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10AL51

USN

Fifth Semester B.E. Degree Examination, Dec.2013 lJan.20l{

Management and Entrepreneurship
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Note: Answer FrvEfuil questions, selecting
t least TWO questions from each part.

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Max' Marks1100

PART _ A

(05 Marks)
Define rnanagement. Write various characteristics of management. r"1,,
Briefly explain the various levels and skills required at different management levels.
(05 Marks)
(10 Marks)

c. Explain the "'
rrarious functions of management.
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(05 Marks)

Write ditferences between strategic planning and tactica,l pilanning.
Explain various steps of planning.

(05 Marks)
(10 Marks)

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b.
c.

What is anorganuation?Explainthepurposeandnatureofanorganization.
What are principles of organization?
Briefly explain the steps in the seloct,ion piodedure.

(05Marks)
(05 Marks)
(10 Marks)

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4a.

Explain Maslow's theory of motivatio*.
What are the qualities of a good leader?
Briefly explain the essentials of sound controlling.

(05 Marks)

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What are the qualities of an entrepreneur?
Explain the types of entrepreneur.
Explain the various itages in entrepreneurialprocess.

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'7 a,, Mention important central and Karnataka state government
. . ,rr ssls.
tr b YBt are the objectives and functions of KIADB?
c. Write short

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(05 Marks)
(10 Marks)

6 a. Enumerate the characteristics of small scale industries.
b. Describe the objectives of small scale industries in India.
c. Explain the steps involved in setting up a small scale industry.

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8 a.
b.
c.

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(05 Marks)
(10 Marks)

institutions providing support to

notes on any two:
Karnataka State Finance Corporation (KSFC)
Karnataka State Small lndustries Development Corporation
District Industries Centre (DIC).

Write various points to be considered for project identification.
Write differences between PERT and CPM.
Explain in detail the contents of "Project Report".

(o5 Marks)
(05 Marks)

(KSSIDC).

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(10 Marks)
(05 Marks)
(05 Marks)
(10 Marks)
10ME52

USN

Fifth Semester B.E. Degree Examination, Dec.2013 lJan.20l4

Design of Machine Elements

-I

Time: 3 hrs.

Max. Marks:100
Note: l. Answer FIVEfull questions, selecting
at least TWO questions from each part.
2. Using of design dats hand book is permitted.
3. Assume missing data suitable,

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a.
d

PART * A

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b.

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(04 Marks)
Explain,: (i) Mechanical engineering design (ii) Standards in deSign.
A point in a structural member subjected to plane stress shown in Fig. Ql (b). Determine the
principal stre$ses and their direction.
(08 Marks)

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Fig. Ql (b)
Fig. Ql (c)
A 50 mm diameter steel rod supports a 9.0 kN load and in addition is subjected to a torsional
moment of 100 N-m as shown in Fig. Ql (c). Determine the maximum tensile and the
(08 Marks)
maximum shear stress.

In a plate of C45 steel (ov : 353 MPa) sub^jected to a system of loads, following stresses are
induced at critical point : o* : 150 N/mm2, o, : 100-N/mm2 and t*, : 50 N/mm2. Find the
flactor ofsafety according to.
(i) Maximurn rlormal stress theory.
(ii) Maximum shear stress theory.
',
(08 Marks)
(iii) Distortion energy theory.
Deterrnine the safe load that can be carried by a bar of rectangular cross section shown in
Fig. Q2 (b) limiting the maximum stress to 130 MPa taking stress concentration into
account.

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(06 Marks)

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An unknown weight falls through 20 mm as to a collar rigidly attached to the lower end of a
vertical bar 2 meter long and 500 sq mm section. If the maximum instantaneous extension is
2 mm, what is the corresponding stress and the value of unknown weight? Take

E:200

(06 Marks)

GPa.
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10ME52

3a.
b.

(05 Marks)
Derive the Soderberg equation.
a torsional load that varies from +330 N.m, clockwise
A hot rolled steel rod is subjected to
to 110 N.m counter clockwise and an applied bending moment varies f166 +440 N.m to
The
-220 N.m. The rod is of uniform cross section. Determine the required rod diameter.
410 MPa' Design
material has an ultimate tensile strength of 550 MPa and yield strength of
based as a factor of safety of 1.5. Take the endurance limit as half of the ultimate strength.
(15 Marks)

4a.

A cylinder head is fastened to the cylinder of an air compressor using 8 numbers of bolts.

Inner diameter of cylinder is 300 mm. The pressure inside the cylinder.varies from zero to a
maximum pressure of 1.5 N/mm2. The stresses lbr the bolt material may be taken as
o* = 500 N/111n', ov = 300 N/mm2 and o", = 240 N/mm'. The bolts are tightened with
initial preload of 1.5 times the steam load. A copper asbestos qut t is used to make the joint
leak pioof. Assuming factor of safbty 2.5, find the size of bolt. Neglect stress concentration
(10 Marks)
factor.
A M10 steel bolt of 125 mm long is subjected to an impact load. The kinetic energy
absorbed by the bolt is 2.5 Joules. Determine (i) Stress in the shank of the bolt if there is no
threaded portion between the nut and the bolt head. (ii) Stress in the shank of the area of the
shank is reduced to that of the root area of the tlteaded or the entire length of the bolt is
(10 Marks)

threaded.

PART _ B

A commercial shaft 1 metre torg iffi.-a

6a.

Uetween bearings has a pulley of 600 mm
diameter weighing 1 kN, driven by a horizontal belt drive keyed to the shaft at a distance of
400 mm to the left of th e right bearing and receivel Zf kW at 1000 rpm. Power fiom the
shaft is transmitted from the 20o spur pinion of a pitch circle diameter 200 mm which is
mounted at20O mm to the right of the left bearing to a gear such that tangential force on the
gear acts vertically upwards. Take the ratio of the belt tension is 3. Determine the standard
: 7.J5, Ct:1.25
size of the shaft based on maximum shear stress theory. Assume C*
(20 Marks)
joint to sustain and axial load of 100 kN. The material
Design a socket and spigot type cotter
selecied for the-ioint has the following design stresses ot = 100 N/mm2, Gc = 150 N/mm2
(10 Marks)
and t=60N/mm2.
Design a cast iron flanged couplings for a steel shaft transmitting 100 kW at 250 rpm. Take
the Jlowable shear stress for the shaft as 40 N/mm2 . The angle of twist is not to exceed 1o
in a length of 20 diameters. Allowable shear stress for the bolts is 13 N/mm'. The allowable
shear stiess in the flange is 14 N/mm2. for the key shear stress is 40 N/mm2 and compressive
(10 Marks)
stress is 80 N/mm2.

1 a.

15 kN is to be welded as shown
weld required oiallowable shear stress is not to exceed 80

A bracket having a load of

in {S. Q7 (a). Find the size of

N/mm2.

Fie. Q7 (b)
2 of3

(08 Marks)
10ME52

7b.

Design a double riveted butt joint with two cover plates for the longitudinal beam of a boiler
shell 1.5 m in diameter subjected to a steam pressure of 0.95 N/mm2. Assume an effrciency
of 75oh, allowable tensile stress in the plate of 90 N/mm2, allowable crushing stress of
(12 Marks)
140 N/mm2 and an allowable shear stress in the rivet of 50 N/mm2.

8a.

Explain overhauling of screws. Derive the condition for self locking of square thread with
(05 Marks)
collar friction.
A weight of 500 kN is raise d at a speed of 6 m/min by a two screw rods with square threads
of 50 x 8 cut on them. The two screw rods are driven through level gear drives by a motor.
Determine (i) The torque required to raise the load (ii) The speed of rotation of the screw
rod assuming the threads are double start (iii) The maximum stresses induced in screw rod.
(iv) The efficiency of screw drive. (v) The length of nuts for the purpos€ of supporting the

b.

(15 Marks)
10M853

USN

Fifth Semester B.E. Degree Examination, Dec.2013 I Jan.2014
Energy Engineering
o '. Time: hrs.
O:
3

Max. Marks:1O0

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from

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PART - A

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questions, selecting atleost TIYO questions

. (07 Marks)
Sketch and explain traveling grate stoker.
of using pulverized coal in thelmal power plants.
Write the advantages and disadvantages
'
(05 Marks)
(08 Marks)
Explain hydraulic'ash handling system, with a neat sketch

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Sketch and explain Bension L^:r^ n
boiler.
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b. Define draught andexplain forced draught, with a neat sketoh.
c. Define cooling to
and explain hyperbolic cooling torryqr;"with a neat sketch.

(07 Marks)
(06 Marks)
(07 Marks)

Draw the layout of diesel power plant and explain its operation.
b. Explain thermo Syphon coOling with a neat sketch.
c. Explain different starting methods for diesel engine.

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(07 Marks)

a.

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Draw the general layout of hydelpo*.r plant.
b. Diflerentiate the following with refuence to hydel power plant :
i) Pondage and storage ii) Base ioad and peak load plants.
c. The discharge through a monsoon strebm tre tabulated below :
a.

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Months
Jan Feb Mar, Apr Maf Jun Ju1 Aug Sept Oct Nov Dec
Discharge m'/s 2.0 1.5
1.0
0.6
0.0
0.,0
8.0 10.0 12.0 6.0 4.0
3.0
i) Draw the hydrograph and calculate the average flow.
ii) Determine the capacity of the reservoir for the obtained average flow if a dam is
conslructed u.ro*, the stream.
iii)If the mean level of water on the upstream side is l00m a$ove the tail race, find the
power in kW that could be generated assuming 80oZ generator efficiency. (10 Marks)

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(08 Marks)
a. De nuclear reactor. Sketch and explain nuclear reactor.
(06 Marks)
b. Explain boiling water reactor with a neat sketch.
c. .,',liVrite a note on : i) Radiation hazards and ii) Radioactive waste disposal. (06 Marks)
a. Explain one typical method of harnessing energy from the given below natural sources with
(14 Marks)
a neat sketch : i) Solar energy ii) Wind energy.
Write the advantages and disadvantages of non - conventional energy conversions.

(06 Marks)

a.

Explain the principle of harnessing energy from the following sources of energy, with a neat
sketch : i) Tidal energy ii) Ocean thermal energy and iii) Geothermal energy.

b.

Explain the principle by which tides are formed.

8a.

Explain the factors affecting biogas generation.
Explain the principle by which biogas is produced, with a neat sketch.
c. Explain i) Anaerobic fermentation iD Photo synthesis.
b.

(15 Marks)
(05 Marks)
(04 Marks)
(10 Marks)
(06 Marks)

-
10ME54

USN

Fifth Semester B.E. Degree Examination, Dec.2013 /Jan.20l4

Dynamics of Machines
Time: 3 hrs.

Max. Marks:100
Note:

l. Answer FIVEfull questions, selecting
at lesst TWO questions from each part.
2.

(.)

Assume missing data suitably.

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PART _ A

la.
b.

6)

(05 Marks)
What are the free body diagrams of a mechanism?
For a mechanism shown in Fig. Ql (b), find the required input torque for the static
equilibriurn.lThe lengths oA and AB are 250 mm and 650 mm res,p iverv. , : to,?.".u,

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Derive an equation for the maximum fluctuation of energy of a flywheel in
(06 Marks)
kinetic energy and coefficiont of fluctuation of speed.
A punching press is driven by a constant torque electric rotor. The press is provided with a
flywheel that rotates at a maximum speed of 225 rpm. The iadius of gyration of the flywheel
is 0.5 m. The press punches 720 holes per hour. each punching operation takes two seconds
and requires 15 kN-m energy. Find the power of the motor and the minimum mass of the
(14 Marks)
flywheel if Speed of the same is not to fall below 200 rpm.

3a.

(05 Marks)
Derive an equation to calculate the centrifugal tension in a flat belt drive.
b. Determine the width of a 9.75 mm thick belt required to transmit 15 kW from a motor
running at 900 rpm. The diameter of the driving pulley of the motor is 300 rnm. The driven
pulley runs at 300 rpm and distance between centres of two pulleys is 3 mts. The density of
leather is 1000 kg/m3. The maximur-n allowable stress in leather is 2.5 MPa. The coefficient
of friction between leather and pulley is 0.3. Assume open belt drive and neglect slip in belt
d drive.
(15 Marks)

A shaft is supported in bearings

1.8 meter apart and projects 0.45 meter beyond bearings at
each end. The shaft carries three pulleys one at each end and one at middle of its length. The

mass of end pulleys 48 kg and20 kg and their centre of gravity are i5 mm and 12.5 mm
respectively from the shaft axis. The centre pulley has the mass of 56 kg and its centre of
gravity is 15 mm from shaft axis. If the pulleys are so arranged as to give static balance,
determine (i) The relative angular position of the pulleys. (ii) And dynamic forces
(20 Marks)
produced on the bearings when the shaft rotates at 300 rpm.
1OME54

5a.

PART _ B
Define primary unbalanced force and secondary unbalanced force for a reciprocating engine
mechanism.

b.

6a.
b,

7 a.
b.

(04 Marks)
The fning order in a six cylinder four stroke inline engine is 142-6-3-5. The piston stroke
is 100 mm and length of each connecting rod is 200 mm. The pitch distance between
cylinder centre lines are 100 mm, 100 mm, 150 mm, 100 mm and 100 mm respectively. The
reciprocating mass per cylinder is 1 kg and engine runs at 300 rpm. Determine the output of
primary and secondary forces and couples on the engine, taking a plane midway between the
cylinders 3 and 4 as reference plane.
(16 Marks)

Establish the relationship between speed and height of a watt Governor.
(04 Marks)
In a portor governor the upper and lower arms are each 250 mm long and pivoted on the axis
of rotation, The mass of each rotating ball is 3 kg and mass of the sleeve is 20 kg. The sleeve
is in its lowest position when the arms are inclined at 30o to governor axis. The lift of the
sleeve is 36'mrn. Find the force of friction at the sleeve, if the speed at the moment it rises
from the lowest position is equal to the speed at the moment it falls from the highest
position. Also find.the range of speed of the governor.
(16 Marks)

With neat sketches, explain the effect of gyroscopic'couple on steering, pitching and rolling
of ship.
(06 Marks)
A rear engine automobile is traveling along a track of 100 meters mean radius. Each of four
road wheels has a moment of inertia of 2.5 kg-m2 and an effective diameter of 0.6 m. The
rotating parts of the engine have a moment of inertia of 1.2 kg-n '. The engine axis is
parallel to rear axle and the crankshaft rotates in the same sense as the road wheels. The ratio
of engine speed to back axle speed is 3 : 1. The automobile has a mass of 1600 kg and has its
centre of gravity 0.5 m above road level. The,widthof track of vehicle is 1.5 m. Determine
the limiting speed of the vehicle around the curve for all the four wheels to maintain contact
withthe road surface. Assume that the road surface is not cambered and centre of gravity of
the automobile lies centrally with respect to fbur wheels.
(14 Marks)
For a symmetrical'tangent cam operating a roller follower, the least radius of cam is 30 mm
and roller radius is 15 mm. The angle of ascent is 60o, the total'lift is 15 mm and speed of
the camshaft ii:OO rpm. Calculate : (i) Principal dimensions of the cam (i.e. the distance
between the cam centre and nose centre, nose radius and angle of contact of cam with
straight flank). (ii) Acceleration of the follower at the beginning of the lift, where the roller
just touches the nose and at the apex of circular nose. Assume that there is no dwell between
ascent and descent.
(20 Marks)

2

of2
10M855

USN

Fifth Semester B.E. Degree Examinationo Dec.2013 lJan.20l4

Manufacturing Process

- lll

Time: 3 hrs.

Max. Marks:100
Note: Answer FIVEfull questions, selecting
at least TWO questionsfrom each part.

d
o
o
k

a

(06 Marks)
How the metal working processes are classified? Explain.
(06 Marks)
Deflaq-re-crystallization. Distinguish hot working from cold working.
Defive,,an expression for the following with respect to yield criteria for duCtile material:
D Von-Mises or distortion energy criterm
(08 Marks)
ii) Tresca r maximum shear stress criteria.
or
fress criteria.
,

2

Explain the following parameters which affects the metal working processes:

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a. Temperature
b. Strain rate effbcts
c. Hydrostatic pressure
(20 Marks)
d. Deformation zone geometry
3a. Explain with sketch the procedural steps involved irr'forging operation.
(06 Marks)
b. A solid cylindrical slug made of stainless steel ii 150 mm diameter and 100 mm height. It is

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reduced in height by 50% at ioom temperature by open die forging with flat dies. Assume p
as 0.2 and flow stress as 1000 MPa" calculate forging force at the end of the stroke.106 Marks)
Derive an expression for slab analysis to determine the mean pressure for closed die forging.
(08 Marks)

Explain with sketch any three t1p9s of rolling mills.
(09 Marks)
Derive an expression to determine the roll force and power required in rolling operation.
Determine the maximu* pnsiiur. reduction for cold rolling a 300 mm slab
and the roll diameter is 660 mm. What is the maximum,ieduction o
rolling when p is 0.5?

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b.
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PART

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-B

Explain with.skbtch the wire drawing and rod drawing operat
Determillo-the drawing stress to produce 20%o reduction in a 10 i
mean floW stress o is given as 637 MPa. The die angle is 1
determine the power required to draw u,hen the wire is moving thro
Explain with sketch any two methods of tube drawing.
Explain with sketch the direct extrusion and indirect extrusion processes.
Explain with sketch the following eitrusion processes:
i) Cold extrusion
ii) Hydrostatic extrusion and iii) Impact extrusion
Explain in detail the deformation, lubrication and defects in extrusion.

mill for hot
05 Marks)

{bh rvru'r.9
llflire. The

;09. Also
3mlsec.
(06 Marks)
(06 Marks)

,0u,,*r.u.
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(05 Marks)

Explain with sketch the progressive die and combination die in sheet metal forming.106 Marks)
Explain with sketch the following operations in sheet metal forming:
i) Deep drawing ii) Stretch forming iii) Rubber press forming
(09 Marks)
Mention defects in sheet metal formed parts.
(05 Marks)

Explain with sketch the following high energy rate forming methods:
i) Explosive forming; ii) Electro hydraulic forming; iii) Electromagnetic forming. (t2 Marks)
Explain different steps in powder metallurgy process.
(08 Marks)

:
10M856

USN

Fifth Semester B.E. Degree Examination, Dec.2013 lJan.2ol4

Turbomachines
Time: 3 hrs.
:

(.)

Max. Marks:100
questions, selecting
Note: 1. Answer FIVEfull
at least TWO questions from each part.
2. Use of steam tables and Mollier chart is permitted,

o
o

PART * A

L

a

la.
b.

Define a turbomachine. With a neat sketch, explain the parts of a turb6'nraehine. (04 Marks)
Define specifi_c speed of a pump and a turbine. Explain the sienifi3ance of ,p".lf:;lrXi:,

(.)

c.

a)

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Tests on a tuibine runner 1.25m in diameter at 30m head gaVe ihe following results, power
developed :736 kW, Speed is 180 r.p.m and the discharge,,,1i,,"2.7 m'/sec. Find the diameter,
speed and discharge of a similar ruruler to operate at 45m had and give 1472kW at the same
(10 Marks)
efficiency. What is the specific speed of both the turbines?

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Define the term 'infinitesimal' stage efficiencies of a turbine.
efficiency during the expansion process is given by

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An air compressor has eight Stages of equal pressure ratio 1:35. Thd
ugh the
compressor and its ovelpll efficiency are 50 kg/sec and,82oh respectively. If the conditions
of air at the entry are I bar and 300K. determine:
i) The state of air at compressor exit.
Polytropicefficiency.
Stage efficiency.
iv) Power rcquired to drive the compressor assuming transmissibtt ef,ficiency of

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Withlusual notations and velocity triangles derive alternate turbine equation and identifl, the
(10 Marks)
components of energy transfer.
'The following data refer to a 50o/o degree of reaction axial flow turbomachine,.Inlet fluid
velocity : 230 m./sec, inlet rotor angle : 60o, inlet guide blade angle : 30o, outlet rotor
angle : 25". Find utilization factor, dxial thrust and power output per unit mass flow. .; .
(10 Mtrks)

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Define degree of reaction for an axial flow machine. Prove that degree of reaction for an
axial flow device (assuming constant velocity of flow) is given by

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Where Pr and 9z are the angles made with tangent to the blades.

1

of2

(10 Marks)
10ME56

b. A single stage axial blower with no inlet guide vanes is running at 3600 r.p.m. The mean
diameter of the rotor is 16cm and the mass flow rate of air through the blower is 0.45 kgisec.
In the rotor the air is turned such that the absolute velocity of air at exit makes angle of 20"
with respect to the axis. Assuming that the axial component of fluid velocity remains
constant, determine power input and degree of reaction. Assume that the density of air is
constant at 1.185 kg/m3 and area of flow is 0.02 m2.
(lo Marrs)

a.
b.

PART _ B
What is the necessity for compounding steam turbines? Discuss onyrl*O methods of
compGunding with neat sketches. Show the velocity and pressure variations across the

turbine.

the axial thrust is 117.72

a.
b.

c.

(10 Marks)

In a single'*age impulse turbine the mean diameter of the blades is lm. It runs at 3000
r.p.m. The $Bam is supplied from a nozzle at a velocity of 350 m/sec and the nozzle at a
velocity of 350,,1qV$ec and the nozzle angle is 20o. The rotoi blades are equiangular. The
blade friction factor is 0.86. Draw the velocity diagram and ciilculate the powir developed if

Neu.ton's.

(10 Marks)

Classify hydraulic turbines with examples.
(05 Marks)
Two jets strike at buckets of adPblton wheel, wtrictr is having a shaft power as 14,715 kW.
The diameter of each jet is given as 150mm. If the net head on the turbine is 500m, find the
overall efficiency of the turbine, take Cu = 1.0 and speed ratio :0.46. If the blade angle at
outlet is 15o and reduction in relative velocity over the buckets is 5o/o, find the hydraulic

efficiency.

(10 Marks)

Draw a neat sketch of a Francis turbine and draw the velocity triangles at inlet and outlet.
(05 Marks)

a.
b.
c.

With reference to the centrifugal pump explain what do you mean by
D Net Positive $pction Head (NPSH).
Manometric,;heeaGr.).
(06 Marks)
Explain the ph6,oo,rnenon of cavitation in centrifugal pump.
(04 Marks)
A centrifugal'pump is designed to run at 1450 r.p.m. with a maximum discharge of
1800 liiles in against a total head of 20m. The suction and delivery pipes are designed
suchtk[tlt,they are equal in size of 100mm. If the inner diameter and outer diameters of the
mpeltei are l2cm and,24cm respectively, determine the blade angles B1 and 0z for radial
enry. Neglect friction and other losses.
(10 Marks)

ii)

..::

8 a. Derive an expression for overall pressure ratio for a centrifugal compressor in terms of
impeller tip speed, slip, power input-factor and isentropic efficiency of compr"sor;,^
..'
,,
(12 -" ,
Marks)
b.

An axial flow air compressor of 50%o reaction design has blades with inlet and outlet angbs
with respect to axial direction of 45'and 10o respectively. The compressor is to produce a
pressure ratio of 6:1 with an overall isentropic efficiency of 0,85 with inlet static
temperature 37"C. The blade speed and axial velocity are constant throughout the
compressor. Assuming a value of 200 m/sec for blade speed, find the number of stages
required if work done factor is 0.87 for all stages.
(08 Marks)
,& ,f {< ,i< *

2 of2

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5th Semester Mechanical Engineering (2013-December) Question Papers

  • 1. 10AL51 USN Fifth Semester B.E. Degree Examination, Dec.2013 lJan.20l{ Management and Entrepreneurship :,,,,' , ,'.t"' ,,,''Tflme: 3 hrs. Note: Answer FrvEfuil questions, selecting t least TWO questions from each part. : o o o N a a. b. Max' Marks1100 PART _ A (05 Marks) Define rnanagement. Write various characteristics of management. r"1,, Briefly explain the various levels and skills required at different management levels. (05 Marks) (10 Marks) c. Explain the "' rrarious functions of management. -'il' 6) 0) 3e 2a. 1----- (05 Marks) Write ditferences between strategic planning and tactica,l pilanning. Explain various steps of planning. (05 Marks) (10 Marks) g6' ocl -o 3 a. b. c. What is anorganuation?Explainthepurposeandnatureofanorganization. What are principles of organization? Briefly explain the steps in the seloct,ion piodedure. (05Marks) (05 Marks) (10 Marks) Es 4a. Explain Maslow's theory of motivatio*. What are the qualities of a good leader? Briefly explain the essentials of sound controlling. (05 Marks) b. GIU -h 'oo C. .=N (d+ a= oo) boi .g cd 26 b. c. ,,,'l 5a. b. c. or= lq o." oj o= '-E G; !o 5.v >' t: coo o= o. ;i tr> PART - B .;'. ,,,, What are the qualities of an entrepreneur? Explain the types of entrepreneur. Explain the various itages in entrepreneurialprocess. i). iD iil) --'6i o ,' '7 a,, Mention important central and Karnataka state government . . ,rr ssls. tr b YBt are the objectives and functions of KIADB? c. Write short L,< o ,,,,,, (05 Marks) (10 Marks) 6 a. Enumerate the characteristics of small scale industries. b. Describe the objectives of small scale industries in India. c. Explain the steps involved in setting up a small scale industry. =o o^ 0) - I troo Z I l:,---,- 8 a. b. c. r, (05 Marks) (10 Marks) institutions providing support to notes on any two: Karnataka State Finance Corporation (KSFC) Karnataka State Small lndustries Development Corporation District Industries Centre (DIC). Write various points to be considered for project identification. Write differences between PERT and CPM. Explain in detail the contents of "Project Report". (o5 Marks) (05 Marks) (KSSIDC). ",'," (10 Marks) (05 Marks) (05 Marks) (10 Marks)
  • 2. 10ME52 USN Fifth Semester B.E. Degree Examination, Dec.2013 lJan.20l4 Design of Machine Elements -I Time: 3 hrs. Max. Marks:100 Note: l. Answer FIVEfull questions, selecting at least TWO questions from each part. 2. Using of design dats hand book is permitted. 3. Assume missing data suitable, o O (.) a. d PART * A la. (J b. I (04 Marks) Explain,: (i) Mechanical engineering design (ii) Standards in deSign. A point in a structural member subjected to plane stress shown in Fig. Ql (b). Determine the principal stre$ses and their direction. (08 Marks) oX d9 -t al) troo .= a.l 3ottP^ iyo ol) (.)tr aO o2 a= o() c. botr E6 -4(J 'Ca or= a. ^X o: i.e. o= a Lii b. LgE !o 5 .si Fig. Ql (b) Fig. Ql (c) A 50 mm diameter steel rod supports a 9.0 kN load and in addition is subjected to a torsional moment of 100 N-m as shown in Fig. Ql (c). Determine the maximum tensile and the (08 Marks) maximum shear stress. In a plate of C45 steel (ov : 353 MPa) sub^jected to a system of loads, following stresses are induced at critical point : o* : 150 N/mm2, o, : 100-N/mm2 and t*, : 50 N/mm2. Find the flactor ofsafety according to. (i) Maximurn rlormal stress theory. (ii) Maximum shear stress theory. ', (08 Marks) (iii) Distortion energy theory. Deterrnine the safe load that can be carried by a bar of rectangular cross section shown in Fig. Q2 (b) limiting the maximum stress to 130 MPa taking stress concentration into account. >'= ca0 o= (06 Marks) 90 =d tr> -6',* o U< j..i ; o L: z L o o. c. IO -*' Fig. Q2 (b) An unknown weight falls through 20 mm as to a collar rigidly attached to the lower end of a vertical bar 2 meter long and 500 sq mm section. If the maximum instantaneous extension is 2 mm, what is the corresponding stress and the value of unknown weight? Take E:200 (06 Marks) GPa. 1 nf 1
  • 3. 10ME52 3a. b. (05 Marks) Derive the Soderberg equation. a torsional load that varies from +330 N.m, clockwise A hot rolled steel rod is subjected to to 110 N.m counter clockwise and an applied bending moment varies f166 +440 N.m to The -220 N.m. The rod is of uniform cross section. Determine the required rod diameter. 410 MPa' Design material has an ultimate tensile strength of 550 MPa and yield strength of based as a factor of safety of 1.5. Take the endurance limit as half of the ultimate strength. (15 Marks) 4a. A cylinder head is fastened to the cylinder of an air compressor using 8 numbers of bolts. Inner diameter of cylinder is 300 mm. The pressure inside the cylinder.varies from zero to a maximum pressure of 1.5 N/mm2. The stresses lbr the bolt material may be taken as o* = 500 N/111n', ov = 300 N/mm2 and o", = 240 N/mm'. The bolts are tightened with initial preload of 1.5 times the steam load. A copper asbestos qut t is used to make the joint leak pioof. Assuming factor of safbty 2.5, find the size of bolt. Neglect stress concentration (10 Marks) factor. A M10 steel bolt of 125 mm long is subjected to an impact load. The kinetic energy absorbed by the bolt is 2.5 Joules. Determine (i) Stress in the shank of the bolt if there is no threaded portion between the nut and the bolt head. (ii) Stress in the shank of the area of the shank is reduced to that of the root area of the tlteaded or the entire length of the bolt is (10 Marks) threaded. PART _ B A commercial shaft 1 metre torg iffi.-a 6a. Uetween bearings has a pulley of 600 mm diameter weighing 1 kN, driven by a horizontal belt drive keyed to the shaft at a distance of 400 mm to the left of th e right bearing and receivel Zf kW at 1000 rpm. Power fiom the shaft is transmitted from the 20o spur pinion of a pitch circle diameter 200 mm which is mounted at20O mm to the right of the left bearing to a gear such that tangential force on the gear acts vertically upwards. Take the ratio of the belt tension is 3. Determine the standard : 7.J5, Ct:1.25 size of the shaft based on maximum shear stress theory. Assume C* (20 Marks) joint to sustain and axial load of 100 kN. The material Design a socket and spigot type cotter selecied for the-ioint has the following design stresses ot = 100 N/mm2, Gc = 150 N/mm2 (10 Marks) and t=60N/mm2. Design a cast iron flanged couplings for a steel shaft transmitting 100 kW at 250 rpm. Take the Jlowable shear stress for the shaft as 40 N/mm2 . The angle of twist is not to exceed 1o in a length of 20 diameters. Allowable shear stress for the bolts is 13 N/mm'. The allowable shear stiess in the flange is 14 N/mm2. for the key shear stress is 40 N/mm2 and compressive (10 Marks) stress is 80 N/mm2. 1 a. 15 kN is to be welded as shown weld required oiallowable shear stress is not to exceed 80 A bracket having a load of in {S. Q7 (a). Find the size of N/mm2. Fie. Q7 (b) 2 of3 (08 Marks)
  • 4. 10ME52 7b. Design a double riveted butt joint with two cover plates for the longitudinal beam of a boiler shell 1.5 m in diameter subjected to a steam pressure of 0.95 N/mm2. Assume an effrciency of 75oh, allowable tensile stress in the plate of 90 N/mm2, allowable crushing stress of (12 Marks) 140 N/mm2 and an allowable shear stress in the rivet of 50 N/mm2. 8a. Explain overhauling of screws. Derive the condition for self locking of square thread with (05 Marks) collar friction. A weight of 500 kN is raise d at a speed of 6 m/min by a two screw rods with square threads of 50 x 8 cut on them. The two screw rods are driven through level gear drives by a motor. Determine (i) The torque required to raise the load (ii) The speed of rotation of the screw rod assuming the threads are double start (iii) The maximum stresses induced in screw rod. (iv) The efficiency of screw drive. (v) The length of nuts for the purpos€ of supporting the b. (15 Marks)
  • 5. 10M853 USN Fifth Semester B.E. Degree Examination, Dec.2013 I Jan.2014 Energy Engineering o '. Time: hrs. O: 3 Max. Marks:1O0 ::" o 6 '"."NOte: Answer any FIVE full ''.: o. .J ! b. oX c. -bol from eaeh. porl PART - A la. o questions, selecting atleost TIYO questions . (07 Marks) Sketch and explain traveling grate stoker. of using pulverized coal in thelmal power plants. Write the advantages and disadvantages ' (05 Marks) (08 Marks) Explain hydraulic'ash handling system, with a neat sketch )^-^;^" Sketch and explain Bension L^:r^ n boiler. "tt b. Define draught andexplain forced draught, with a neat sketoh. c. Define cooling to and explain hyperbolic cooling torryqr;"with a neat sketch. (07 Marks) (06 Marks) (07 Marks) Draw the layout of diesel power plant and explain its operation. b. Explain thermo Syphon coOling with a neat sketch. c. Explain different starting methods for diesel engine. =h (07 Marks) a. troo .= ..1 d<f, :ao Y (.) ()g -c a. 92 o2 aX Draw the general layout of hydelpo*.r plant. b. Diflerentiate the following with refuence to hydel power plant : i) Pondage and storage ii) Base ioad and peak load plants. c. The discharge through a monsoon strebm tre tabulated below : a. oo) cgO ooi = *$fu2 Marks) i , -6 Months Jan Feb Mar, Apr Maf Jun Ju1 Aug Sept Oct Nov Dec Discharge m'/s 2.0 1.5 1.0 0.6 0.0 0.,0 8.0 10.0 12.0 6.0 4.0 3.0 i) Draw the hydrograph and calculate the average flow. ii) Determine the capacity of the reservoir for the obtained average flow if a dam is conslructed u.ro*, the stream. iii)If the mean level of water on the upstream side is l00m a$ove the tail race, find the power in kW that could be generated assuming 80oZ generator efficiency. (10 Marks) E6 3o OE :9 o-l a= aLE GF LO ..,,,..], 5.v >,! PART - B ho" t50 o= o. :i tr> :o VL o J< -ol .J o Z o .,' (08 Marks) a. De nuclear reactor. Sketch and explain nuclear reactor. (06 Marks) b. Explain boiling water reactor with a neat sketch. c. .,',liVrite a note on : i) Radiation hazards and ii) Radioactive waste disposal. (06 Marks) a. Explain one typical method of harnessing energy from the given below natural sources with (14 Marks) a neat sketch : i) Solar energy ii) Wind energy. Write the advantages and disadvantages of non - conventional energy conversions. (06 Marks) a. Explain the principle of harnessing energy from the following sources of energy, with a neat sketch : i) Tidal energy ii) Ocean thermal energy and iii) Geothermal energy. b. Explain the principle by which tides are formed. 8a. Explain the factors affecting biogas generation. Explain the principle by which biogas is produced, with a neat sketch. c. Explain i) Anaerobic fermentation iD Photo synthesis. b. (15 Marks) (05 Marks) (04 Marks) (10 Marks) (06 Marks) -
  • 6. 10ME54 USN Fifth Semester B.E. Degree Examination, Dec.2013 /Jan.20l4 Dynamics of Machines Time: 3 hrs. Max. Marks:100 Note: l. Answer FIVEfull questions, selecting at lesst TWO questions from each part. 2. (.) Assume missing data suitably. () o k g PART _ A la. b. 6) (05 Marks) What are the free body diagrams of a mechanism? For a mechanism shown in Fig. Ql (b), find the required input torque for the static equilibriurn.lThe lengths oA and AB are 250 mm and 650 mm res,p iverv. , : to,?.".u, 0) 3e En -u0 I =co .-I .=N xbo Yo ()i do o> o2 6= Fie Q1 (b) oc) boi ,G 2a. b. 'ia Oj: =:X o.a tro. o'' o= <o i, tr= !o o'r >'t E o= so 01) tr> o- U< -N ; o (€ L o Derive an equation for the maximum fluctuation of energy of a flywheel in (06 Marks) kinetic energy and coefficiont of fluctuation of speed. A punching press is driven by a constant torque electric rotor. The press is provided with a flywheel that rotates at a maximum speed of 225 rpm. The iadius of gyration of the flywheel is 0.5 m. The press punches 720 holes per hour. each punching operation takes two seconds and requires 15 kN-m energy. Find the power of the motor and the minimum mass of the (14 Marks) flywheel if Speed of the same is not to fall below 200 rpm. 3a. (05 Marks) Derive an equation to calculate the centrifugal tension in a flat belt drive. b. Determine the width of a 9.75 mm thick belt required to transmit 15 kW from a motor running at 900 rpm. The diameter of the driving pulley of the motor is 300 rnm. The driven pulley runs at 300 rpm and distance between centres of two pulleys is 3 mts. The density of leather is 1000 kg/m3. The maximur-n allowable stress in leather is 2.5 MPa. The coefficient of friction between leather and pulley is 0.3. Assume open belt drive and neglect slip in belt d drive. (15 Marks) A shaft is supported in bearings 1.8 meter apart and projects 0.45 meter beyond bearings at each end. The shaft carries three pulleys one at each end and one at middle of its length. The mass of end pulleys 48 kg and20 kg and their centre of gravity are i5 mm and 12.5 mm respectively from the shaft axis. The centre pulley has the mass of 56 kg and its centre of gravity is 15 mm from shaft axis. If the pulleys are so arranged as to give static balance, determine (i) The relative angular position of the pulleys. (ii) And dynamic forces (20 Marks) produced on the bearings when the shaft rotates at 300 rpm.
  • 7. 1OME54 5a. PART _ B Define primary unbalanced force and secondary unbalanced force for a reciprocating engine mechanism. b. 6a. b, 7 a. b. (04 Marks) The fning order in a six cylinder four stroke inline engine is 142-6-3-5. The piston stroke is 100 mm and length of each connecting rod is 200 mm. The pitch distance between cylinder centre lines are 100 mm, 100 mm, 150 mm, 100 mm and 100 mm respectively. The reciprocating mass per cylinder is 1 kg and engine runs at 300 rpm. Determine the output of primary and secondary forces and couples on the engine, taking a plane midway between the cylinders 3 and 4 as reference plane. (16 Marks) Establish the relationship between speed and height of a watt Governor. (04 Marks) In a portor governor the upper and lower arms are each 250 mm long and pivoted on the axis of rotation, The mass of each rotating ball is 3 kg and mass of the sleeve is 20 kg. The sleeve is in its lowest position when the arms are inclined at 30o to governor axis. The lift of the sleeve is 36'mrn. Find the force of friction at the sleeve, if the speed at the moment it rises from the lowest position is equal to the speed at the moment it falls from the highest position. Also find.the range of speed of the governor. (16 Marks) With neat sketches, explain the effect of gyroscopic'couple on steering, pitching and rolling of ship. (06 Marks) A rear engine automobile is traveling along a track of 100 meters mean radius. Each of four road wheels has a moment of inertia of 2.5 kg-m2 and an effective diameter of 0.6 m. The rotating parts of the engine have a moment of inertia of 1.2 kg-n '. The engine axis is parallel to rear axle and the crankshaft rotates in the same sense as the road wheels. The ratio of engine speed to back axle speed is 3 : 1. The automobile has a mass of 1600 kg and has its centre of gravity 0.5 m above road level. The,widthof track of vehicle is 1.5 m. Determine the limiting speed of the vehicle around the curve for all the four wheels to maintain contact withthe road surface. Assume that the road surface is not cambered and centre of gravity of the automobile lies centrally with respect to fbur wheels. (14 Marks) For a symmetrical'tangent cam operating a roller follower, the least radius of cam is 30 mm and roller radius is 15 mm. The angle of ascent is 60o, the total'lift is 15 mm and speed of the camshaft ii:OO rpm. Calculate : (i) Principal dimensions of the cam (i.e. the distance between the cam centre and nose centre, nose radius and angle of contact of cam with straight flank). (ii) Acceleration of the follower at the beginning of the lift, where the roller just touches the nose and at the apex of circular nose. Assume that there is no dwell between ascent and descent. (20 Marks) 2 of2
  • 8. 10M855 USN Fifth Semester B.E. Degree Examinationo Dec.2013 lJan.20l4 Manufacturing Process - lll Time: 3 hrs. Max. Marks:100 Note: Answer FIVEfull questions, selecting at least TWO questionsfrom each part. d o o k a (06 Marks) How the metal working processes are classified? Explain. (06 Marks) Deflaq-re-crystallization. Distinguish hot working from cold working. Defive,,an expression for the following with respect to yield criteria for duCtile material: D Von-Mises or distortion energy criterm (08 Marks) ii) Tresca r maximum shear stress criteria. or fress criteria. , 2 Explain the following parameters which affects the metal working processes: () ! Y,--h bJl I troo .=N o a. Temperature b. Strain rate effbcts c. Hydrostatic pressure (20 Marks) d. Deformation zone geometry 3a. Explain with sketch the procedural steps involved irr'forging operation. (06 Marks) b. A solid cylindrical slug made of stainless steel ii 150 mm diameter and 100 mm height. It is YIJ oJtr -E(l) o> c. 4a. 6= oO ooc b. c. a6 4o oi= o- 6. tra. (lj 5a. b. A,i, 5.v >q- botroo a= *o tr> c. 6 a. b. o. o{ -i o o z L o ..i reduced in height by 50% at ioom temperature by open die forging with flat dies. Assume p as 0.2 and flow stress as 1000 MPa" calculate forging force at the end of the stroke.106 Marks) Derive an expression for slab analysis to determine the mean pressure for closed die forging. (08 Marks) Explain with sketch any three t1p9s of rolling mills. (09 Marks) Derive an expression to determine the roll force and power required in rolling operation. Determine the maximu* pnsiiur. reduction for cold rolling a 300 mm slab and the roll diameter is 660 mm. What is the maximum,ieduction o rolling when p is 0.5? ' a= !o -A 1 a. b. c. 0) 3e PART c. 7 a. b. c. 8 a. b. ,,,,,,,,, "" PART *n r(ff ft[? -B Explain with.skbtch the wire drawing and rod drawing operat Determillo-the drawing stress to produce 20%o reduction in a 10 i mean floW stress o is given as 637 MPa. The die angle is 1 determine the power required to draw u,hen the wire is moving thro Explain with sketch any two methods of tube drawing. Explain with sketch the direct extrusion and indirect extrusion processes. Explain with sketch the following eitrusion processes: i) Cold extrusion ii) Hydrostatic extrusion and iii) Impact extrusion Explain in detail the deformation, lubrication and defects in extrusion. mill for hot 05 Marks) {bh rvru'r.9 llflire. The ;09. Also 3mlsec. (06 Marks) (06 Marks) ,0u,,*r.u. (0e MarryI (05 Marks) Explain with sketch the progressive die and combination die in sheet metal forming.106 Marks) Explain with sketch the following operations in sheet metal forming: i) Deep drawing ii) Stretch forming iii) Rubber press forming (09 Marks) Mention defects in sheet metal formed parts. (05 Marks) Explain with sketch the following high energy rate forming methods: i) Explosive forming; ii) Electro hydraulic forming; iii) Electromagnetic forming. (t2 Marks) Explain different steps in powder metallurgy process. (08 Marks) :
  • 9. 10M856 USN Fifth Semester B.E. Degree Examination, Dec.2013 lJan.2ol4 Turbomachines Time: 3 hrs. : (.) Max. Marks:100 questions, selecting Note: 1. Answer FIVEfull at least TWO questions from each part. 2. Use of steam tables and Mollier chart is permitted, o o PART * A L a la. b. Define a turbomachine. With a neat sketch, explain the parts of a turb6'nraehine. (04 Marks) Define specifi_c speed of a pump and a turbine. Explain the sienifi3ance of ,p".lf:;lrXi:, (.) c. a) I ox oose -oo Tests on a tuibine runner 1.25m in diameter at 30m head gaVe ihe following results, power developed :736 kW, Speed is 180 r.p.m and the discharge,,,1i,,"2.7 m'/sec. Find the diameter, speed and discharge of a similar ruruler to operate at 45m had and give 1472kW at the same (10 Marks) efficiency. What is the specific speed of both the turbines? I ioo .: ol 2 a. YC) ol: FO Define the term 'infinitesimal' stage efficiencies of a turbine. efficiency during the expansion process is given by rr= ^r"(r/,) o() b. ooi iil ii, 6il o-X o.' oi. a-- ao iz (= 3a. (.) b. >(F boo -o0 tr 90o/o. (12 Marks) x.9 (j= An air compressor has eight Stages of equal pressure ratio 1:35. Thd ugh the compressor and its ovelpll efficiency are 50 kg/sec and,82oh respectively. If the conditions of air at the entry are I bar and 300K. determine: i) The state of air at compressor exit. Polytropicefficiency. Stage efficiency. iv) Power rcquired to drive the compressor assuming transmissibtt ef,ficiency of a6 qo ;lVIarks) (t;'),"r.t+) a= ! lyropic . >, Withlusual notations and velocity triangles derive alternate turbine equation and identifl, the (10 Marks) components of energy transfer. 'The following data refer to a 50o/o degree of reaction axial flow turbomachine,.Inlet fluid velocity : 230 m./sec, inlet rotor angle : 60o, inlet guide blade angle : 30o, outlet rotor angle : 25". Find utilization factor, dxial thrust and power output per unit mass flow. .; . (10 Mtrks) o !r< J6i o o 'Z f o o. 4a. Define degree of reaction for an axial flow machine. Prove that degree of reaction for an axial flow device (assuming constant velocity of flow) is given by ,, _ V, ItanB, +tanB, ) '' - zu[trrrB-o*.,1 Where Pr and 9z are the angles made with tangent to the blades. 1 of2 (10 Marks)
  • 10. 10ME56 b. A single stage axial blower with no inlet guide vanes is running at 3600 r.p.m. The mean diameter of the rotor is 16cm and the mass flow rate of air through the blower is 0.45 kgisec. In the rotor the air is turned such that the absolute velocity of air at exit makes angle of 20" with respect to the axis. Assuming that the axial component of fluid velocity remains constant, determine power input and degree of reaction. Assume that the density of air is constant at 1.185 kg/m3 and area of flow is 0.02 m2. (lo Marrs) a. b. PART _ B What is the necessity for compounding steam turbines? Discuss onyrl*O methods of compGunding with neat sketches. Show the velocity and pressure variations across the turbine. the axial thrust is 117.72 a. b. c. (10 Marks) In a single'*age impulse turbine the mean diameter of the blades is lm. It runs at 3000 r.p.m. The $Bam is supplied from a nozzle at a velocity of 350 m/sec and the nozzle at a velocity of 350,,1qV$ec and the nozzle angle is 20o. The rotoi blades are equiangular. The blade friction factor is 0.86. Draw the velocity diagram and ciilculate the powir developed if Neu.ton's. (10 Marks) Classify hydraulic turbines with examples. (05 Marks) Two jets strike at buckets of adPblton wheel, wtrictr is having a shaft power as 14,715 kW. The diameter of each jet is given as 150mm. If the net head on the turbine is 500m, find the overall efficiency of the turbine, take Cu = 1.0 and speed ratio :0.46. If the blade angle at outlet is 15o and reduction in relative velocity over the buckets is 5o/o, find the hydraulic efficiency. (10 Marks) Draw a neat sketch of a Francis turbine and draw the velocity triangles at inlet and outlet. (05 Marks) a. b. c. With reference to the centrifugal pump explain what do you mean by D Net Positive $pction Head (NPSH). Manometric,;heeaGr.). (06 Marks) Explain the ph6,oo,rnenon of cavitation in centrifugal pump. (04 Marks) A centrifugal'pump is designed to run at 1450 r.p.m. with a maximum discharge of 1800 liiles in against a total head of 20m. The suction and delivery pipes are designed suchtk[tlt,they are equal in size of 100mm. If the inner diameter and outer diameters of the mpeltei are l2cm and,24cm respectively, determine the blade angles B1 and 0z for radial enry. Neglect friction and other losses. (10 Marks) ii) ..:: 8 a. Derive an expression for overall pressure ratio for a centrifugal compressor in terms of impeller tip speed, slip, power input-factor and isentropic efficiency of compr"sor;,^ ..' ,, (12 -" , Marks) b. An axial flow air compressor of 50%o reaction design has blades with inlet and outlet angbs with respect to axial direction of 45'and 10o respectively. The compressor is to produce a pressure ratio of 6:1 with an overall isentropic efficiency of 0,85 with inlet static temperature 37"C. The blade speed and axial velocity are constant throughout the compressor. Assuming a value of 200 m/sec for blade speed, find the number of stages required if work done factor is 0.87 for all stages. (08 Marks) ,& ,f {< ,i< * 2 of2