Hero Hunk

While every care is taken in publishing this catalogue, the
company will not be responsible for any error and omission.
This catalogue is the property of Hero Motocorp Ltd.
Copy right of this catalogue is reserved.

4
1
5PART NO. INDEX
FRAME GROUP
3
2
ENGINE GROUP 3
BLOCK INDEX

Function and
component No. 1
INSTRUCTION FOR USE OF PARTS CATALOGUE
This parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) for
Hero Motocorp HUNK Motorcycle.
I. How to order parts
1. Information required
Replacement parts orders must contain both the part number and the
stamped number(s) as described below. This is because any changes and
modifications of parts are registered at Hero Motocorp with the pertinent parts
and stamped numbers.
Numbers needed
(a) Carburettor parts : Part number and
Stamped carburettor identification number.
(b) Engine parts : Part number and Stamped engine number.
(c) Frame parts : Part number and Stamped frame number.
2. Revision
When modifications or additions to this Parts Catalogue are made, a news
letters/revised edition will be issued at an appropriate time, with sucessively
progressing revision numbers. We recommend obtaining such revisions in order to
keep your Parts Catalogue up-to-date at all times. To check whether a Parts
Catalogue revision has been issued, please contact SPARE PARTS
DEPARTMENTS, Hero Motocorp Ldt.
II. How to read this Parts Catalogue
1. Make-up of the part number
(Example) (General Parts)
Colour Code
Subcontractor designation
Modification designation
Parts classification No.
(Example) Bolts, nuts and other standard parts
Function and
type No.
Dimension Chemical surface treatment
ISO
COLOUR CODE COLOUR DESCRIPTION
COLOUR REF. MAIN BODY COLOUR
NH-B08M PANTHER BLACK METALLIC
NH-A63M EMBONY GREY METALLIC
NH-411M FORCE SILVER METALLIC
GY-136P PEARL HARVEST GREEN
R-195C CANDY BLAZING RED
YR-305M MAPLE BROWN METALLIC
R-321 SPORTS RED
2. Colour codes
The colour code at the end of the part number indicates the colour. Code below ZA
in alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,
but reference must be made to the Hero Motocorp code given in the description
column of this Parts Catalogue.
5

3. Abbreviations
The following abbreviations are used in this Parts Catalogue.
ASSY. .........Assembly L.E.D.........Light emitting diode
ABS............Anti-lock brake system KPH...........Kilometers per hour
COMP.........Complete TCS...........Traction control system
R.................Right L (100L).....Link (100 Links)
L. ...............Left A.C............Alternating current
STD............Standard D.C............Direct current
MM. ............Millimeter IN ..............Inlet
G. ...............Gram EXH...........Exhaust
T (22T). ......Tooth (22Teeth) FR. ...........Front
A.................Ampere RR.............Rear
V. ................Volt Hex............Hexagonal
W................Watt A.M............Attaching Mark
WL..............With labelling T.M. ...........Transcript Mark
WOL...........Without labelling C.D.I..........Capacitive Discharge ignition
INC............Including
4. Dimensions
All dimensions are given in millimeters (mm) except in the case of steel balls,
tyres and tyre tubes and wheel rims.
Parts Example Interpretation
Bolt (Screw) 6 x 12 6mm diameter, 12mm length
Pin 8 x 14 8mm diameter, 14mm length
O-Ring 9.5 x 1.6 9.5mm diameter, 1.6mm thickness
Oil Seal 14 x 24 x 5 14mm inside diameter, 24mm outside
diameter, 5mm thickness
Tube 5 x 130 5mm inside diameter, 130mm length
5. Supercedence of parts
Part numbers given under the part name in the “Description” column indicate that
the part number has been superceded by that part number. HERO HONDA may
make such supercedence without notice.
6.Assemblies
Sections framed with broken lines in the exploded view drawings are available as
complete assemblies. (Their individual parts can also be obtained.)
7. Required Quantity
The number given in the “Reqd. No.” column indicates the quantity of parts used in
the section described in that block.
Parts with quantities in ( ) represent optional parts.
Part whose required number is “N”, is a part whose required number can be
selected at need.
8. Part modifications and applicable serial numbers
In case where a part has been modified, the serial number of the first vehicle
(or frame, engine, carburettor) bearing the modification is listed in the
“Serial No.” Column.
9. Illustration
Illustration of parts given in parts catalogue diagrams are provided for
convenience identifying parts and may differ from the actual configuration of parts.
10. Models, area codes and applicable serial numbers
Models, area codes and applicable serial Nos. given in this parts catalogue can be
identified as follows.
Example
6
Applicable Applicable Applicable
Area
Model Type Engine Frame carburettor
code
serial No. serial No. identification No.
ID India
HUNK
XXXXEFY
ZXYYYYY
MBLXXXXEF
YZXYYYYY
6 AL A 7ECX

7
11. Location of stamped serial number
CARBURETTOR IDENTIFICATION NUMBER
ENGINE SERIAL NUMBER
FRAME SERIAL NUMBER

III. How to use the Flat Rate Time (F.R.T.)
This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowed
for replacement of parts covered by the warranty during the period the warranty is
in effect. The F.R.T. for those parts which are not listed herein should be
determined from the operation closely related to the replacement of that part.
1. The F.R.T. is based on the following service conditions.
a. Aliberal allowance is added to the net servicing time.
b. Standard times specified are based on the condition that the necessary
servicing tools listed in the service manual (motorcycle) which describes
the HERO HONDA service policies are available close at hand and the
work is performed by a mechanic with normal skill.
c. Time required for inspection and operational test following the servicing is
included in the F.R.T.
2. Method of computing
The job times are listed in tenth of an hour to simplify computation.
(Example) 0.3 = 18 minutes
5.6 = 5 hours and 36 minutes
CONVERSION CHART
Hours Minutes Hours Minutes
0.1 6 0.6 36
0.2 12 0.7 42
0.3 18 0.8 48
0.4 24 0.9 54
0.5 30 1.0 60
3. Computing the F.R.T.
When several jobs are performed at the same time, make the calculation in the
following manner.
a. Jobs of non duplicated nature
The F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.
(Example) Replacement of head cover gasket and oil filter.
SERVICE ITEM F.R.T.
Packing, cylinder head cover 0.5
Cartridge, oil filter 0.5
The F.R.T. For the job is : 0.5+0.5=1.0
b. Jobs of duplicated nature
Take the F.R.T. For the last part to be replaced.
(Example) Replacement of piston and cylinder head gasket.
SERVICE ITEM F.R.T.
Gasket comp., cylinder head 3.0
Piston *5.0
The F.R.T. for the job is : 5.0
c. Jobs of partially related nature
Total up the F.R.T. For all of the parts replaced and then subtract the F.R.T. for
the duplicated operation (i.e., cylinder head gasket service).
(Example) Replacement of valve and cylinder head.
SERVICE ITEM F.R.T.
Valve *3.0
Head assy., cylinder *4.0
Gasket comp., cylinder head *2.5
The F.R.T. for the job is : (3.0+4.0)-2.5=4.5
• The F.R.T. shown with (*) includes engine removal and installation.
• The parts, having the same number of man-hour, are identified by a mark
•" ", and classified under the title of their representative work.
8

NO. SERVICE ITEM F.R.T.
1. Engine 1.7
2. Cylinder head 1.4
3. Carburettor 0.4
4. Crankcase separation *3.5
4. Operations other than replacing parts
a. Removal and installation
b. Adjustment, measurement and cleaning
Engine
1. Spark plug–adjustment and cleaning 0.1
2 Ignition timing–inspection 0.2
3 Tappet adjustment 0.2
4 Carburettor idle – adjustment 0.1
5 Engine oil – inspection (excluding oil change) 0.1
6 Clutch – adjustment 0.1
7 Cleaner element – cleaning 0.1
8 Compression – pressure measurement 0.1
9 Battery – checking of electrolyte level and gravity 0.2
10 Carburettor – float level measurement 0.5
11 Oil filter cleaning 0.6
12 Valve clearance adjustment 0.4
Frame
1 Front brake air bleeding 0.2
2 Rear brake adjustment 0.1
3 Brake operation test 0.1
4 Headlight aimings 0.1
5 Drive chain tension adjustment 0.1
c. Overhaul
1 Carburettor 0.7
9

2
11
E-1 CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . 17
E-1A CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . 18-19
E-2 CAMSHAFT/VALVE . . . . . . . . . . . . . . . . . . . . . . 20
E-3 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
E-4 CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . 22
E-5 RIGHT CRANKCASE COVER . . . . . . . . . . . . . . 23
E-6 CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
E-7A A.C. GEN. ASSY.. . . . . . . . . . . . . . . . . . . . . . . . . 25
E-7B STARTER MOTOR.. . . . . . . . . . . . . . . . . . . . . . . 26
E-7C LEFT CRANKCASE COVER. . . . . . . . . . . . . . . . 27
E-8 CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
E-8A OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30
E-9 CRANK SHAFT/PISTON . . . . . . . . . . . . . . . . 32-33
E-10 TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . 34-35
E-11 SPINDLE KICK STARTER . . . . . . . . . . . . . . . . . 36
E-12 DRUM GEAR SHIFT . . . . . . . . . . . . . . . . . . . . . . 37
E-13 CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . 38-39
BLOCK INDEX – ENGINE GROUP

12
F-1 LIGHT ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
F-1A FRONT COWL / STAY. . . . . . . . . . . . . . . . . 46-47
F-2 SPEEDOMETER . . . . . . . . . . . . . . . . . . . . . . . 48
F-3 HANDLE LEVER/SWITCH . . . . . . . . . . . . . 49-51
F-3A FRONT BARKE M/C . . . . . . . . . . . . . . . . . . 52-53
F-4 HANDLE PIPE / TOP BRIDGE . . . . . . . . . . 54-55
F-5 STEERING STEEM/ . . . . . . . . . . . . . . . . . . . . . 56
F-6 FRONT FENDER. . . . . . . . . . . . . . . . . . . . . 57-58
F-7 FRONT FORK. . . . . . . . . . . . . . . . . . . . . . . . . . 59
F-8 CALIPPER ASSY . . . . . . . . . . . . . . . . . . . . . . . 60
F-9 FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . 37
F-10 REAR PANEL BRAKE . . . . . . . . . . . . . . . . . . . . 62
F-10A REAR BRAKE MASTER CYLINDER . . . . . . 63-64
F-10B CALIPER ASSY REAR . . . . . . . . . . . . . . . . . . . 65
F-11 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . 66-67
F-12 SEAT ASSY. / COWLS . . . . . . . . . . . . . . . . 68-70
F-13 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . 71-73
F-14 SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . 74-75
F-15 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . 76-77
F-16 MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
F-17 STEP PILLION. . . . . . . . . . . . . . . . . . . . . . . . . . 79
F-18 MAIN STAN/PEDAL BRAKE . . . . . . . . . . . . 80-81
F-18A SIDE STAND. . . . . . . . . . . . . . . . . . . . . . . . . . . 82
F-19 REAR FORK/CHAIN CASE . . . . . . . . . . . . . 83-84
F-20 REAR CUSHTION. . . . . . . . . . . . . . . . . . . . . . . 85
F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . 86-87
F-22 WINKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
F-23 TAIL LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
F-24 WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . 90-91
F-24A BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
BLOCK INDEX – FRAME GROUP
ONON
RESRES
ADV
ED
T
MBLE
OW
ANC
U
FL
IN
ION
N
DUCT
TECH
OLOG
Y
ONON
SRESRE
F-25 FRAME BODY/ASV/GRIP REAR . . . . . . . . 93-94
F-26 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
F-27 STRIPE / MARKS /EMBLEM . . . . . . . . . . . 96-109
ONON
R SER SE
ADV
N
ED
TUMB
LE
F
OW
A
C
L
IND
CTION
T
C
NOL
Y
U
E
H
OG
AD
AN
D T
L
LOW
V
CE
UMB
E F
IND
T O
C
O
O
Y
UC
I N TE
HN
L
G
F-28 GUARD ENGINE. . . . . . . . . . . . . . . . . . . . . . . 110
F-29 SAREE GUARD. . . . . . . . . . . . . . . . . . . . . . . . 111
F-30 CAUTION LABEL . . . . . . . . . . . . . . . . . . . . . . 112
ONON
RESRES
V
ED
U
B
L
W
AD
ANC
T
M
LE
F
O
N
O
OGY
I
DUCT
I
N TECH
NOL
ONON
RESRES
B
ADVA
NCED
TUM
L
FLOWE
IN
UCTI
ON
TECH
NOLO
GY
D
ONON
RESRES
V
B
AD
ANCE
D TUM
LE
FLOW
INDU
CTIO
N TECH
NOLO
GY

BLOCK INDEX - ENGINE GROUP
13
E-1A 17 E-1A 18 E-2 20
E-4 22E-3 21 E-5 23
E-7 2524 E-7A 26
3
7
4
7
2
16
17
13
6
21
18 18
5
12
15
24
229
19
23
10
14
11
23
20
20
8
CABLE ENG.
EARTH
13
16
17
15
1
1
1
4
5
3
11
7 7
9
13
8
1
12
10
6
12
9
2
12
11
3
10
7
1
9
6 5
9
1
7
8
10 10
4
3
11
12
10
4
2
13
8
2
4
4
1
3
3
4
7
3
9
1
2
6
5
12
12
8
10
11
9
12
6
11
1112 11
11
12
12
12
12
12
12
12
12
1
3
9
4
8
5
7
10
10
2
2
1
7
5
6
46
46
46
5
314
12
10
15
9
11
13
8
1 5
6
8
7
8
32
8
7
4
6 11
12
15
14
15
87
15
14
9
10
10
10
10
10
13
4
2
1
5
3
10
1

BLOCK INDEX - ENGINE GROUP
14
E-7B 27 E-7C 28 E-8 29
E-9 32-E-8A 31
7
101 2
2
6
6
7
9
8
3
9
4
4
9
5
3
10 4
9
8
1
12
11
11
5
7
6
8
12
9
10
10
2
3
1/2
3
4/5
6
7
8
9
10
10
11
12
12
13
14
15
16
16
18
18
17
22
17
19
19
19 19
19
19
19
21
20
21
21
2121
21
21
19 21
14
3
4
17
17
2
16
16
1
13
15
11
6
12
8
9
7
10
5
15
15
2
4
3
9
7
8
1
13
56
10
11
14
12
2215
20
7
18
1716
30
29
22
21
25
1220
3
4
13
14
5
23
28
8 24
19
27
1
10
19
11
24
6
9
22
6
26
2
18
13 6
1
11
9
8
14
10
2
10
7
4
5
12 15
15
3
11
11
18
17
4
5
13
12
19
6
15
7
16
8
2
3
1
1
10
9
19
14
3
12
1
1
2
2
7
13
4
1
5
6
9
10
14
15
17
18
11
21
22
24
24
26
27
25
25
1
16
20
8
22
F-3
28
19
23
23
23
29
E-10 34-
E-12 37E-11 36 E-13 38-

15
F-1 45 F-1A 46 F-2 48
F-3 49
BLOCK INDEX - FRAME GROUP
F-3A 52 F-4 54
F-5 56 F-6 57 F-7 59
2
10
8
8
6
1414
16
16
21
8
13
13
17
1
7
3
4
5
8
8
8
8
9
11
12
15 15
15
15
15
15 15
15 15
15
16
19
5
6
19
1
6
2
11
15
10
10
11
13
9
9
8
12
16
17
15
12
8
14
14
14
3 4
7
14
18
18
18
18
10
6
5
10
4
10
6
5
10
1
2
3
7
7
8
8
9
9
9
9
1
10
14
15
2
3
74
8
9
12
16
5
18
19
17
13
20
116
11
15
28
21
9
6
10
6
2
30
30
17
20
16
20
17
5
12
14
25
3
24
NN
PPAASSSSIINNGG
26
8
1
22
22
29
29 19
7
4
13
18 18
23 23
27
10
4
11
10
5
8
6
12
13
3
7
9
1
2
2
5
4 17
17
20
13
17
21
20
21
6
7 8
9
12
14
15
2
1
23
23
1
2
14
18
18
19
22
22
11
16
3
3
10
17
22
22
16
6
4
1
5
2
8
1
3
9
12
10
6
12
7
11
13
10 14
3
2
27
27
25
27
27
25
294
9
17
1
23
10
8
11
22
12
22
24
14
16
15
14
26
21
20
19
18
7
6
28
135

16
F-8 60 F-9 61 F-10 62
F-10A 63 F-10B 65 F-11 66
F-12 68 F-13 71 F-14 74
1
4
5
19
20
20
6
12
10
9
15
13 14
17
18
16
8
11
7
3
8
4
7
21
1
13
3
22
5
19
24
2
2
2
2
18
20
159
14 23
1617
17
17
17
11
21
1012
6
12
11
38
27
23
11
37
35
9
34
36
3
33 15
2
5
6 4
1
8
16
20
22
7
13
25 25
25
24
26 26
26 28
29
10
10
14
17
18
21
26
26
26
30
30
31
32
33
24
24
3131
31
30
30
30
30
30
30
30
30
30
30
30
30
30 30
19
1
5
9
1
9
5
7
4
2
ONON
OFFOFF
RESRES
3
6
11
11
11
11
11
11
2
10
8
108
AD
V
NC
ED
TU
MB
LE
FLO
W
A
IND
UC
TIO
N
TEC
HN
O
OG
Y
L
3
15
17
7
18
6
1
8
16
12
1414
14
14
144
5
18
14
11 9
10
13
2
5
4
7
34
21
34
11
8
8
22
6
30
30
31
31
18
12
13
13
12
20
32
32
23
1
33
3
9
9
10
10
10
10
14
16
17
15
19
27
27
2
2
23
1
33
7
24
24
25
28
2828
28
29
29
29
29
26
1
5
10
15
9
12
14
13
11
6
2
3
7
7
8
4
3
23
2
16
16
17
17
18
18
18
26
27
1
4
6
7
8
8
9
10
11
12
13
14
15
19
21
20
20
22
1
3
5
25
18
24
27
14
14
6
12
13
1
3
1
5
9
4
4
10
8
11
7
2

17
F-16 78 F17 74 F-18 80
F-18A 82 F-19 83
1
14
13
7
8
12
6
9
5
15
9 6
10
2
3
11
11
6
9
15
4
20
41
15
11
13
11
91
18
4
15
13
11
18
1-2
10
20
8
19
15
4
11
9
9
3
12
12
18
7
6
6
9
9
5
15
7
17
4
18
19
3
4
19
61
5
8
12
16
9
16
10
19
20
11
13
19
21 2
15
4
3
1
18
22
5
7
23
14 15
19
6 17
5
4
5
2
1
7
6
8
3
9
13
12
18
17
11 8
6
8
5
3
4
1
2
7
25
25
25
16
20 16
20
14
10
23
22
21
24
15
13
12
18
19
19
2
6
5
1
2
7
3 4
1
6
5
8
8
4
4
7
3 4
1
13
8
18
9
14
14
18
18
176
7
22
13
22
6
7
6
21
7
13
21
6
7
5
16
16
4
19
19
2
2
6
7
22
20
6
7
10
11
3
1112
15
20
21
21
17
18
16
16
3
15
15
19
17
10
13
12
5
6
2
8
11
12
18
20
20
19
19
17
9
14
4
9
9
18
16
15
15
16
15
15
2
5
17
17
12
14
13
11
10
7
4
1 9
6
8
18
3
3
4
18
18
18
F-20 85
F-21 86 F-22 88 F-23 89

17
F-24 90 F-24A 92 F-25 93
F-26 95 F-27 96
ST.MAG.
STARTMOTOR
ST. MOTOR
BATT.+
15
16
8
23
13
1110
ST.MAG.
2
1
6
20
21
27
4
3
ENG.
IGN. COIL
28
29
23 14
17
30
27
5
25
19 18
26
7
24
22
9
12
3
1
6
5
6
6
4
2
13
18
20
20
9
11
12
30
10
10
28
28
31
6
8
8
31
7
124
52
3
22
25
29
4
9
14
29
17
19
19
27
27
15
15
23
21
32
32
32
32
26
16
27
34
33
33
26
26
26
2
4
14
17
5
6
3
PP
9191
1
C
AD
VAN
ED
TUMB
LE
FLO
W
U
L
IND
CTION
TECH
NO
OG
Y
2
13
1
4
10
B
A
7
8
C
A
B
C
11
A
B
D
D
C D
A
12
E
1
1
3
3
2
3
6
7
1 2
4
5
5
6
100/90-18 56P
29200 2.00
DRIVE CHAIN
KEEP CHAIN ADJUSTED AND LUBRICATED
30 MM (11/4IN.) FREEPLAY
SEE OWNER’S MANUAL
FOR INSTRUCTIONS.
FREEPLAY
4
2
3
F-28 110
F-29 111 F-30 112

12310-KVE-900 COVER, COMP., CYLINDER HEAD ................................................................ 1
12391-KRM-840 GASKET, HEAD, COVER................................................................................. 1
12396-KRM-840 GASKET ‘B’, HEAD, COVER ........................................................................... 1
12397-KSP-910 GASKET, CYLINDER HEAD, COVER ............................................................. 1
12398-KSP-910 COLLAR, 9MM ................................................................................................. 1
18640-KTN-900 PIPE COMP., AIR FEED................................................................................... 1
90003-KFG-000 BOLT, ‘L’ COVER.............................................................................................. 2
90463-KRM-840 WASHER, SEALING, 6.2 MM .......................................................................... 1
90543-MV9-670 RUBBER, MOUNT ........................................................................................... 2
91309-MJ0-003 O-RING, 9.8 X 2.8 ............................................................................................ 1
94301-08140 DOWEL, PIN, 8 X 14........................................................................................ 1
95701-06016-00 BOLT, FLANGE, 6 X 16 .................................................................................... 2
96001-06012-00 BOLT, FLANGE, SH.6X 12 ............................................................................... 1
1
2
3
4
5
6
7
8
9
10
11
12
13
E - 1
CYLINDER HEAD COVER
FR.
4
5
3
11
7 7
9
13
8
1
12
10
6
12
9
2
*COVER COMP., CYLINDER HEAD ..... 0.3
*GASKET, HEAD COVER........................
3
21
Service Item F.R.T. Ref. Part No. Description Reqd. No.
HUNK
No. DISC SELF

12195-KVE-900 RUBBER, INSERT ................................................................. 3 3
12200-KVN-970 HEAD COMP., CYLINDER..................................................... 1 1
12204-KRM-305 GUIDE,EXH. VALVE, (O.S.) ................................................... 1 1
12205-KSP-305 GUIDE, INLET, VALVE (O.S.)................................................. 1 1
12210-KSP-910 HOLDER COMP., CAM SHAFT ............................................. 1 1
12212-KRM-840 PLATE, STOPPER ................................................................. 1 1
12213-KSP-910 CLIP, VALVE GUIDE............................................................... 2 2
12251-KRM-B41 GASKET, CYLINDER HEAD .................................................. 1 1
16210-KVN-970 INSULATOR COMP., CARB................................................... 1 1
16217-KSP-910 BAND, INSULATOR ............................................................... 1 1
16222-KSP-910 NUT, SQUARE, 5 MM ............................................................ 1 1
31916-KRM-841 SPARK, PLUG, ...................................................................... 1 1
90002-KRM-840 BOLT, FLANGE, 5X14............................................................ 2 2
90006-MEE-000 BOLT, RECESSED, 5X30....................................................... 1 1
90040-KSP-910 BOLT, STUD, 8X22................................................................. 2 2
90306-KRM-840 NUT, CYLINDER HEAD ......................................................... 4 4
90404-KPT-A00 WASHER, PLAIN, 12MM ....................................................... 4 4
90704-KRM-840 DOWEL, PIN, 6X10................................................................ 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
E - 1A
CYLINDER HEAD
3
7
4
7
2
FR.
16
17
13
6
21
18 18
5
12
15
24
229
19
23
10
14
11
23
20
20
8
CABLE ENG.
EARTH
13
* PLUG, SPARK...................................... 0.1
* BOLT, STUD, 8 X 22 ............................ 0.3
( ADD 0.1 FOR EACH)
* INSULATOR COMP., CARBURETOR.. 0.4
* HOLDER COMP., CAMSHAFT ............ 0.9
* GASKET, CYLINDER HEAD................ 1.4
* GUIDE IN VALVE ................................. 2.0
(INC. REAMING)
(ADD 0.3 FOR EACH)
(EXC. VALVE REFACING)
(ADD MORE 0.2 IF PERFORMED)
* HEAD COMP., CYLINDER................... 2.2
16
17
15
22
1
1
1
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

91304-KRM-840 O-RING, 33.5X3 ..................................................................... 1 1
94301-10120 DOWEL PIN, 10X12 ............................................................... 2 2
95701-06014-00 BOLT, FLANGE, 6X14............................................................ 1 1
95701-06016-00 BOLT, FLANGE, 6X16............................................................ 1 1
95701-06022-00 BOLT, FLANGE, 6X22............................................................ 2 2
95801-06105-00 BOLT, FLANGE, 6X105.......................................................... 2 2
19
20
21
22
23
24
23
* PLUG, SPARK...................................... 0.1
* BOLT, STUD, 8 X 22 ............................ 0.3
( ADD 0.1 FOR EACH)
* INSULATOR COMP., CARBURETOR.. 0.4
* HOLDER COMP., CAMSHAFT ............ 0.9
* GASKET, CYLINDER HEAD................ 1.4
* GUIDE IN VALVE ................................. 2.0
(INC. REAMING)
(ADD 0.3 FOR EACH)
(EXC. VALVE REFACING)
(ADD MORE 0.2 IF PERFORMED)
* HEAD COMP., CYLINDER................... 2.2
E - 1A
CYLINDER HEAD
No. SELF
DRUM DISC
3
7
4
7
2
FR.
16
17
13
6
21
18 18
5
12
15
24
229
19
23
10
14
11
23
20
20
8
CABLE ENG.
EARTH
13
16
17
15
1
1
1

12
11
3
10
7
1
9
6 5
9
1
7
8
10 10
4
3
11
12
10
4
2
13
12209-GB4-685R SEAL, VALVE, STEM ............................................................ 2 2
14100-KVE-900 SHAFT COMP., CAM ............................................................. 1 1
14430-KSP-910 ARM COMP., VALVE ROCKER.............................................. 2 2
14451-KRM-840 SHAFT, ROCKER ARM.......................................................... 2 2
14711-KSP-910 VALVE, INLET ........................................................................ 1 1
14721-KVE-900 VALVE, EXH. .......................................................................... 1 1
14751-KRM-871 SPG, VALVE, ......................................................................... 2 2
14771-KVE-900 RETAINER, VALVE, SPRING................................................. 2 2
14775-KVE-900 SEAT, VALVE, SPRING.......................................................... 2 2
14781-MA6-000 COTTER, VALVE.................................................................... 4 4
90012-KK3-830 SCREW, TAPPET ADJUSTING.............................................. 1 1
90206-250-000 NUT, TAPPET ADJUSTING.................................................... 1 1
91008-KTN-900 BRG. BALL RADIAL, 12 X 28 X 8 .......................................... 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
* CAMSHAFT COMP., ............................ 0.7
* ARM COMP., VALVE ROCKER............ 0.8
(SAME TIME FOR TWO UNITS)
* BEARING, RADIAL BALL, 6001 .......... 0.9
* SPRING, VALVE .................................. 1.6
(ADD 0.1 FOR EACH)
* VALVE EX ........................................... 1.8
(ADD 0.2 FOR EACH)
(INC. REFACING)
(EXC. VALVE GUIDE REPLACEMENT)
24
E - 2
CAM SHAFT / VALVE
FR.
8
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

12100-KVE-900 CYLINDER COMP.,................................................................ 1 1
12191-KWK-900 GASKET, CYLINDER ............................................................. 1 1
12195-KVE-900 RUBBER, INSERT ................................................................. 2 2
94301-10120 DOWEL, PIN, 10 X12............................................................. 2 2
1
2
3
4
* GASKET, CYLINDER .......................... 1.6
* CYLINDER COMP.,.............................. 1.7
25
E - 3
CYLINDER
2
4
4
1
FR.
3
3
No. DISC
KICK SELF

4
7
3
9
1
2
6
5
12
12
8
10
11
14321-KRM-840 SPROCKET, CAM, ( 34 T )..................................................... 1 1
14401-KCW-851 CHAIN, CAM .......................................................................... 1 1
14510-KVE-900 TENSIONER, ASSY., CAM CHAIN ........................................ 1 1
14515-KRM-840 PLATE, TENSIONER SET ..................................................... 1 1
14520-KVE-900 LIFTER ASSY., TENSIONER ................................................. 1 1
14560-KSP-910 GASKET, TENSIONER LIFTER............................................. 1 1
14610-KSP-910 GUIDE, CAM CHAIN.............................................................. 1 1
90005-KY7-000 SCREW, PAN 6 X 6................................................................ 1 1
90083-KRM-840 BOLT, KNOCK, 5 MM............................................................. 2 2
91306-MG3-000 O-RING, 1.5 X 9.5 .................................................................. 1 1
95701-06016-00 BOLT, FLANGE, 6 X 16.......................................................... 1 1
96001-06022-00 BOLT, FLANGE, SH.6 X 22.................................................... 2 2
1
2
3
4
5
6
7
8
9
10
11
12
* LIFTER ASSY., TENSIONER............... 0.2
* SPROCKET, CAM, (34 T) .................... 0.5
* TENSIONER ASSY., CAM CHAIN ....... 0.9
* CHAIN, CAM ........................................ 1.0
* GUIDE, CAM CHAIN............................ 1.4
E - 4
CAM CHAIN TENSIONER
FR.
9
26
No. DISC
KICK SELF

11330-AAK-H00 COVER, COMP., R CRANK CASE ........................................ 1 1
11393-KWK-900 GASKET, RIGHT COVER ...................................................... 1 1
15650-KVN-970 GAUGE, OIL LEVEL .............................................................. 1 1
22810-KRM-B00 LEVER COMP., CLUTCH....................................................... 1 1
22815-428-000 SPRING, CLUTCH LEVER .................................................... 1 1
22821-KRM-840 RECEIVER, CLUTCH CABLE................................................ 1 1
90701-KFN-850 PIN, SPRING, 3 X 10 ............................................................. 1 1
91202-KSP-911 OIL SEAL, 12 X 18 X 4........................................................... 1 1
91307-KRM-840 O-RING, 18 X 3 ...................................................................... 1 1
94301-08140 DOWEL PIN, 8 X 14 ............................................................... 2 2
96001-06030-00 BOLT, FLANGE, SH.6 X 30.................................................... 3 3
96001-06040-00 BOLT, FLANGE, SH.6 X 40.................................................... 9 9
27
1
2
3
4
5
6
7
8
9
10
11
12
* GASKET, R CRANKCASE COVER ..... 0.6
* OIL SEAL ,16 X28 X 27
* COVER COMP., R CRANKCASE ........ 0.7
* LEVER COMP., CLUTCH
(INC. RELATIVE PART)
E - 5
RIGHT CRANK CASE COVER
12
6
11
1112 11
11
12
12
12
12
12
12
12
12
1
3
9
4
8
5
7
10
10
2
No. SELF
DRUM DISC

22100-KTN-900 OUTER COMP., CLUTCH...................................................... 1 1
22115-KSP-910 GUIDE, CLUTCH OUTER...................................................... 1 1
22120-KRM-840 CENTER, CLUTCH ................................................................ 1 1
22201-KPM-850 DISC, CLUTCH FRICTION, 4 X 8 X 45.................................. 3 3
22201-MR8-000 DISC, CLUTCH FRICTION .................................................... 2 2
22321-KPS-900 PLATE, CLUTCH.................................................................... 4 4
22355-KRM-840 PLATE, CLUTCH PRESSURE............................................... 1 1
22361-KPK-900 PLATE, CLUTCH LIFTER ...................................................... 1 1
22366-KSP-910 ROD, CLUTCH LIFTER.......................................................... 1 1
22401-KRM-840 SPRING, CLUTCH ................................................................. 4 4
90008-KRM-840 BOLT, FLANGE, 6 X 25.......................................................... 4 4
90202-KRM-840 NUT SPL., FLANGE, 14 MM.................................................. 1 1
90401-KRM-840 WASHER, PLAIN, 17MM ....................................................... 1 1
90501-KPT-A00 WASHER, 14.1 X 29 X 2.8 ..................................................... 1 1
96100-60030-00 BRG., BALL, RADIAL, 6003................................................... 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
* ROD, CLUTCH LIFTER ....................... 0.6
* SPRING, CLUTCH............................... 0.7
(SAME TIME FOR TWO UNITS OR MORE)
* CENTER, CLUTCH ............................. 0.8
* DISC, CLUTCH FRICTION
(SAME TIME FOR TWO UNITS OR MORE)
* OUTER COMP., CLUTCH
FR.
E - 6
CLUTCH
2
1
7
5
6
46
46
46
5
314
12
10
15
9
11
13
8
28
No. DISC
KICK SELF

31100-KSP-B01 AC. GEN. ASSY...................................................................... 1 -
31110-KSP-B01 FLY WHEEL COMP. ............................................................... 1 -
31120-KSP-B01 STATOR COMP. .................................................................... 1 1
32111-KSP-910 CLAMPER, ACG. CORD........................................................ 1 1
90201-KRM-840 NUT, FLANGE, 14 MM ........................................................... 1 1
90501-KPT-A00 WASHER, 14.1 X 29 X 2.8 ..................................................... 1 1
96600-06016-00 SOCKET, BOLT, 6 X 16.......................................................... 3 3
96600-06025-00 SOCKET, BOLT, 6 X 25.......................................................... 3 3
29
FR.
1
2
3
4
5
6
7
8
* FLY WHEEL COMP.............................. 0.5
* STATOR COMP ...................................
1 5
6
8
7
8
32
8
7
4
E - 7
A. C. GEN. ASSY.
No. DISC
KICK SELF

28110-KTN-900 GEAR COMP., STARTER DRIVEN........................................ 1 1
28120-KPH-701 OUTER COMP., STARTING CLUTCH ................................... 1 1
28131-KTN-900 GEAR, STARTER DRIVEN .................................................... 1 1
28132-KN6-930 SHAFT, REDUCTION GEAR.................................................. 1 1
28133-KRM-850 COLLAR, STARTER REDUCTION ........................................ 1 1
31100-KSP-B01 AC GEN. ASSY....................................................................... 1 1
31110-KSP-B01 FLY WHEEL COMP. ............................................................... 1 1
31120-KSP-B01 STATOR COMP. .................................................................... 1 1
32111-KSP-910 CLAMPER, ACG. CORD........................................................ 1 1
90085-KTC-920 BOLT, SOCKET, 6 X 14.......................................................... 6 6
90201-KRM-840 NUT, FLANGE, 14 MM ........................................................... 1 1
90501-KPT-A00 WASHER, 14.1 X 29 X 2.8 ..................................................... 1 1
91022-KTN-900 BRG., NEEDLE, 22 X 29 X 16.8............................................. 1 1
96600-06016-00 SOCKET, BOLT, 6 X 16.......................................................... 3 3
96600-06022-00 SOCKET, BOLT, 6 X 22.......................................................... 3 3
30
E - 7A
A. C. GEN. ASSY.
FR.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
* FLY WHEEL COMP.............................. 0.5
* STATOR COMP
6 11
12
15
14
15
87
15
14
9
10
10
10
10
10
13
4
2
1
5
3
No. SELF
DRUM DISC
10
1

31200-KSP-901 MOTOR ASSY,. STARTER..................................................... - 1
31201-KPT-A01 BRUSH, TERMINAL SET....................................................... - 2
31204-KG8-004 SPRING, BRUSH ................................................................... - 2
31205-KTC-921 BOLT, SET.............................................................................. - 2
31206-KPH-881 BRUSH, HOLDER.................................................................. - 1
31207-MBE-008 RING....................................................................................... - 2
90071-MB0-000 NUT, WASH, 6 MM................................................................. - 2
91309-425-003 ‘O’ RING, 24.4X3.1................................................................. - 1
91320-MB0-000 ‘O’ RING ................................................................................. - 3
95701-06022-00 BOLT, FLANGE, 6 X 22.......................................................... - 2
1
2
3
4
5
6
7
8
9
10
31
E - 7B
STARTER MOTOR
R
.
F
7
101 2
2
6
6
7
9
8
3
9
4
4
9
5
3
10
* MOTOR ASSY., STARTER................... 0.7
* BRUSH, TERMINAL SET..................... 0.9
No. DISC
KICK SELF

11341-KVN-900 COVER, LEFT CRANK CASE................................................ 1 1
11360-AAK-H00 COVER COMP., ‘L’ REAR ...................................................... 1 1
11365-KSP-910 GUIDE DRIVE CHAIN............................................................ 1 1
11395-KWK-900 GASKET, ‘L’ COVER .............................................................. 1 1
90084-MN8-010 CAP, 14 MM............................................................................ 1 1
90087-KVE-900 CAP, 32 MM............................................................................ 1 1
91303-KRM-840 O-RING, 13.8 X 2.5 ................................................................ 1 1
91305-KRM-840 O-RING, 31.7 X 2.4 ................................................................ 1 1
94301-08140 DOWEL PIN, 8 X 14............................................................... 2 2
96001-06030-00 BOLT, FLANGE, SH.6 X 30.................................................... 2 2
96001-06035-00 BOLT, FLANGE, SH.6 X 35.................................................... 7 7
96001-06045-00 BOLT, FLANGE, SH.6 X 45.................................................... 2 2
1
2
3
4
5
6
7
8
9
10
11
12
* COVER COMP., L RR ......................... 0.1
* GASKET, L COVER ............................. 0.2
* COVER, L CRANKCASE ..................... 0.3
E - 7C
LEFT CRANK CASE COVER
FR.
32
4
9
8
1
12
11
11
5
7
6
8
12
9
10
10
2
3
No. DISC
KICK SELF

11100-KVE-900 CRANK CASE COMP., R ....................................................... - 1
11100-KVE-900 CRANK CASE COMP., R (MGM)........................................... 1 -
11108-KTN-900 PLATE, L BRG. SET............................................................... 3 3
11200-KVE-900 CRANK CASE COMP., L........................................................ - 1
11200-KVE-900 CRANK CASE COMP., L (MGM)............................................ 1 -
11215-KSP-910 PLUG, BRG., PUSH............................................................... 1 1
11216-KRM-840 SPRING, BRG., PUSH........................................................... 1 1
11217-KRM-840 PLATE, BRG., PUSH.............................................................. 1 1
35750-KVN-900 SET, NEUTRAL SW ............................................................... 1 1
90031-KSP-910 BOLT, STUD, CYLINDER, 8 X 140 ........................................ 4 4
90131-KRM-840 BOLT, PLUG, DRAIN, 12 MM................................................. 1 1
90441-KRM-840 PLATE, BRG., HOLD.............................................................. 2 2
91203-KSP-910 OIL SEAL, 14 X 22 X 5........................................................... 1 1
91305-KPH-900 O-RING, 19.4 X 2.3 ................................................................ 1 1
94109-12000 WASHER, PLUG DRAIN........................................................ 1 1
94301-08140 DOWEL, PIN, 8 X 14.............................................................. 2 2
95701-06016-00 BOLT, FLANGE, 6 X 16.......................................................... 5 5
95701-06020-00 BOLT, FLANGE, 6 X 20.......................................................... 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
* CONTACT ASSY., NEUTRAL SW........ 0.3
* BOLT, STUD, CYLINDER, 8 X 140 ...... 1.6
(ADD 0.1 FOR EACH)
* CRANKCASE COMP., L.......................*4.2
* CRANKCASE COMP., R......................*4.5
33
E - 8
CRANK CASE
FR.
1/2
3
4/5
6
7
8
9
10
10
11
12
12
13
14
15
16
16
18
18
17
22
17
19
19
19 19
19
19
19
21
20
21
21
2121
21
21
19 21
No. DISC
KICK SELF

95701-06040-00 BOLT, FLANGE, 6 X 40.......................................................... 7 7
95701-06045-00 BOLT, FLANGE, 6 X 45.......................................................... 1 1
95701-06070-00 BLOT, FLANGE, 6 X70........................................................... 7 7
96001-06018-00 BOLT, FLANGE, SH.6 X 18.................................................... 1 1
19
20
21
22
E - 8
CRANK CASE
* CONTACT ASSY., NEUTRAL SW........ 0.3
* BOLT, STUD, CYLINDER, 8 X 140 ...... 1.6
(ADD 0.1 FOR EACH)
* CRANKCASE COMP., L.......................*4.2
* CRANKCASE COMP., R......................*4.5
FR.
1/2
3
4/5
6
7
8
9
10
10
11
12
12
13
14
15
16
16
18
18
17
22
17
19
19
19 19
19
19
19
21
20
21
21
2121
21
21
19 21
34
No. DISC
KICK SELF

14
3
4
17
17
2
16
16
1
E - 8A
OIL PUMP
15100-KRM-840 OIL PUMP ASSY..................................................................... 1 1
15130-KRM-840 GEAR COMP., OIL PUMP...................................................... 1 1
15331-KRM-840 ROTOR, INNER OIL PUMP ................................................... 1 1
15332-KRM-840 ROTOR, OUTER OIL PUMP.................................................. 1 1
15421-KTN-900 SCREEN, OIL FILTER............................................................ 1 1
15430-KSP-910 ROTOR, OIL FILTER.............................................................. 1 1
15436-KRM-840 CAP, OIL FILTER, ROTOR..................................................... 1 1
15441-KCS-650 OIL, THROUGH...................................................................... 1 1
15446-107-000 SPRING, OIL THROUGH....................................................... 1 1
15459-KWK-900 GASKET, OIL FILTER CAP .................................................... 1 1
90231-KM7-700 NUT, LOCK, 14 MM................................................................ 1 1
90432-KPT-A00 WASHER, 14.2 X 26 X 3 ........................................................ 1 1
93700-05012-0A SCREW, OVAL, 5 X 12........................................................... 3 3
93901-34120 SCREW, TAPPING, 4 X 8 ...................................................... 1 1
94251-08000 PIN, LOCK, 8 MM................................................................... 1 1
94301-08140 DOWEL, PIN, 8 X 14.............................................................. 2 2
95701-06035-00 BOLT, FLANGE, 6 X 35.......................................................... 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
* CAP, OIL FILTER ROTOR.................... 0.6
* GEAR COMP., OIL PUMP DRIVE........
* SCREEN, OIL FILTER .........................
* PUMP ASSY., OIL ................................ 0.7
* ROTOR, OIL PUMP INNER
(SAME TIME FOR TWO UNITS)
35
FR
.
13
15
11
6
12
8
9
7
10
5
No. DISC
KICK SELF

13000-KSP-911 CRANK SHAFT COMP........................................................... 1 1
13101-KSP-910 PISTON (STD.)....................................................................... 1 1
13102-KSP-305 PISTON (OS. 0.25)................................................................. (1) (1)
13103-KSP-305 PISTON (OS. 0.50)................................................................. (1) (1)
13104-KSP-305 PISTON (OS. 0.75)................................................................. (1) (1)
13105-KSP-305 PISTON (OS. 1.00)................................................................. (1) (1)
13011-KRM-305 RING SET, PISTON (STD.).................................................... 1 1
13021-KRM-305 RING SET, PISTON (OS. 0.25).............................................. (1) (1)
13111-KSP-910 PIN, PISTON .......................................................................... 1 1
13201-KRM-840 ROD, CONNECTING ............................................................. 1 1
13380-KRM-840 PIN, COMP., CRANK.............................................................. 1 1
13412-KSP-910 COLLAR, R CRANK SHAFT .................................................. 1 1
14311-KRM-840 SPROCKET, TIMING, ( 17 T ) ................................................ 1 1
23121-KTN-900 GEAR, PRIMARY DRIVE, ( 20 T ).......................................... 1 1
1
2
3
4
5
6
7
8
9
36
E - 9
CRANK SHAFT / PISTON
FR.
SELECTION TABLE OF CONNECTING ROD BIG END BEARING
B
Crank Pin
CODE
(Colour)
Connecting
rod code
1 2 3 4 5
-0.001
+0.001
+0.001
+0.003
91101-
KTN-9000
(Red)
91102-
KTN-9000
(Blue)
a
a
C
A
D
B
91101-
KTN-9000
(Red)
91102-
KTN-9000
(Blue)
91101-
KTN-9000
(Red)
91102-
KTN-9000
(Blue)
91103-
KTN-9000
(White)
(Green) (Yellow) (White) (Blue) (Brown)
+0.003
+0.005
+0.005
+0.007
+0.007
+0.009
0.000
-0.002
-0.002
-0.004
0.000
-0.002
-0.002
-0.004
0.000
-0.002
-0.002
-0.004
-0.004
-0.006
15
15
2
4
3
9
7
8
1
13
56
10
11
14
12
* PIN, PISTON........................................ 1.7
* PISTON ............................................... 1.8
* RING SET, PISTON .............................
* BEARING, ROLLER 30 X 58 X 17.......*3.7
* CRANKSHAFT COMP.,........................
No. DISC
KICK SELF

90741-KFB-000 KEY, WOODRUFF, 4 MM....................................................... 1 1
90741-KGH-900 KEY, WOODRUFF, 4 MM....................................................... 1 1
91001-KTN-900 BRG., ROLLER, 30 X 58 X 17................................................ 1 1
91002-KSP-911 BRG. BALL, RADIAL, 6207 SPL. L ........................................ 1 1
9110A-KTN-901 BRG., NEEDLE, 28 X 36 X 15.8............................................. 1 1
91101-KTN-901 BRG., NEEDLE, 28 X 36 X 15.8 (RED).................................. 1 1
91102-KTN-901 BRG., NEEDLE, 28 X 36 X 15.8 (BLUE)................................ (1) (1)
91103-KTN-901 BRG., NEEDLE, 28 X 36 X 15.8 (WHITE).............................. (1) (1)
94601-14000 CLIP, PISTON, PIN................................................................. 2 2
10
11
12
13
14
15
37
E - 9
CRANK SHAFT / PISTON
FR.
* PIN, PISTON........................................ 1.7
* PISTON ............................................... 1.8
* RING SET, PISTON .............................
* BEARING, ROLLER 30 X 58 X 17.......*3.7
* CRANKSHAFT COMP.,........................
SELECTION TABLE OF CONNECTING ROD BIG END BEARING
E
Crank Pin
CODE
(Colour)
Connecting
rod code
1 2 3 4 5
C
F
D
B
91101-
KTN-9000
(Red)
91102-
KTN-9000
(Blue)
91103-
KTN-9000
(White)
91101-
KTN-9000
(Red)
91102-
KTN-9000
(Blue)
91103-
KTN-9000
(White)
0.000
-0.002
a
-0.002
-0.004
-0.004
-0.006
-0.002
-0.004
-0.004
-0.006
0.000
-0.002
-0.001
+0.001
+0.001
+0.003
(Green) (White) (Blue) (Brown)
+0.003
+0.005
+0.005
+0.007
+0.007
+0.009
(Yellow)
15
15
2
4
3
9
7
8
1
13
56
10
11
14
12
No. DISC
KICK SELF

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
38
23210-KVN-900 SHAFT COMP., MAIN TRANS ............................................... 1 1
23421-KVN-900 GEAR, C-1,( 40T)................................................................... 1 1
23427-KSP-910 BUSH, 17 X 20.5 X 8.............................................................. 1 1
23431-KVN-900 GEAR, M-2 (19 T)................................................................... 1 1
23432-KSP-910 BUSH, 20 MM......................................................................... 2 2
23441-KVN-900 GEAR, C2,(34 T) .................................................................... 1 1
23451-KVN-900 GEAR, M3,(23T)..................................................................... 1 1
23461-KVN-900 GEAR, C3,(30T) ..................................................................... 1 1
23471-KVN-900 GEAR, M4,(22 T).................................................................... 1 1
23472-KSP-910 BUSH, 17 MM......................................................................... 1 1
23481-KVN-900 GEAR, C-4,(24 T)................................................................... 1 1
23491-KVN-900 GEAR, M-5,(32T).................................................................... 1 1
23492-KSP-910 COLLAR, SPLINE, 17 X 20 X 11............................................ 1 1
23501-KVN-900 GEAR, C-5(30T)..................................................................... 1 1
23801-KCT-690 SPROCKET, DRIVE, (14 T).................................................... 1 1
23811-KR3-600 PLATE, A2 FIXING ................................................................. 1 1
90084-041-000 BOLT, DRIVE SPROCKET, FIXING ....................................... 2 2
23220-KTN-900 SHAFT COMP., COUNTER.................................................... 1
* SPROCKET, DRIVE............................. 0.2
* COUNTER SHAFT COMP. .................*3.7
* SHAFT COMP., MAIN TRANSMISSION
(WHEN SERVICING COMP. UNIT
F. R T. IS 3.9)
E - 10
TRANSMISSION
2215
20
7
18
1716
30
29
22
21
25
1220
3
4
13
14
5
23
28
8 24
19
27
1
10
19
11
24
6
9
22
6
26
2
FR.
18
No. SELF
DRUM DISC

90452-KRM-840 WASHER, SPLINE, 17 X 23 X 1.6 ......................................... 2 2
90452-GB4-770 WASHER, THURST, 17 MM................................................... 2 2
90453-KRM-840 WASHER, SPLINE, 20 MM .................................................... 1 1
90454-107-000 WASHER, THURST, 20 MM .................................................. 3 3
90456-KRM-840 WASHER, THURST, 12 MM................................................... 1 1
90601-KTC-900 CIRCLIP, 17 MM..................................................................... 2 2
90605-KTC-900 CIRCLIP, 20 MM..................................................................... 1 1
91003-KSP-910 BRG., BALL RADIAL, 17 X 42 X 12 ....................................... 1 1
91004-KTN-900 BRG., BALL RADIAL, 17 X 40 X 12 ....................................... 1 1
91216-KSP-910 OIL SEAL, 20 X 34 X 7........................................................... 1 1
19
20
21
22
23
24
25
26
27
28
29
30
39
* SPROCKET, DRIVE............................. 0.2
* COUNTER SHAFT COMP. .................*3.7
* SHAFT COMP., MAIN TRANSMISSION
(WHEN SERVICING COMP. UNIT
F. R T. IS 3.9)
E - 10
TRANSMISSION
2215
20
7
18
1716
30
29
22
21
25
1220
3
4
13
14
5
23
28
8 24
19
27
1
10
19
11
24
6
9
22
6
26
2
FR.
18
No. SELF
DRUM DISC

13 6
1
11
9
8
14
10
2
10
7
4
5
12 15
15
3
23427-KSP-910 BUSH, 17 X 20.5 X 8.............................................................. 1 1
28211-KRM-840 PINION, KICK STARTER ....................................................... 1 1
28215-KRM-840 PLATE, KICK STOPPER........................................................ 1 1
28221-KTN-900 RATCHET, STARTER............................................................. 1 1
28223-KRM-840 SPRING, RATCHET............................................................... 1 1
28231-KRM-840 GEAR, KICK IDLE STARTER ................................................ 1 1
28251-KTN-900 SPINDLE, KICK STARTER .................................................... 1 1
28261-KRM-840 SPG., KICK RETURN............................................................. 1 1
28282-KRM-840 COLLAR, KICK SPG .............................................................. 1 1
90451-KRM-840 WASHER, THURST, 16 MM................................................... 2 2
90452-GB4-770 WASHER, THURST, 17 MM................................................... 2 2
90455-KSP-910 WASHER, SPL., 14 MM ......................................................... 1 1
90602-KRM-840 CIRCLIP, EXTERNAL, 17 MM................................................ 1 1
94510-16000 CIRCLIP, EXTERNAL, 16 MM................................................ 1 1
95701-06016-00 BOLT, FLANGE, 6 X 16.......................................................... 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
* SPINDLE, KICK STARTER.................. 0.7
* SPRING, KICK RETURN
* GEAR, KICK STARTER IDLE .............. 0.8
E - 11
SPINDLE KICK STARTER
FR.
11
40
No. DISC
KICK SELF

11
18
17
4
5
13
12
19
6
15
7
16
8
2
3
1
1
10
9
19
14
24211-KRM-840 FORK, R/L, GEAR SHIFT ...................................................... 2 2
24212-KRM-840 FORK, CENTER, GEAR SHIFT ............................................. 1 1
24241-KRM-840 SHAFT, A GEAR SHIFT FORK............................................... 1 1
24242-KRM-840 SHAFT, B GEAR SHIFT FORK .............................................. 1 1
24301-KSP-910 DRUM, GEAR SHIFT ............................................................. 1 1
24410-KSP-860 PLATE, COMP., SHIFT DRUM STOPPER............................. 1 1
24430-KRM-B10 STOPR COMP., GEAR SHIFT DRUM.................................... 1 1
24436-KRM-840 SPRING, DRUM STOPPER................................................... 1 1
24610-KSP-910 SPINDLE, COMP., GEAR SHIFT ........................................... 1 1
24651-KSP-910 SPRING, SHIFT RETURN ..................................................... 1 1
24652-KSP-910 PIN, SHIFT, RETURN SPRING.............................................. 1 1
35751-KPH-900 CAP, CONTACT CHANGE, SW ............................................. 1 1
35752-KRM-840 SPRING, CONTACT CHANGE, SW ...................................... 1 1
90003-KVS-910 BOLT, HEX., 6 X 20................................................................ 1 1
90022-MG8-000 PIVOT, SHIFT DRUM, STOPR. ARM..................................... 1 1
90417-041-000 WASHER, SHIFTDRUM SIDE ............................................... 1 1
90457-KRM-840 WASHER, 14 MM................................................................... 1 1
94510-14000 CIRCLIP, EXTERNAL, 14 MM................................................ 1 1
96220-30085 ROLLER, 3 X 8.5.................................................................... 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
* SPINDLE COMP., GEARSHIFT........... 0.8
* PLATE COMP., SHIFT DRUM
STOPPER............................................. 0.9
* STOPPER COMP., GEARSHIFT DRUM
* DRUM, GEARSHIFT............................*3.6
* FORK, GEAR SHIFT
(SAME FOR TWO UNITS OR MORE)
41
E - 12
DRUM GEAR SHIFT
FR.
No. SELF
DRUM DISC

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
42
16010-KSP-911 GASKET SET......................................................................... 1 1
16012-KVE-902 NEEDLE, SET, JET ................................................................ 1 1
16013-KRC-921 FLOAT SET ............................................................................ 1 1
16015-KSP-911 CHAMBER SET, FLOAT......................................................... 1 1
16016-KSP-911 SCREW, SET, ‘A’.................................................................... 1 1
16028-KPP-901 SCREW, SET, ‘B’.................................................................... 1 1
16037-KPP-861 PLATE, SET, VALVE............................................................... 1 1
16046-KVC-901 VALVE, SET, STARTER ......................................................... 1 1
16050-KVE-901 SPG., COMPRESSION COIL................................................. 1 1
16075-KRP-981 O-RING................................................................................... 2 2
16080-KTN-901 SCREW WASH, TORX, 5X16 ................................................ 1 1
16100-KVE-902 CARBURETTOR, ASSY. ....................................................... 1 1
16107-KGH-901 TOP ........................................................................................ 1 1
16111-KVE-901 PISTON COMP., VACUUM..................................................... 1 1
16119-KSP-911 STAY, WIRE............................................................................ 1 1
16140-KTE-911 BODY COMP., BY-ST. ............................................................ 1 1
16155-KFR-701 VALVE COMP., FLOAT........................................................... 1 1
16163-KRP-981 GASKET, FLOAT CHAMBER ................................................. 1 1
16179-KVE-901 BINDER.................................................................................. 1 1
E - 13
CARBURETTOR
FR.
3
12
1
1
2
2
7
13
4
1
5
6
9
10
14
15
17
18
11
21
22
24
24
26
27
25
25
1
16
20
8
22
F-3
28
19
23
23
23
29
* SENSOR ASSY., THROTLE ................ 0.2
* CHAMBER SET, FLOAT ...................... 0.4
* PISTON COMP., VACUUM ..................
* VALVE SET, STARTER ........................
* CARBURETTOR ASSY.,...................... 0.5
* FLOAT SET
* JET, MAIN,
* VALVE COMP., FLOAT
* NEEDLE SET, JET.............................. 0.6
No. DISC
KICK SELF

20
21
22
23
24
25
26
27
28
29
43
16423-KGH-901 GASKET, BY-ST ..................................................................... 1 1
37890-KTN-901 SENSOR ASSY., THROTTLE ................................................ 1 1
93500-04008-1H SCREW, PAN 4X8.................................................................. 2 2
93500-04032-0G SCREW, PAN 4X32................................................................ 3 3
93500-05012-1H SCREW, PAN 5X12................................................................ 2 2
93892-05012-18 SCREW, WASH 5X12 ............................................................ 2 2
95002-02089 CLIP, B1 8 TUBE .................................................................... 1 1
95005-45480-50 TUBE, 4.5X480....................................................................... 1 1
99101-KVE-1280 JET # 128 ............................................................................... 1 1
99103-KRM-035 JET, SLOW #35...................................................................... 1 1
E - 13
CARBURETTOR
FR.
3
12
1
1
2
2
7
13
4
1
5
6
9
10
14
15
17
18
29
11
21
22
24
24
2623
27
25
25
1
16
20
8
22
F-3
28
19
23
23
* SENSOR ASSY., THROTLE ................ 0.2
* CHAMBER SET, FLOAT ...................... 0.4
* PISTON COMP., VACUUM ..................
* VALVE SET, STARTER ........................
* CARBURETTOR ASSY.,...................... 0.5
* FLOAT SET
* JET, MAIN,
* VALVE COMP., FLOAT
* NEEDLE SET, JET.............................. 0.6
No. DISC
KICK SELF

1
2
3
4
5
6
7
8
9
10
11
12
13
45
33108-KRY-900 SPRING SPL.... ................................................................. 1 1
33101-KVN-901 TUBE,................................................................................. 2 2
3310B-AAK-H01 LIGHT ASSY., HEAD (W/O BULB).................................... 1 1
33110-AAK-H01 UNIT, HEAD LIGHT............................................................. 1 1
33112-KSP-911 COVER, RUBBER.............................................................. 1 1
33128-GBL-000 NUT, SPECIAL................................................................... 1 1
33150-KVN-901 SOCKET, ASSY., HEAD LIGHT......................................... 1 1
34901-KSP-910 BULB, HEAD LIGHT (Hs1) 12V-35/35W............................. 1 1
34908-GA7-700 BULB, WEDGE BASE (12-3.OW)...................................... 1 1
53209-GAH-000 CLIP, HEADLIGHT............................................................. 2 2
90101-GJ6-000 BOLT, ADJUST................................................................... 1 1
90307-GJ6-000 WASHER, LOCK 6MM....................................................... 1 1
93901-04012-00 SCREW, TAPPING SPL. 4X12.......................................... 1 1
F-1
HEAD LIGHT
(WITH VISOR)
FR.
* BULB, HEADLIGHT.............................. 0.2
* SOCKET ASSY., HEADLIGHT............. 0.2
* UNIT, HEADLIGHT .............................. 0.3
10
4
11
10
5
8
6
12
13
3
7
9
1
2
2
No. DISC
KICK SELF
4

1
2
3
4
5
6
7
8
9
46
19052-KV0-000 COLLAR, RADIATOR MOUNTING................................ .. 2
50451-GB6-920 RUBBER, TAIL LIGHT SET......................................... ..... 2
61312-KCT-690 BOOT, HEADLIGHT STAY............................................. ...
61330-KVN-900 PANEL, R SIDE.............................................................. .. 1
61340-KVN-900 PANEL, L SIDE............................................................... .. 1
64100- - 0 SET, WIND SCREEN................................................ ....... 1
64206-KVN-9 0 COWL, FR. CENTR ............................................... ..........
.... 2
.... 2
.... 2 2
.... 1
.... 1
AAK H7 .... 1
64204-KVN-900ZB COWL R. FR. SIDE (FORCE SILVER METALLIC)............... 1 1
64204-KVN-900ZD COWL R. FR. SIDE (SPORTS RED)............................... .... 1 1
64204-KVN-900ZF COWL R. FR. SIDE (CANDY BLAZING RED)................. .... 1 1
64204-KVN-900ZG COWL R. FR. SIDE (EBONY GREY ).................................. 1 1
64204-KVN-970ZD COWL R. FR. SIDE (PEARL HARVEST GREEN)............... 1 1
64204-KVN-970ZF COWL R. FR. SIDE (MAPLE BROWN METALLIC)............. 1 1
64205-KVN-900ZB COWL L. FR. SIDE (FORCE SILVER METALLIC)............... 1 1
64205-KVN-900ZD COWL L. FR. SIDE (SPORTS RED)............................... .... 1 1
64205-KVN-900ZF COWL L. FR. SIDE (CANDY BLAZING RED)................. .... 1 1
64205-KVN-900ZG COWL L. FR. SIDE (EBONY GREY ).................................. 1 1
64205-KVN-970ZD COWL L. FR. SIDE (PEARL HARVEST GREEN)............... 1 1
64205-KVN-970ZF COWL L. FR. SIDE (MAPLE BROWN METALLIC)............. 1 1
7 E .... 1 1
*SET WIND SCREEN............................. 0.2
* COWL, FR............................................ 0.4
* STAY COMP., FR. COWL .................... 0.5
*COWL 'R' FR. SIDE...............................
*COWL ‘L' FR. SIDE...............................
*COWL, FR CENTER.............................
F-1A
FRONT COWL /
STAY
FR.
5
4 17
17
20
13
17
21
20
21
6
7 8
9
12
14
15
2
1
23
23
1
2
14
18
18
19
22
22
11
16
3
3
10
17
22
22
16
No. SELF
DRUM DISC

10
11
12
13
14
15
16
17
18
19
20
21
22
23
47
64310-198-D20A PLATE, FRONT NUMBER .......................................... 1
64312-KVN-9 0 STAY COMP., FR. COWL...................................................... 1
.......... 1
7 1
64313-KVN-900 STAY COMP., FR. WINKER.................................................. 1 1
64315-KVN-900 STAY, FR. NUMBER PLATE.................................................. 1 1
64316-KVN-900 RUBBER, FR. COWL MOUNTING........................................ 2 2
77247-KVN-900 RUBBER, STOPPER.............................................................. 1 1
83551-376-000 GROMMET, SIDE COVER.................................................... 2 2
90101-GE0-000 SCREW, HINGE PATCH......................................................... 4 4
90105-KVN-900 BOLT, SPECIAL 6 X 22........................................................... 2 2
90899-KVN-900 PLUG, CORN.......................................................................... 1 1
93500-05010-1A SCREW, PAN 5X10................................................................. 2 2
94101-05000 WASHER, PLAIN 5 MM........................................................... 2 2
95701-06012-00 BOLT, FLANGE 6X12.............................................................. 4 4
95701-06020-00 BOLT, FLANGE 6X20.............................................................. 2 2
*SET WIND SCREEN............................. 0.2
* COWL, FR............................................ 0.4
* STAY COMP., FR. COWL .................... 0.5
*COWL 'R' FR. SIDE...............................
*COWL ‘L' FR. SIDE...............................
*COWL, FR CENTER.............................
No. SELF
DRUM DISC
F-1A
FRONT COWL /
STAY
FR.
5
4 17
17
20
13
17
21
20
21
6
7 8
9
12
14
15
2
1
23
23
1
2
14
18
18
19
22
22
11
16
3
3
10
17
22
22
16

35505-KVN-971 BULB SOCKET ASSY ............................................................. 1 1
37100-KVN-971 METER ASSY., COMB ........................................................... 1 1
37101-KVN-971 SELECT & RESET GROMMET............................................... 1 1
37213-KVN-971 SELECT KNOB........................................................................ 1 1
37214-KVN-971 RESET KNOB.......................................................................... 1 1
37215-KVN-971 SEALING GASKET ................................................................. 1 1
37216-KVN-971 BULB GROMMET ................................................................... 1 1
37217-KVN-971 SCREW TAPPING 3X11.......................................................... 7 7
37300-KVN-970 CASE UPPER ASSY.,.............................................................. 1 1
37312-KVN-971 GROMMET, IGNITION ............................................................ 1 1
37400-KVN-971 CASE LOWER ASSY.,............................................................. 1 1
37500-KVN-971 METER COMP.,....................................................................... 1 1
80101-443-000 RUBBER, RR. FENDER CUSHION................................... .... 3 3
90525-030-000 WASHER, PLAIN..................................................................... 3 3
93901-42480 SCREW TAPPING 3X16 ......................................................... 10 10
94001-06090-0S NUT HEX., 6MM...................................................................... 3 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
48
F - 2
SPEEDOMETER / CABLE
FR.
* METER ASSY., COMB. ....................... 0.3
* SPEEDOMETER COMP.., ................... 0.5
* TACHO METER COMP.. . .................... 0.5
* CASE, COMP. UPPER.,.......................
* CASE, COMP. LOWER.,...................... 0.4
* SOCKET COMP., .................................
* CABLE ASSY., SPEEDOMETER......... 0.2
2
10
8
8
6
1414
16
16
21
8
13
13
17
Service Item F.R.T.
1
7
Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
3
4
5
8
8
8
8
9
11
12
15 15
15
15
15
15 15
15 15
15
16

16150-KTN-700 COVER, THROTTLE CABLE ................................................ 1 1
17910-KVN-900 CABLE COMP., THROTTLE.................................................. 1 1
17950-KVE-900 CABLE COMP., CHOKE ........................................................ 1 1
22870-KVN-900 CABLE COMP., CLUTCH ...................................................... 1 1
22871-KTN-700 BOOT, CLUTCH CABLE....................................................... 1 1
32161-404-000 BAND, B1 WIRE .................................................................... 2 2
35150-KVN-971 SWITCH ASSY., LIGHT START. ............................................ 1 1
35200-KVN-971 SWITCH ASSY., WINKER ..................................................... 1 1
35330-413-003 SWITCH COMP. FR. LEVER................................................. 1 1
45517-166-000 HOLDER MASTER CYLINDER............................................. 1 1
53140-KFN-850 GRIP, COMP., THROTTLE .................................................... 1 1
53166-KFN-850 GRIP, LEFT HANDLE ............................................................ 1 1
53172-KRC-900 BRACKET, HANDLE LEVER................................................. 1 1
53178-KFN-850 LEVER COMP. 'L' HANDLE................................................... 1 1
53182-KFN-850 BOOT L. HANDLE COVER ................................................... 1 1
88110-AAK-H01ZA MIRROR ASSY., R. BACK (PANTHER BLACK ME )............. 1 1
88110-AAK-H01ZB MIRROR ASSY., R. BACK (EBONY GRAY ME).................... 1 1
88110-AAK-H01ZC MIRROR ASSY., R. BACK (FORCE SILVER ME) ................. 1 1
88110-AAK-H01ZD MIRROR ASSY., R. BACK (PEARL HARVEST GREEN) ...... 1 1
88110-AAK-H01ZE MIRROR ASSY., R. BACK (CANDY BLAZING RED) ............ 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
49
* CABLE COMP., THROTTLE. ............... 0.3
* CABLE COMP., CLUTCH..................... 0.2
* SWITCH ASSY., LIGHTING ................. 0.4
* SWITCH ASSY., WINKER.................... 0.5
* SWITCH ASSY., FR. STOP.................. 0.1
* GRIP COMP., THROTTLE ................... 0.1
* GRIP L. HANDLE.................................
* BRACKET, L HANDLE LEVER ............ 0.2
* CABLE COMP., CHOKE ...................... 0.6
Service Item F.R.T.
F- 3
HANDLE LEVER / SWITCH/
CABLES
FR.
No. SELF
DRUM DISC
11
15
28
21
9
6
10
6
2
30
30
17
20
16
20
17
5
12
14
25
3
24
NN
PPAASSSSIINNGG
26
8
1
22
22
29
29 19
7
4
13
18 18
23 23
27

88110-KVN-970ZF MIRROR ASSY., R. BACK (MAPLE BROWN ME ) ............... 1 1
88110-KVN-970ZG MIRROR ASSY., R. BACK (SPORTS RED) .......................... 1 1
88114-198-D10 CAP, LOCK NUT..................................................................... 2 2
88115-KTR-900 BOOT, MIRROR UPPER........................................................ 2 2
88120-AAK-H01ZA MIRROR ASSY., L. BACK (PANTHER BLACK ME ).............. 1 1
88120-AAK-H01ZB MIRROR ASSY., L. BACK (EBONY GRAY ME) ..................... 1 1
88120-AAK-H01ZC MIRROR ASSY., L. BACK (FORCE SILVER ME) .................. 1 1
88120-AAK-H01ZD MIRROR ASSY., L. BACK (PEARL HARVEST GREEN )....... 1 1
88120-AAK-H01ZE MIRROR ASSY., L. BACK (CANDY BLAZING RED ) ........... 1 1
88120-AAK-H01ZF MIRROR ASSY., L. BACK (MAPLE BROWN ME )................. 1 1
88120-AAK-H01ZF MIRROR ASSY., L. BACK (SPORTS RED )........................... 1 1
90003-KCC-840 BOLT, ADAPTOR 10MM......................................................... 2 2
90113-438-000 BOLT, HANDLE LEVER PIVOT.............................................. 1 1
90140-KAE-000 SCREW, PAN 4X28................................................................ 2 2
90201-MW3-620 NUT, HEX 10 MM ................................................................... 2 2
93892-05020-07 SCREW, WASHER 5X20 ....................................................... 1 1
93892-05025-07 SCREW, WASHER 5X25 ....................................................... 1 1
93892-05035-07 SCREW, WASHER 5X35 ....................................................... 1 1
93892-05045-07 SCREW, WASHER 5X45 ....................................................... 1 1
16
17
18
19
20
21
22
23
24
25
26
27
50
* GRIP L. HANDLE.................................
* CABLE COMP., CHOKE ...................... 0.6
No. SELF
DRUM DISC
F- 3
CABLES
FR.
11
15
28
21
9
6
10
6
2
30
30
17
20
16
20
17
5
12
14
25
3
24
NN
PPAASSSSIINNGG
26
8
1
22
22
29
29 19
7
4
13
18 18
23 23
27

94050-06000 NUT, FLANGE 6 MM .............................................................. 1 1
94101-04700 WASHER, PLAIN 4MM........................................................... 2 2
96001-06022-07 BOLT, FLANGE SH. 6X22 ...................................................... 2 2
28
29
30
51
* GRIP L. HANDLE.................................
* CABLE COMP., CHOKE ...................... 0.6
No. SELF
DRUM DISC
F- 3
CABLES
FR.
11
15
28
21
9
6
10
6
2
30
30
17
20
16
20
17
5
12
14
25
3
24
NN
PPAASSSSIINNGG
26
8
1
22
22
29
29 19
7
4
13
18 18
23 23
27

35340-KCC-841 SW. ASSY., FR. STOP........................................................... 1 1
45126-KVE-900 HOSE COMP. FRONT BRAKE.............................................. 1 1
45155-KTN-710 CLAMPER A, FR. BRAKE HOSE.......................................... 1 1
45156-KVE-900 CLAMP B FRONT BRK. HOSE............................................. 1 1
45503-KCC-841 PISTON ................................................................................ 1 1
45504-KCC-841 BOOT COMP. ........................................................................ 1 1
45506-KCC-841 SPRING................................................................................. 1 1
45510-KVN-901 M/C SUB ASSY, FR BRK ...................................................... 1 1
45513-KCC-841 CAP MASTER CYL. .............................................................. 1 1
45515-KVN-901 GAUGE COMP., LEVEL ........................................................ 1 1
45516-KCC-841 O-RING.................................................................................. 1 1
45517-KCC-841 HOLDER, MASTER CYL....................................................... 1 1
45518-KCC-841 SEPARETOR COMP., ........................................................... 1 1
45519-KCC-841 SCREW, FLAT....................................................................... 2 2
45520-KCC-841 DIAPHRAGM......................................................................... 1 1
45521-KCC-841 PLATE, DIAPHRAGM............................................................ 1 1
45522-KCC-841 CLIP, GAUGE ........................................................................ 1 1
45525-KCC-841 PUSH ROD............................................................................ 1 1
45526-KCC-841 SPRING, PUSH ROD............................................................ 1 1
45530-KCC-841 CYLINDER SET MASTER .................................................... 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
52
FR.
F- 3A
FRONT BRAK MASTER CYL.
3
2
27
27
25
27
27
25
294
9
17
1
23
10
8
11
22
12
22
24
14
16
15
14
26
21
20
19
18
7
6
28
135
* DIAPHRAGM. ...................................... 0.1
* LEVER, R STEERING HANDLE..........
* SWITCH ASSY. FR. STOP. .................. 0.1
* M/C, SUB ASSY, FR. BRK ................... 0.4
* HOSE COMP. FR. BRK........................
No. DISC
KICK SELF

53175-KSP-900 LEVER R. STRG. HDL.......................................................... 1 1
90111-KCC-841 BOLT, FLANGE 6X25 ............................................................ 2 2
90112-KCC-841 SCREW, PAN, 4X8................................................................ 1 1
90114-KCC-841 BOLT HANDLE, LEVER ........................................................ 1 1
90145-MS9-610 OIL, BOLT 10X22 .................................................................. 2 2
90303-KCC-841 NUT ....................................................................................... 1 1
90545-300-000 WASHER, OIL BOLT ............................................................. 4 4
90651-KCC-841 CIRCLIP ................................................................................ 1 1
96001-06012-07 BOLT, FLANGE SH. 6X12..................................................... 1 1
21
22
23
24
25
26
27
28
29
53
FR.
F- 3A
FRONT BRAK MASTER CYL.
3
2
27
27
25
27
27
25
294
9
17
1
23
10
8
11
22
12
22
24
14
16
15
14
26
21
20
19
18
7
6
28
135
* DIAPHRAGM. ...................................... 0.1
* LEVER, R STEERING HANDLE..........
* SWITCH ASSY. FR. STOP. .................. 0.1
* M/C, SUB ASSY, FR. BRK ................... 0.4
* HOSE COMP. FR. BRK........................
No. DISC
KICK SELF

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
54
35010-AAK-H01 KEY, SET............................................................................... 1 1
35100-AAK-H00 SWITCH ASSY., COMB & LOCK .......................................... 1 1
35113-KZJ-H00 EMBLEM ICON ..................................................................... 1
35114-KZJ-H00 EMBLEM WORD MARK ....................................................... 1
35121-KZJ-H00 KEY, BLANK NO.1 ................................................................ 1 1
35122-KZJ-H00 KEY, BLANK NO.2 ................................................................ (1) (1)
53100-KVE-930Z PIPE, STEERING HANDLE .................................................. 1 1
53105-KRC-900 END, STEERING HANDLE.................................................. 2 2
5313A-AAK-H70 HOLDER, HANDLE UPPER SUB. ASSY.,............................ 1 1
53132-124-000 HOLDER, HANDLE PIPE UNDER........................................ 2 2
53133-198-900 RUBBER, HANDLE CUSHION UPPER................................ 2 2
53134-028-000 RUBBER, HANDLE CUSHION UNDER .............................. 2 2
53135-198-900 WASHER, HANDLE CUSHION ............................................ 2 2
53136-198-900 PLATE, HANDLE CUSHION................................................. 2 2
53230-KTN-700 BRIDGE, COMP., FORK TOP............................................... 1 1
90102-KVN-900 BOLT SPL., FLANGE SOCKET 6X22................................... 4 4
90304-GA6-000 NYLOCK NUT 10 MM ........................................................... 2 2
90304-KSP-900 NUT, STEERING STEM........................................................ 1 1
90503-KTR-900 WASHER, STEERING STEM ............................................... 1 1
91455-MG8-000 CAP, SOCKET BOLT 6MM.................................................... 4 4
F- 4
HANDLE PIPE / TOP BRIDGE
* HOLDER, HANDLE UNDER................ 0.2
(ADD 0.1 FOR EACH.) .........................
* PIPE STRG. HANDLE ......................... 0.5
* BRIDGE COMP., FORK TOP............... 0.7
* SWITCH ASSY., COMBINATION & LOCK
* KEY SET .............................................. 1.1
21
7
8
21
1
8
2
13
17
12
12
13
15
11
11
10
14
18
19
17
14
10
16
16
16
3
6
9
16
20
20
20
20
FR.
No. SELF
DRUM DISC
5
4

21
55
96700-08020-00 BOLT, SOCKET 8 MM........................................................... 2 2
F- 4
HANDLE PIPE / TOP BRIDGE
* HOLDER, HANDLE UNDER................ 0.2
(ADD 0.1 FOR EACH.) .........................
* PIPE STRG. HANDLE ......................... 0.5
* BRIDGE COMP., FORK TOP............... 0.7
* SWITCH ASSY., COMBINATION & LOCK
* KEY SET .............................................. 1.1
FR.
No. SELF
DRUM DISC
21
7
8
21
1
8
2
13
17
12
12
13
15
11
11
10
14
18
19
17
14
10
16
16
16
3
6
9
16
20
20
20
20
5
4

50301-KTR-900 RACE, (STRG. TOP), BALL................................................. 2 2
53200-KTN-700 STEM, COMP. STRG ........................................................... 1 1
53211-268-010 RACE, (STRG. TOP) CONE ................................................ 1 1
53212-200-000 RACE, (STRG. BOTTOM) CONE ........................................ 1 1
53214-200-000 DUST, SEAL, STRG. HEAD................................................. 1 1
53215-KTR-900 BALL, ASSY., STRG............................................................. 2 2
53216-KVE-900 PLATE, WIRE HARNESS GUIDE ........................................ 1 1
53221-KSP-900 THREAD, STRG. TOP ......................................................... 1 1
53222-KRM-860 MUD, GUARD STRG. (HEAD TOP)..................................... 1 1
95701-08035-07 BOLT, FLANGE 8X35........................................................... 2 2
96001-06012-07 BOLT, FLANGE SH. 6X12.................................................... 1 1
96211-08000 BALL, STEEL 8 MM ............................................................. 16 16
96700-06012-07 BOLT, SOCKET 6X12........................................................... 1 1
96700-06020-07 BOLT, SOCKET 6X20........................................................... 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
56
F - 5
STRG. STEM
*RACE, STEERING BALL...................... 1.0
(SAME TIME FOR TWO UNITS)..........
*STEM COMP., STEERING ................... 1.1
*RACE, STEERING TOP CONE............ 0.6
*THREAD, STRG. TOP .........................
6
4
1
5
2
8
1
3
9
12
10
6
12
7
11
13
10 14
No. DISC
KICK SELF
FR.

57
F - 6
FRONT FENDER
FR.
*FENDER FRONT.................................. 0.3 61100-KVN-970ZA FENDER, FR. (PANTHER BLACK METALLIC).............. ..... 1 1
61100-KVN-970ZB FENDER, FR. (EBONY GRAY METALLIC).......................... 1 1
61100-KVN-970ZC FENDER, FR. (FORCE SILVER METALLIC)....................... 1 1
61100-KVN-970ZD FENDER, FR. (PEARL HARVEST GREEN).................. ...... 1 1
61100-KVN-970ZE FENDER, FR. (CANDY BLAZING RED).............................. 1 1
61100-KVN-970ZF FENDER, FR. (MAPLE BROWN METALLIC)................ ...... 1 1
61100-KVN-970ZG FENDER, FR. (SPORTS RED)....................................... .....
61200-KVN-970ZA COVER, R. FR. FENDER (PANTHER BLACK METALLIC).. 1 1
61200-KVN-970ZB COVER, R. FR. FENDER (EBONY GRAY METALLIC)........ 1 1
61200-KVN-970ZC COVER, R. FR. FENDER (FORCE SILVER METALLIC)..... 1 1
61200-KVN-970ZD COVER, R. FR. FENDER (PEARL HARVEST GREEN)...... 1 1
61200-KVN-970ZE COVER, R. FR. FENDER (CANDY BLAZING RED)............ 1 1
61200-KVN-970ZF COVER, R. FR. FENDER (MAPLE BROWN METALLIC).... 1 1
61200-KVN-970ZG COVER, R. FR. FENDER (SPORTS RED).......................... 1 1
61300-KVN-970ZA COVER, L. FR. FENDER (PANTHER BLACK METALLIC).. 1 1
61300-KVN-970ZB COVER, L. FR. FENDER (EBONY GRAY METALLIC)........ 1 1
61300-KVN-970ZC COVER, L. FR. FENDER (FORCE SILVER METALLIC)..... 1 1
61300-KVN-970ZD COVER, L. FR. FENDER (PEARL HARVEST GREEN)....... 1 1
61300-KVN-970ZE COVER, L. FR. FENDER (CANDY BLAZING RED)............. 1 1
61300-KVN-970ZF COVER, L. FR. FENDER (MAPLE BROWN METALLIC)..... 1 1
1
2
3
No. SELF
DRUM DISC
10
6
5
10
4
10
6
5
10
1
2
3
7
7
8
8
9
9
9
9

58
F - 6
FRONT FENDER
FR.
*FENDER FRONT.................................. 0.3 61300-KVN-970ZG COVER L. FR. FENDER (SPORTS RED).............................. 1 1
61102-KVN-900 STAY, FR. FENDER............................................................... 1 1
61103-KRY-900 COLLAR 'A' FR. FENDER..................................................... 4 4
61105-KTC-900 RUBBER, FR. FENDER MOUNTING.................................... 4 4
90106-KRY-970 SCREW FAIRING 5X11.5).................................................... 2 2
90320-GC3-000 NUT SPRING M5.................................................................. 2 2
9390334320 SCREW TAPPING 4X12....................................................... 4 4
96001-06032-00 BOLT, FLANGE SH. 6X32.............................. ...................... 4 4
3
4
5
6
7
8
9
10
No. SELF
DRUM DISC
10
6
5
10
4
10
6
5
10
1
2
3
7
7
8
8
9
9
9
9

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
59
51400-KVN-971 FORK ASSY., 'R' FRONT...................................................... 1 1
51401-KSP-901 SPRING FR. FORK............................................................... 1 1
51410-KVN-901 PIPE COMP., FR. FORK....................................................... 1 1
51412-KSP-901 SPRING, REBOUND ............................................................ 1 1
51412-KFN-851 RING, BACK UP ................................................................... 1 1
51420-KVN-971 CASE ,COMP., 'R' FR. BOTTOM ......................................... 1 1
51432-KFN-851 PIECE, OIL LOCK................................................................. 1 1
51437-KVN-901 RING, PISTON...................................................................... 1 1
51440-KVN-901 PIPE, SEAT........................................................................... 1 1
51500-KVN-971 FORK ASSY., L. FRONT....................................................... 1 1
51520-KVN-971 CASE, COMP., L. FR. BOTTOM .......................................... 1 1
90116-KAG-900 BOLT, SOCKET 8 MM........................................................... 1 1
90123-KSP-901 BOLT, 'A' FR. FORK.............................................................. 1 1
90123-KRM-860 BOLT, FRONT FORK ............................................................ 2 2
90521-292-000 WASHER, PLAIN 10.3 MM ................................................... 2 2
90544-KFN-851 WASHER, SPECIAL 8 MM ................................................... 1 1
90601-KFN-851 RING, OIL SEAL STOP......................................................... 1 1
91254-GAA-003R SEAL, DUST ......................................................................... 1 1
91255-GAA-003R SEAL, OIL 31X43X10.3 ........................................................ 1 1
91356-KAG-900 O-RING ................................................................................. 1 1
F - 7
FRONT FORK
FR.
*FORK ASSY., L. FR. ............................. 0.4
(ADD 0.1 FOR EACH) ..........................
*FORK ASSY., R. . .................................
* SPRING, FR. FORK............................. 0.6
(ADD 0.3 FOR EACH) ..........................
* PIPE COMP., FR. FORK...................... 0.7
(ADD 0.4 FOR EACH) ..........................
* CASE COMP., L. FR. BOTTOM........... 0.8
* (ADD 0.5 FOR EACH)..........................
* CASE COMP., R. FR. BOTTOM ..........
* SEAL SET, FR. FORK..........................
(ADD 0.5 FOR EACH) ..........................
1
10
14
15
2
3
74
8
9
12
16
5
18
19
17
13
20
116
No. SELF
DRUM DISC

1
2
3
4
5
6
7
8
9
10
11
12
13
14
60
F - 8
CALIPER ASSY ‘R’ FR
06451-KCC-841 SEAL, SET PISTON.............................................................. 2 2
06455-KCC-841 PAD SET FR.......................................................................... 1 1
43216-MAK-003 CLIP ...................................................................................... 1 1
45107-KCC-841 PISTON 26 ............................................................................ 2 2
45108-KCC-841 SPRING PAD......................................................................... 1 1
45132-KCC-841 BUSH, BOOT PIN ................................................................. 1 1
45133-KCC-841 BOOT B................................................................................. 1 1
45200-KCC-841 CALIPER ,ASSY., 'R' FR. ...................................................... 1 1
45220-KCC-841 PIN COMP., HANGER........................................................... 1 1
45250-KCC-841 CALIPER, SUB ASSY., 'R' FR............................................... 1 1
45290-KCC-841 BRKT., SUB ASSY., FR. ........................................................ 1 1
45352-KCC-841 SCREW, BLEEDER .............................................................. 1 1
45353-KCC-841 CAP, BLEEDER..................................................................... 1 1
90155-KY4-900 BOLT, FLANGE 8X25............................................................ 2 2
* PAD SET, FRONT. ............................... 0.2
* PISTON, 26.......................................... 0.5
(ADD. 0.1 FOR EACH)
* CALIPER ASSY., R. FR........................ 0.4
14
14
6
12
13
1
3
1
5
9
4
4
10
8
11
7
2
R.
F
No. DISC
KICK SELF

*TUBE, TYRE (2.75-18). ........................ 0.9
* TYRE, FR. (2.75-18-42P).....................
* AXLE, FR. WHEEL............................... 0.3
* COLLAR, FRONT DISTANCE.............. 0.4
* GEAR BOX ASSY., SPDMT................. 0.3
* DISC. FR. BRAKE................................
* BEARING, RADIAL BALL
(ADD. 0.1 FOR EACH)
42704-MER-D00 WEIGHT, BALANCE 10......................................................... - 1
42705-MER-D00 WEIGHT, BALANCE 20 ........................................................ - 1
42706-MER-D00 WEIGHT, BALANE 30 ........................................................... - 1
42753-KWF-901 RIM, VALVE .......................................................................... - 1
44301-KSP-900 AXLE, FR. WHEEL ............................................................... - 1
44311-KRC-900 COLLAR, FR. WHEEL SIDE................................................. - 1
44601-AAK-H71 WHEEL, FRONT .................................................................. - 1
44620-400-000 COLLAR, FRONT DISTANCE............................................... - 1
44680-KSP-B00 RETAINER GEAR BOX......................................................... - 1
44711-KRY-971 TYRE, FR. ............................................................................ - 1
44800-KVN-971 SENSOR ASSY., SPEED...................................................... - 1
44818-KSP-B00 CLAMPER B SPEEDOMETER CORD ................................. - 1
45164-KVN-970 CLAMPER, SP SENSOR...................................................... - 1
45251-KSP-861 DISC, FR. BRAKE................................................................. - 1
53216-KVN-970 STAY CLAMPER ................................................................... - 1
90105-KL8-741 BOLT, FR. DISK 8X24........................................................... - 6
90306-KF0-000 NUT, FLANGE 12MM............................................................ - 1
91251-KPH-901 DUST SEAL, 21X37X7.......................................................... - 1
91258-KWC-901 DUST SEAL, 40X50X5.......................................................... - 1
96150-63010-10 BEARING, BALL RADIAL 6301 (UU).................................... - 2
61
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
F - 9
FRONT WHEEL
FR
3
15
17
7
18
6
1
8
16
12
1414
14
14
144
5
18
14
Service Item F.R.T.
11 9
10
13
No. SELF
DRUM DISC
2

42313-240-000 COLLAR, RR. BRAKE PANEL SIDE .................................... 1 -
43100-KRY-930 PANEL, COMP. RR BRAKE ................................................. 1 -
43125-KTN-701 SHOE ,COMP., BRK. ........................................................... 2 -
43145-149-000 INDICATOR, RR. BRAKE..................................................... 1 -
43410-KRY-930 ARM, REAR BRAKE............................................................. 1 -
43434-ME1-670 RUBBER, STOPPER ARM................................................... 1 -
45133-KCC-900 SPRING, FR. BRAKE SHOE................................................ 2 -
45134-250-000 BRAKE, CAM DUST SEAL................................................... 1 -
45141-KTC-900 CAM FR. BRAKE.................................................................. 1 -
90301-473-000 NUT, U 6MM ......................................................................... 1 -
90505-425-000 WASHER 8 MM .................................................................... 1 -
92811-10000 BOLT 'A' BRAKE STOPPER................................................. 1 -
94001-08000-0S NUT, HEX. 8MM ................................................................... 1 -
94201-20150 PIN, SPLIT 2X15 MM ........................................................... 1 -
95701-06035-00 BOLT, FLANGE 6X35 ........................................................... 1 -
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
62
F - 10
REAR BRAKE PANEL
*PANEL COMP., RR. BRAKE................. 0.5
* SHOE COMP., BRAKE......................... 0.4
(ONE OR ALL)
* ARM, RR. BRAKE ................................ 0.1
1
5
10
15
9
12
14
13
11
6
2
3
7
7
8
4
3
FR
No. SELF
DRUM DISC

43155-KRY-970 CLAMPER, RR. BRAKE HOSE.............................................. - 2
43310-KVN-970 HOSE COMP, RR. BRAKE..................................................... - 1
43503-MEE-006 CONNECTOR......................................................................... - 1
43504-MB2-006 BOOT COMP., ........................................................................ - 1
43510-KRY-971 SUB ASSY., REAR M/C.......................................................... - 1
43511-KW7-881 OIL CUP COMP...................................................................... - 1
43512-KVN-971 HOSE COMP., REAR M/C...................................................... - 1
43514-KS6-701 CLAMP, M/C OIL HOSE ......................................................... - 2
43520-MJ6-315 PISTON SET. M/C .................................................................. - 1
43530-MV9-006 PUSH ROD COMP., ............................................................... - 1
45513-GW0-911 CAP MASTER CYLINDER ..................................................... - 1
45520-GW0-911 DIAPHRAGM.......................................................................... - 1
45521-GW0-911 PLATE, DIAPHRAGM............................................................. - 1
46182-MEL-D21 CIRCLIP ................................................................................. - 1
46504-KV6-702 JOINT BRK., ROD.................................................................. - 1
90103-MCS-G00 BOLT, FLANGE SH. 6X12 ...................................................... - 2
90145-MS9-610 OIL BOLT, 10X22.................................................................... - 2
90545-300-000 WASHER, OIL BOLT .............................................................. - 4
91212-422-006 O-RING 14- 8X2.4 .................................................................. - 1
93600-04045-1G SCREW FLAT 4X45 ............................................................... - 2
RF
.
F - 10A
* REAR BRAKE MASTER CYL................... 0.1
* DIAPHRAGM. ......................................
* HOSE COMP., REAR BRAKE. ................. 0.4
* CYL. SUB ASSY., REAR BRAKE MASTER.
* CYLINDER SET, MASTER ................... .
63
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
REAR BRAKE MASTER CYL.
23
2
16
16
17
17
18
18
18
26
27
1
4
6
7
8
8
9
10
11
12
13
14
15
19
21
20
20
22
1
3
5
25
18
24
27
No. SELF
DRUM DISC

93893-04012-17L SCREW WASH, 4X12 ................................................. - 1
94002-08000-0S NUT, HEX 8MM............................................................ - 1
94201-20150 PIN. SPLIT, 2.0X15...................................................... - 1
94305-20102 PIN, SPRING 2X10...................................................... - 1
95015-54000 PIN D, JOINT............................................................... - 1
95701-06012-08 BOLT, FLANGE-6X12 .................................................. - 1
95701-06022-08 BOLT, FLANGE 6X22 .................................................. - 2
RF
.
F - 10A
64
21
22
23
24
25
26
27
REAR BRAKE MASTER CYL.
23
2
16
16
17
17
18
18
18
26
27
1
4
6
7
8
8
9
10
11
12
13
14
15
19
21
20
20
22
1
3
5
25
18
24
27
* REAR BRAKE MASTER CYL................... 0.1
* DIAPHRAGM. ......................................
* HOSE COMP., REAR BRAKE. ................. 0.4
* CYL. SUB ASSY., REAR BRAKE MASTER.
* CYLINDER SET, MASTER ................... .
No. SELF
DRUM DISC

F - 10B
CALIPER ASSY. REAR
* PAD SET, REAR. ....................................... 0.2
* BRACKET, RIGHT
* PISTON ............................................... 0.5
(ADD 0.1 FOR EACH)
* CALIPER ASSY., R. FR ........................ 0.4
65
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
4
5
19
20
20
No. SELF
DRUM DISC
6
12
10
9
15
13 14
17
18
16
8
11
7
3
06435-KRY-971 PAD SET, RR................................................................ - 1
06451-MA7-405 SEAL SET, PISTON...................................................... - 1
43107-MA7-006 PISTON ........................................................................ - 1
43114-KRY-971 SHIM B ......................................................................... - 1
43115-KVN-971 HOLDER REAR CALIPPER......................................... - 1
43150-KRY-971 CALIPER SUB ASSY., REAR...................................... - 1
43190-KRY-971 BRKT SUB ASSY., REAR............................................. - 1
43215-KGH-901 PIN,HANGER ............................................................... - 2
43352-568-003L SCREW BLEEDER ...................................................... - 1
43353-461-771L CAP BLEEDER ............................................................ - 1
45108-ML7-922 SPRING,PAD................................................................ - 1
45111-MAJ-G41 STOPPER RING .......................................................... - 1
45131-GZ0-006L PIN, BOLT .................................................................... - 1
45132-166-016L BUSH, BOOT PIN ........................................................ - 1
45133-MA3-006L BOOT, 'B'...................................................................... - 1
45203-MCC-006 PLUG,PIN..................................................................... - 1
45216-166-006L WASHER, WAVE.......................................................... - 1
45216-KPP-861 TORQUE NUT.............................................................. - 1
90127-KRY-970 BOLT, TORQUE LINK................................................... - 1
90155-KY4-900 BOLT FLANGE 8X25.................................................... - 1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
66
41201-KVE-900 SPROCKET, FINAL DRIVEN 43T ........................................ 1 -
41201-KVN-970 SPROCKET, FINAL DRIVEN 43T ........................................ - 1
41241-KSP-900 DAMPER, RR. WHEEL ........................................................ 4 4
42301-KVE-900 AXLE, REAR WHEEL........................................................... 1 1
42303-KRY-931 SLEEVE, REAR WHEEL...................................................... 1 1
42311-KVE-900 COLLAR, RR. WHEEL SIDE ................................................ 1 1
42601-AAR-H71 WHEEL REAR ..................................................................... - 1
42601-AAK-H81 WHEEL, COMP. REAR ........................................................ 1 -
42611-KRY-930 FLANGE, FINAL DRIVEN..................................................... 1 -
42611-KVN-970 FLANGE, FINAL DRIVEN..................................................... - 1
42620-KSP-900 COLLAR, RR. AXLE DISTANCE .......................................... 1 1
42711-KRY-971 TYRE, RR............................................................................. 1 1
42753-KWF-901 RIM, VALVE ......................................................................... 1 1
43251-KVN-971 DISC, REAR BRAKE............................................................ - 1
90105-KL8-741 BOLT DISC 8X24.................................................................. 4 4
90304-KCS-920 NUT, U 10 MM ...................................................................... 4 4
90305-KVN-900 NUT, FLG. PT. 14 MM........................................................... 1 1
90559-KVN-900 WASHER, 'L' RR. AXLE ....................................................... 1 -
90559-KRY-970 WASHER, 'L' RR. AXLE ....................................................... - 1
90560-KVN-970 WASHER, 'R' RR AXLE........................................................ 1 1
* AXLE, RR. WHEEL .............................. 0.3
* DAMPER SET, WHEEL .......................
* BEARING, RADIAL BALL, 6302 (U) .... 0.5
(ADD 0.1 FOR EACH)
* COLLAR, RR. AXLE DISTANCE..........
* SLEEVE, RR. AXLE .............................
* FLANGE FINAL DRIVEN ..................... 0.8
* SPROCKET, FINAL DRIVEN (43T)..... 0.7
* ................. 0.9
* TUBE SET, TUFF UP...........................
TYRE RR. (100/90-18, 56P)
No. SELF
DRUM DISC
F - 11
REAR WHEEL
11
5
9-10
24
1-2
16
4
25
6
21
27
3
3
3
3
22
23
FR.
18-1912
17 26
2015
15
15
15
14
137
8

91253-KSP-901 DUST SEAL, 30X47X8......................................................... 1 1
91257-230-003 DUST SEAL, 30X47X8......................................................... - 1
91352-KSP-900 O-RING 51X22 ..................................................................... 1 1
92915-10025-0E BOLT STUDII 10X25 ............................................................ 4 4
95020-15100 NUT, E STEM ....................................................................... 1 1
96140-63020-10 BEARING, BALL RADIAL 6302 (U)...................................... 2 2
96150-60050-10 BEARING, BALL RADIAL 6005............................................ 1 1
21
22
23
24
25
26
27
67
* AXLE, RR. WHEEL .............................. 0.3
* DAMPER SET, WHEEL .......................
* BEARING, RADIAL BALL, 6302 (U) .... 0.5
(ADD 0.1 FOR EACH)
* COLLAR, RR. AXLE DISTANCE..........
* SLEEVE, RR. AXLE .............................
* FLANGE FINAL DRIVEN ..................... 0.8
* SPROCKET, FINAL DRIVEN (43T)..... 0.7
* ................. 0.9
* TUBE SET, TUFF UP...........................
TYRE RR. (100/90-18, 56P)
No. SELF
DRUM DISC
F - 11
REAR WHEEL
11
5
9-10
24
1-2
16
4
25
6
21
27
3
3
3
3
22
23
FR.
18-1912
17 26
2015
15
15
15
14
137
8

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