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Elumalai Polytechnic College
   Topic: Gasoline Direct Injection

                          ANANDA BABU P
                          SEENU VASAN M


Department of Automobile Engineering
G
D
I
Engine
Technolog
y



Gasoline Direct Injection
Contents
 Introduction
 Timeline of Fuel supply system
 Main Component of Gdi
 Electronic Fuel Injector
 Multipoint Fuel Injector
 Gasoline Direct Injector
 Working and Burning Mode
 Achievements
 Conculsion
INTRODUCTION
 At a time of even greater demand on automotive
    manufactures to further improve,
    ◦ fuel efficiency ,
    ◦ Performance and
    ◦ emission standards
 Gasoline direct injection (GDI) engine technology to
  improve Engine efficiency without making a major shift
  away from conventional IC technology
 But, for larger vehicles, port fuel injection was still not a
  100 % success. This was due to its large engine size, and
  improper combustions.
 So, the birth of the Gasoline Direct Injection (GDI) took
  place
Timeline of Fuel Supply System

 Carburetor     Port Injection   Direct Injection
                   (MPFI)             (GDI)
MAIN COMPONENTS OF GASOLINE
INJECTION
    1.   Engine Control Unit         4. Fuel Injector
    2.   Sensors
    3.   High pressure Fuel Pump
Engine Control Unit (ECU)
    ECU is a HEART of The Engine .
   Ecu is computer that controls all of the electronic Components on
   the engine.
   Working of Ecu
               •Control of fuel mixture
               •Control of ignition timing
               •Control of idle speed
               •Control of variable valve timing
               •Electronic valve control
Sensors
  In order to provide the correct amount of fuel for every operating
 condition, the ECU has to monitor a huge number of input sensors.


 •Acceleration pedal
 sensor
 •Airflow sensor
 •Hi pressure pump
 sensor
 •CrankAngle sensor
 •GDI
Injector




A fuel injector is nothing but an electronically controlled valve.

When the injector is energized, an electromagnet moves a plunger that
opens the valve, allowing the pressurized fuel to squirt out through a tiny
nozzle.

It is controlled by the ECU.
ELECTRONIC FUEL INJECTION

1.   Multipoint Fuel Injection   2.Gasonline Direct Injector
MULTI POINT FUEL INJECTION SYSTEM

   Have a separate fuel injector for each cylinder .
   Have better cylinder to cylinder distribution.
   Eliminate the need to preheat the intake manifold
Gasoline Direct Injection
•GDI is a process where a mixture of fuel
and air is sent into the engine through a
highly pressurized.
•The injector is connected along with the
intake valve, exhaust valve and the spark
plug
•The injector, injects the mixture
according to the speed of the engine. The
intake valve is used for only air.
•More air means more combustion.
•Compression ratio is high as 12.5:1 at its
peak value,
Working GDI
                        Air flow Sensor

Acceleration
               ECU                        SP
   Pedal

                     HI Pressure Fuel
                                          GDI
                          pump




                                            IC Engine
GDI Burning mode
1. Ultra-lean burn mode: At lower
speeds, the mixture is injected at the end of
the compression stroke for lowest heat
losses. This is when the compression ratio
in the cylinders is maximum

2. Stochiometric mode: This is the
conventional method of injection during the
intake stroke for optimum combustion and
minimum waste gases during moderate city
driving conditions.

3. Full Power mode: Fuel is injected in the
intake stroke at a higher .This is done at
high speeds or high load conditions like
climbing a hill.
Requirement of GDI Engine


 The Upright Straight Intake Port.
 The Curved-top Piston.
 The High Pressure Fuel Pump.
 The High Pressure Swirl Injector.
ACHIEVEMENTS
•    Vehicle Acceleration    Engine Performance




     GDI




    MPFI



           0   5   10   15
Vehicle Fuel Consumption
   Fuel Consumption During Idling
Emission Control
CONCLUSION

Provides improved torque 5-10%
Up to 5% more power
Reduction of CO2 production by nearly
20 percent.
Fulfills future emissions requirements.
97% NOx reduction is achieved.
Improve the brake specific fuel
consumption.
Reduced fuel consumption 15-20%
Thank you

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Gasoline direct Injection

  • 1. Elumalai Polytechnic College Topic: Gasoline Direct Injection ANANDA BABU P SEENU VASAN M Department of Automobile Engineering
  • 3. Contents  Introduction  Timeline of Fuel supply system  Main Component of Gdi  Electronic Fuel Injector  Multipoint Fuel Injector  Gasoline Direct Injector  Working and Burning Mode  Achievements  Conculsion
  • 4. INTRODUCTION  At a time of even greater demand on automotive manufactures to further improve, ◦ fuel efficiency , ◦ Performance and ◦ emission standards  Gasoline direct injection (GDI) engine technology to improve Engine efficiency without making a major shift away from conventional IC technology  But, for larger vehicles, port fuel injection was still not a 100 % success. This was due to its large engine size, and improper combustions.  So, the birth of the Gasoline Direct Injection (GDI) took place
  • 5. Timeline of Fuel Supply System Carburetor Port Injection Direct Injection (MPFI) (GDI)
  • 6. MAIN COMPONENTS OF GASOLINE INJECTION 1. Engine Control Unit 4. Fuel Injector 2. Sensors 3. High pressure Fuel Pump Engine Control Unit (ECU)  ECU is a HEART of The Engine . Ecu is computer that controls all of the electronic Components on the engine. Working of Ecu •Control of fuel mixture •Control of ignition timing •Control of idle speed •Control of variable valve timing •Electronic valve control
  • 7. Sensors  In order to provide the correct amount of fuel for every operating condition, the ECU has to monitor a huge number of input sensors. •Acceleration pedal sensor •Airflow sensor •Hi pressure pump sensor •CrankAngle sensor •GDI
  • 8. Injector A fuel injector is nothing but an electronically controlled valve. When the injector is energized, an electromagnet moves a plunger that opens the valve, allowing the pressurized fuel to squirt out through a tiny nozzle. It is controlled by the ECU.
  • 9. ELECTRONIC FUEL INJECTION 1. Multipoint Fuel Injection 2.Gasonline Direct Injector
  • 10. MULTI POINT FUEL INJECTION SYSTEM  Have a separate fuel injector for each cylinder .  Have better cylinder to cylinder distribution.  Eliminate the need to preheat the intake manifold
  • 11. Gasoline Direct Injection •GDI is a process where a mixture of fuel and air is sent into the engine through a highly pressurized. •The injector is connected along with the intake valve, exhaust valve and the spark plug •The injector, injects the mixture according to the speed of the engine. The intake valve is used for only air. •More air means more combustion. •Compression ratio is high as 12.5:1 at its peak value,
  • 12. Working GDI Air flow Sensor Acceleration ECU SP Pedal HI Pressure Fuel GDI pump IC Engine
  • 13. GDI Burning mode 1. Ultra-lean burn mode: At lower speeds, the mixture is injected at the end of the compression stroke for lowest heat losses. This is when the compression ratio in the cylinders is maximum 2. Stochiometric mode: This is the conventional method of injection during the intake stroke for optimum combustion and minimum waste gases during moderate city driving conditions. 3. Full Power mode: Fuel is injected in the intake stroke at a higher .This is done at high speeds or high load conditions like climbing a hill.
  • 14. Requirement of GDI Engine  The Upright Straight Intake Port.  The Curved-top Piston.  The High Pressure Fuel Pump.  The High Pressure Swirl Injector.
  • 15. ACHIEVEMENTS • Vehicle Acceleration Engine Performance GDI MPFI 0 5 10 15
  • 16. Vehicle Fuel Consumption  Fuel Consumption During Idling
  • 18. CONCLUSION Provides improved torque 5-10% Up to 5% more power Reduction of CO2 production by nearly 20 percent. Fulfills future emissions requirements. 97% NOx reduction is achieved. Improve the brake specific fuel consumption. Reduced fuel consumption 15-20%