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CHAPTER - 1

              INTRODUCTION



    Employee’s health safety and welfare at work
are protected by law Employer has a duty to
protect employees and keep informed about health
and safety employees have a responsibility to look
after yourself and others. If there is a problem,
discuss it with employer or safety representative if
there is one. This leaflet is a brief guide to health
and safety law. It does not describe the law in
detail, but it does list the key points. Employer
has a duty under the law to ensure so far as is
reasonably practicable employee’s health, safety
and welfare at work. Employer must consult with
employer or employees safety representative on
matters relating to your health and safety at work.
Including any change which may substantially
affect employee’s health and safety at work, eg. in
procedures equipment or ways of working the
employer’s arrangements for getting competent
people to help employee’s safety health and safety
laws.     The information employees have to be
given on the likely risks and dangers arising from
your work measures to reduce or get rid of these
risks and what employee should do if employees
have to deal with a risk or danger. The planning
of health and safety and the health and safety
consequences of introducing new technology. In
general      employer’s     duties   include     making
employees workplace safe and without risks to
health ensuring plant and machinery are safe and
that safe systems of work are set and followed
ensuring articles and substances are moved, stored
and used safety providing adequate welfare
facilities     giving      employees      information,
instruction, training and supervision necessary for
employees      health     and   safety   in    particular
employer must assess the risks to employees
health   and       safety    makes       arrangement   for
implementing the health and safety measures
identified as being necessary by the assessment. If
there are five or more employees record the
significant findings of the risk assessment and the
arrangements for health and safety measures. If
there are five or more employees draw up a health
and safety policy statement including the health
and safety organization and arrangements in force
and bring it to your attention appoint someone
competent to assist with health and safety
responsibilities      and      consult     employee     or
employees      safety       representative    about    this
appointment co-operate on health and safety with
other employers sharing the same workplace set-
up emergency procedures provide adequate first
aid facilities make sure that the workplace
satisfies health, safety and welfare requirements
eg. for ventilation, temperature, lighting and
sanitary, washing and rest facilities make sure that
work equipment is suitable for its intended use so
far as health and safety is concerned, and that it is
properly   maintained     and   used    prevent   or
adequately control exposure to substances which
may damage your health take precautions against
danger from flammable or explosive hazards
electrical equipment noise and radiator avoid
hazarders manual handling operations and where
they cannot be avoided reduce the risk of injury
provide health surveillance as appropriate provide
free and protective clothing or equipment where
risks are not adequately controlled by other means
ensure that appropriate safety signs are provided
and maintained report certain injuries, diseases
and dangerous occurrences to the appropriate
health and safety enforcing authority. [see box
below for who this is]. So this study entitled as a
study on Health & Safety measure with reference
to tanfac(pvt) ltd cuddalore.
CHAPTER - 3

            REVIEW OF LITERATURE

Health and Safety:
INTRODUCTION:
Health is a state of complete physical, mental and
social well being and not merely the absence of
disease. It is the out come of the interaction between
the individual and his environment. He is healthy
who is well adjusted.


   Health Meaning:
The term ‘health’ is a positive and dynamic concept.
In common parlance health implies absence of
disease.    However, that industrial health implies
much more than more absence of disease is clear
from Health.


   Definition [Health]:
The worker who is healthy is always cheerful
confident working and strength well being in any
time that is called health.


   Safety Meaning:
Before discussing other issues relating to safety, it is
useful to understand the nature of safety. Safety, in
simple terms, means freedom from the occurrence of
risk of injury or loss. Industrial safety or employee
safety refers to the protection of workers from the
danger of industrial accidents. An accident, then is
an unplanned and un-controlled event in which an
action or reaction of an object a substance, a person,
or a radiation result in personal injury.


   Definition [Safety]:
Safety means prevention to danger or risk injury or
loss.     Industrial safety or employee safety to
protection of workers from the danger of Industrial
accidents.
Working conditions affecting health:
1. Cleanliness:
Hygiene is essential of health dirt should be removed
daily from the workplace, furniture, staircases etc.
properly cleaned and his infected spittoons must be
provided at convenient places.


2. Lighting:
Adequate and proper lighting is essential for higher
efficiency and good quality of work. Poor lighting on
the other hand causes eye strain mental fatigue,
accidents and spoilage of materials.


3. Temperature and Ventilation:
 Flow of fresh air with right temperature and
humidity is necessary for protection of health in hat
and humid climate employees feel tired and sleepy
ventilation fans coolers, heaters, air conditioners help
to maintain right temperature and humidity.
4. Freedom from Noise:
Too much noise inside and outside the work place
causes disturbance.    It does not allow workers to
concentrate on the work and their efficiency declines.


5. Working space and Seating arrangements:
Adequate space should be provided for free
movement of persons machines etc. over crowding
should be avoided as it spoils health and efficiency.


OCCUPATIONAL HAZARDS AND DISEASES:


1. Chemical substances:
Carbon di oxide, sulphuric acid, limes and alkalise
cause injury when they are absorbed through skin and
inhaling.




2. Biological Hazards:
Bacteria,    fungi,   viruses,   insects     malnutrition
excessive drinking and job stress affect employer
health.


3. Environmental records :
      These include radiation, noise, vibrations shocks
etc. X-rays are radio active exposure may cause eye
train genetic disorders and cancer.


4.Atmospheric conditions :-
      Ventilation     improper        lighting   extrane
temperature etc., effect health and efficiency of
employees.
      Under the factories act 1948. hazardous process
to defined as “any process or activity in relation to
are industry specified in the first schedule. Where
unless special care taken raw material used there in or
the intermediate are finished products.


   Protection against health hazards :-
The types of measure can be taken to protect
employee health against occupational hazards.
  1. Preventive measures
  2. Curative measures


The former category includes
  a)   Pre-employment      and     periodic   medical
       examination.
  b)Removal of health hazards to the maximum
       possible extent.
  c) Check over women and alter workers exposed to
       especial risks.
  d)Training of first aid staff.
  e) Education workers in health and hygiene etc...




       The curative measures consist of treatment for
the effect workers. Use of less toxic materials,
providing protecting devices, controlling dust, fumes
gases etc.. are some of the convenient and
inexpensive measures that can be taken by the
employers to prevent health hazards to employees.
   Statutory provisions concerning health:
      The factories act 1948 says down the following
provisions concerning employees health.


1. Cleanliness :-
a) Every factory shall be kept clean and free from
effluvia arising from any drain.
b) Privy are other nuisance. The flavour of every
     work room shall be cleaned at least once in every
     week by washing.
c) Where a flavour is likely to become wet increase
     of any manufacturing process to such an extent as
     is capable of being drained effective means of
     drainage shall be provided.
d) Walls partitions ceiling doors, windows etc... shall
     be painted varnished, white colour washed in the
     prescribed manner.
2. Disposal of waste and Effluents:-
     Effective arrangement shall be made in every
factory for the treatment of wastes and effluents due
to manufacturing process carried on there in, so as to
render them innocueres and for their disposal.


3. Ventilation and Temperature :-
a.   The every factory for securing and maintaining
     in every work room the circulation of fresh air
     and such a temperature as will secure to workers
     there in reasonable conditions of comfort and
     prevent injury to health.
b) The process which provides high temperature
     shall be separated from the work room by
     insulating the hot parts or by alter effective
     means.


4. Artificial Humidification :-
In any factory in which the humidity of the air is
     artificially increased, the water use for the
     purpose shall be taken from a public supply are
     other source of drinking water or shall be
     effectively purified before it is so used.


5. Over Crowding :-
     There shall be in every work room of a factory at
least 9.9 cubic metres [for the factories existing
before this act] and 14.2 cubic metres [for factories
built after this act] of space for every worker. In
calculating such space, no account shall be taken of
any space which is more than 4.2 metres above the
level of the room’s floor.


6. Lighting :-
a)   In every part of the factory where workers are
     working are passing there shall be provided and
     maintained sufficient and suitable lighting
     material are artificial or bath.
b) All glazed windows and sky lights used for
     lighting shall be kept clean and free from
     obstructions.


7. Drinking :-
a)   In every factory effective arrangement shall be
     made so provided and maintain at suitable points
     conveniently situated for all workers.
b) All such points shall be marked “drinking water”
     in a language understand by a majority of
     workers employed in the factory.




8. Latrines and urinals :-
a)   In   every       factory   :-   Sufficient   latrine
     accommodation of prescribed type shall be
     provided conveniently situated and accessible to
     workers at the time while they are at the factory.
b) In every factory where in more than two hundred
     and fifty workers are ordinarily employed. All
     latrine accommodation shall be of prescribed
     sanitary types
9. Spittoons :-
a)   In every factory there shall be provided a
     sufficient number of spittoons at convenient
     places and they shall be maintains in a clean and
     hygienic condition.
b) No person shall spit within the premises of a
     factory except in the spittoon provided for the
     purpose.

Types of Accidents
     Accidents are of different types. They may be
classified as major and minor ones, depending upon
the severity of the injury. An accident which ends in a
death, or which results in a prolonged disability to the
injured is a major one. A scratch or a cut which does
not seriously disable him/her is a minor accident.

    An accident may be internal or external. If a
worker falls, or an object falls on him/her, it is
possible he or she may show no external signs of
injury, but he or she may have fractured a bone or
strained a muscle or nerve --- which is an internal
injury. A worker may be disabled by an injury for an
hour, half a day, a day, a week, a month, or a few
months. If he or she recovers from such a disability,
his or her disability is temporary, If the injury is such
that he or she will never recover fully, his or her
disability is permanent.
Accidents




          Internal                                  External




          Major                                       Minor




           Fatal                                     Disability




           Temporary                               Permanent




Partial                Total               Total                  Partial




    Need for Safety
Eliminate the causes for accidents and industrial
safety is ensured.
Why safety?
         An accident-free plant enjoys certain benefits.
Major ones are substantial
    1.   Savings in costs
    2.   Increased productivity
    3.   And moral and legal grounds.




   Cost Saving :
         Two types of costs are incurred by the
management when an accident occurs. There are the
direct costs, in the form of compensation payable to
the dependents of the victim if the accident is fatal,
and medical expenses incurred in treating the patient
if the accident is non-fatal, the management,
however, is not liable to meet the direct costs if the
victim is insured under the ESI scheme. When the
victim is uninsured, compensation and medical
expenses are the responsibility of the management.
There is the cost of risk management, which the
management must bear.


    More serious than the direct costs are the indirect
or hidden costs which the management cannot avoid.
In fact, the indirect costs are three to four times
higher than the direct costs. Hidden costs include loss
on account of down-time of operators, slowed-up
production rate of other workers, materials spoiled
and labour for cleaning, and damages to equipment.


    When an injured worker returns (if he/she is
lucky to do so), he/she may operate at less than
his/her normal efficiency for sometime. Co-workers,
too, may become emotionally upset for some time
and consequently turnout fewer and inferior goods.
Finally, customers may be lost because of the non-
execution of orders on time.
      A safety plant, by avoiding accidents, eliminates
these direct and indirect costs.
   Increased productivity :
Safety plants are efficient plants. To a large extent,
safety promotes productivity, employees in safe
plants can be devote more time to improving the
quality and quantity of their output and spend less
time worrying about their safety and well-being.




   Moral :
Safety is important on humane grounds too.
Managers      must   undertake     accident   prevention
measures to minimise the pain and suffering the
injured worker and his/her family are often exposed
to as a result of the accident. An employee is a
worker in the factory and the bread-winner for his/her
family. The happiness of his/her family depends upon
the health and well-being of the worker. It is no secret
that the dependents of a worker look forward to
his/her reaching home safe everyday. Imagine their
agony when they receive the news that the fingers,
legs, eyes, hands or the life itself of their bread-
winner has been in jeopardy. True, a fatal or non-fatal
injury entitles his/her dependents or him to monetary
a compensation, as per the workmen’s compensation
act, 1923. But is monetary compensation a substitute
for the person?


   Legal :
There are legal reasons too for undertaking safety
measures. There are laws covering occupational
health and safety, and penalties for non-compliance
have become quite serve. The responsibility extends
to the safety and health of the surrounding
community, too. The Supreme Court held:
An enterprise which is engaged in a hazardous or
inherently dangerous industry which poses a potential
threat to the health and safety of the persons working
in the factory and industry in the surrounding areas,
owes an absolute and non-delegable duty to the
community to ensure that no harm result to anyone on
account of the hazardous or inherently dangerous
nature. This implies unlimited liability.
    The civil law established the extent of damages
or compensation. Under the criminal law, sentences
are prescribed under the pollution control laws. There
is no legal ceiling on the extent of liability.


    Finally, financial losses which accompany
accidents can be avoided if the plant is accident free.
Financial losses can be considerable as revealed in
table.


Safety programme
Safety programme deals with the prevention of
accidents and with minimising the resulting loss and
damage to persons and property. Five basic principles
must      govern     the      safety   programme        of   an
organisation. The five principles are:
  1.   Industrial accidents result from a multiplicity of
       factors. But these have to be traced to their root
       causes,    which       are   usually   faults    in   the
       management system arising from poor leadership
       from the top, inadequate supervision, insufficient
       attention to the design of safety into the system,
       an unsystematic approach to the identification,
       analysis and elimination of hazards, and poor
       training facilities.
  2. The      most     important       function    of    safety
       programmes is to identify potential hazards,
       provide effective safety facilities and equipment
       and to take prompt remedial action. This is
       possible only if there are:
Comprehensive and effective systems for
         reporting all accidents causing damage or
         injury;
       Adequate accident records and statistics;
       Systematic procedures for carrying out
         safety      checks,      inspections       and
         investigations;
       Methods of ensuring that safety equipment
         is maintained and used; and
       Proper means available for persuading
         managers, supervisors and workers to pay
         more attention to safety matters.
3.   The safety policies of the organisation should be
     determined by the top management and it must
     be continuously involved in monitoring safety
     performance and in ensuring that corrective
     action is taken when necessary.
4. The management and the supervision must be
     made fully accountable for safety performance in
     the working areas they control.
5. All employees should be given thorough training
    in safe methods of work and they should receive
    continuing     education      and    guidance    on
    eliminating safety hazards and prevention of
    accidents.


A safety programme generally contains six elements,
namely
  1. Making strategic choices.
  2. Development of policies, procedures and training
    systems.
  3. Organisation for safety.
  4. Analysis of the caused and occurrence of
    accidents.
  5. Implementation of the programme.
  6. Evaluation   of    the     effectiveness   of   the
    programme.


Strategic Choices
The first step in a safety programme is for
managements to make decisions regarding safety of
their workers. Many of the decisions made are based
on strategic choices available to the organisation.
Some of these strategic choices are;


  1.   Managers must determine the level of protection
       the organisation will provide for employees.
       Some companies, for financial or liability
       reasons, prefer a minimum level of protection,
       while other organisations choose a maximum
       level of protection, while other organisations
       choose a maximum level of protection.
  2.   Managers    can    decide   whether     a   safety
       programme will be formal or informal. Formal
       programmers will have return regulations and are
       carefully monitored. Informal regulations are
       enforced through peer pressure or good training.
  3. Managers can also be proactive or reactive in
       developing procedures or plans with respect to
employee safety.     Proactive managers seek to
       improve the safety of employees prior to a need
       to do so, while reactive managers fix safety
       problems after they occur.
  4.   Managers can decide to use the safety of workers
       as a marketing tool for the organisation. This
       type of strategy would involve publicising what
       the company has done to promote safety and how
       safe the plant is to work with.


The four strategic choices listed above will also apply
to issues relating to health of workers.


Safety Policy
       The second step in evolving a safety programme
is to have a safety policy. A policy specifies the
company’s goals and designates the responsibilities
and authority for their achievement. It may also
provide caveats and sanctions for failing to fulfil
them. There are differences in the form and content
of corporate policies. Their style, however, is not as
important as the clarity with which they identify
functional responsibilities and authority.


       Specifically, a safety policy must contain a
declaration of the organisation’s intent and the means
by which the intent is to be realised. As a part of the
intent,    the   statement   should   emphasise     four
fundamental points4 (i) the safety of employees and
the public is of paramount importance; (ii) safety will
take precedence over expediency; (iii) every effort
will be made to involve all managers, supervisors and
employees in the development and implementation of
safety procedures; and (iv) safety legislation will be
complied with, in the spirit as well as the letter of the
law.


The means to realise the intent part of a policy refers
to the organisation for safety.
Organisation for safety
    The third step in evolving a safety programme is
to constitute an organisation for safety. Companies
constitute safety committees which are, composed of
employees from across the organisation. Typically,
safety committees serve in advisory capacities and
are responsible for such tasks as reviewing safety
procedures, making recommendations for eliminating
specific safety and health hazards, investigating
accidents, fielding safety related complaints from
employees and monitoring statutory compliance.


    Most companies employ safety specialists to
design and handle the day-to day activities of the
safety programme. Responsibility of employee safety
devolves upon the HR department whose task is to
co-ordinate the activities of all those concerned with
safety.
    The top management cannot absolve itself of the
responsibility of ensuring employee safety. In fact,
the managing director of the company is held
responsible for an accident and is punished with fine,
imprisonment or both.


      Risk management is becoming very common
these days. A typical modern corporation carries a
portfolio of risks. They include risks associated with
industrial   safety,   process     technology,     hazard
insurance, materials management and environment
degradation. The simplest way of safeguarding
oneself is insurance. But insurance to cover all risks
may not be available or will be expensive, if
available. Industrial risk management is the answer to
the     problem.       The       job    of       risk
management is to assess all risks for frequency,
probability and severity, and to take necessary steps
to avoid or reduce the impact of potential losses,
besides monitoring the results.
The trend nowadays is to constitute a separate
department for risk management. Essar, for example,
has a 22-member department which is called the
department of environment, risk and insurance
management.     The     team   comprises   experts   in
insurance    and      risk   management,    chemicals,
electronics, mechanical and electrical engineering,
and environmental science.




    Consortium approach is spreading to safety, too.
In Mumbai, a handful of companies have taken the
initiative in setting up a mutual aid programme. They
have written a ready reckoner called the Mutual Aid
Response Group (MARG). In the even of a hazard,
expertise is pooled in by the companies to ward off or
control the hazard.


Extent and Remedies for Accidents
Causes for accidents are many and various.
Broadly speaking, these causes may be classified into
two groups
1. Human failure and
2. Machine failure
Human failure leads to an accident when the
employee ignores safety precautions and commits an
unsafe act. Majority of accidents occur because of
human failure. Machine failure refers to faulty
mechanical       or   physical   conditions    leading   to
accidents.


They are:
  1.   Lack of adequate inspection adds to the problem
       of industrial accidents. We have the factories act,
       the boiler act, the Indian explosives act, the
       Indian electricity act, the pesticides act, the water
       (Prevention and control of pollution) act, the air
       (Prevention and control of pollution) act, and the
       environment protection act. All these contain
elaborate provisions to ensure employee and
      public safety, and also punishment for non-
      compliance. Things usually go wrong in the
      implementation of the laws.
      Here comes the need for stringent inspection
      which is not forthcoming. Partly, the problem
      lies with the inadequate strength of inspectors.




        CAUSES OF INDUSTRIAL ACCIDENTS


                               Unsafe Mechanical or
    Unsafe Acts of Persons
                                Physical Conditions
1 Operating without           1 Inadequately
. clearance, failure to       . guarded, guards of
  heed warning.                  improper height,
                                 strength, mesh, etc.
2    Operating or working     2 Unguarded, absence
.    at an unsafe speed.      . of required guards.
3    Making safety devices    3 Defective, rough,
.    inoperative.             . sharp, slippery,
decayed, cracked,
                              etc.
4 Using unsafe              4 Unsafely designed
. equipment, or using       . machines, tools, etc.
  equipment unsafely.
5 Unsafe loading,            5 Unsafely arranged,
. placing, mixing,           . poor housekeeping,
  combining, etc.              congestion, blocked
                               exits, etc.
6   Taking an unsafe         6 Inadequately lighted,
.   position or posture.     . sources of glare, etc.
7   Working on moving or 7 Inadequately
.   dangerous equipment. . ventilated, impure oil
                               source, etc.
8   Distracting, teasing,    8 Unsafely clothed, no
.   abusing, startling, etc. . goggles, glares or
                               masks, high heels,
                               etc.
9   Failure to use safe      9 Unsafe processes,
.   attire or personal       . mechanical,
    protective devices.        chemical, electrical,
                               nuclear, etc.

     Abrol of the delhi science forum observes that
     Indian plants are not designed with enough back-
     up safety systems. Others in the industry point to
     corruption in the factories’ inspectorate, the
government arm that is supposed to check on
     safety at the factory level. A manufacturer
     confesses that he bribed a boiler inspector with
     Rs 5000 after the inspector said that the boiler’s
     tube outlet for steam should have been stamped
     “boiler quality tested”. The newly set-up plant
     could not go on stream because the boiler had
     not been certified by the factories inspectorate.


     In the name of the nature of industry, workers are
crushed to death. Child labour in diamond cutting
industry is common. Workers are often locked from
outside to prevent them from smuggling out
diamonds. The latter custom killed 127 workers as
they stampeded against bolted doors when the
January quake struck polishing units in Ahmedabad.
Because of their arduous calling, most workers,
including children, end up with failed eyesight early
in life.
As companies globalise. And projects especially,
large ones involving greater complexities increase,
new risks emerge. Technological advancement has
brought in threats of obsolescence, which itself is a
big risk.


Accident Rates
    Accidents are described in terms of frequency,
severity and incidence. Organisations generally
maintain frequency, severity and incidence records.
            Mathematical formulae are used to calculate
accident rates. Thus ,for calculating the incidence
rate the formula is:


                                Number of recordable
injuries*1 million
            Incidence rate=                 Number of
employee exposure hours
Suppose an organisation had 10 recorded injuries
and 500 employees. To get the number of exposure
hours, it would multiply the number of employees by
40 hours and 50 work weeks, that is 500 *40*50=1
million. In this case, the incidence rate would be 10,
that is there were 10 recorded injuries for every 100
employees.
    The severity rate reflects the hours actually lost
due to injury. It recognises that not all injuries are
equal. As was mentioned earlier, injuries may be
fatal or non-fatal, total or partial, and permanent or
temporary. Specific hours may be charged against an
organisation for each category of injuries.       The
formula for calculating the severity rate is:


                        Total hours charged *1 million
              severity rate=    Number of employee
hours worked
Obviously, an organisation with the same number of
injuries as another but with more deaths would have
a higher severity rate. The problem with severity rate
is allotting hours for each injury. Allotment, at the
most, can be arbitrary. Hence, severity rate is not
generally calculated.
    The frequency rate is similar to the incidence rate
except that it reflects the number of injuries per
million hours worked rather than per year:9

                                 Number of disabling
injuries*1 million
             Frequency rate=              Number of
employee hours worked


    The supervisor or the foreman is the key person
in industrial accident prevention. His/her application
of the art of supervision to the control of worker
performance is a factor which exerts the greatest
influence in successful accident prevention.
The humanitarian incentive for preventing
accidental injury is supplemented by a realisation of
two powerful economic factors, namely:
    (i) A safe establishment is efficient productively,
and an unsafe establishment is inefficient.
    (ii)    The direct employer costs of industrial
injuries for compensation claims               and for
medical treatment are but one-fourth of the total
which the               employer must bear.


Safety should be driven internally, not externally.
Do not count on common sense for safety
improvement.
Safety incentive programs should focus on processes
rather than outcomes.
Behaviour is dictated by activators and motivated by
consequences.
When people feel empowered, their safe behaviour
spreads to other situation.
These axioms give us an idea of various safety
measures to be implemented by the management.
However, we discuss here certain important safety
measures.    The measures are applicable to all
industrial establishments, irrespective of their size
and age.


Training in safety
Systematic training of industrial employees is
necessary if they are to do their jobs efficiently and
safely. This is an inescapable requirement, regardless
of how carefully employees are selected or how much
aptitude and experience they may have for the jobs to
which they are assigned. Training practices in the
industry will be found to vary widely with respect to
method, content, quality, quantity, and source of
instruction. The differences are influenced, strongly
by the size of the company, the types of jobs
performed, and the awareness of the management
regarding the importance of training.
Example: Electrical Safety Training:
    It is not enough if workers are trained on the
methods of avoiding accidents. They must be trained
on the ways of minimising damage, should an
accident occur.         For example, high-voltage line
repairs must be given thorough indoctrination in
correct work methods before they are permitted to
undertake more hazardous phases of their work.
Additionally,     the      employees       must     be   given
instructions    in      first-aid     procedures,    including
specialised     techniques      for     resuscitation,   using
prescribed methods that can be applied while the
victim is still at the top of a high-voltage line pole. A
similar problem might occur in a chemical plant.
Employees may be working with compounds that, if
accidentally released or spilled in large volumes,
would cause sever injury upon contact with the skin
or body tissues.” In such situations, a common safety
device is the installation of emergency showers that
provide a deluge of water to thoroughly flush the
dangerous compound off the skin of a victim.
Training for such workers requires, therefore, not
only what to do and what not to do in performing the
job properly, but also thorough instructions on the use
of special devices and procedures, in the event an
emergency occurs.
    Training may be given by the foreman or
supervisor responsible for the job.          However,
nowadays, the management is finding it worthwhile
to use specialists in training to supplement the work
of the supervisor, as in the case of job analysis and
injury prevention.      Training specialists do not
necessarily do the job for which the supervisor is
responsible. The function of the specialist is to set up
the procedure so that the training can be imparted by
qualified persons in the plant or; individual
departments.      The specialist will prepare the
instructional manuals and other details for conducting
the training programme, and supervise the activity.
      The National Organic Chemical Industries
(NOCIL) has unique training programmes on safety.
The    company     has     a    risk     management       team
comprising medical officers, nursing and pathological
staff and safety officers-all numbering 20.               The
team’s    agenda     includes          safety,   health    and
environment      protection.             NOCIL’s     training
programmes       consist       of      mandatory     training
programmes like mock safety drills (every week) and
evacuation drills (at least once in a year). In addition,
the company has organised a modular approach to
step up safety measure.
      There is the departmental module in which all
departments at the plant are in an integrated safety
programme. A regular duty system enables every
department to participate. This team is led by the
particular department head assisted by a fire marshall,
an operations expert, four engineers (mechanical,
electrical, inspection and instrumentation) and a
product transport specialist to take accountability of
in-transit cargo.


    The second module extends itself beyond the
plant.   NOCIL’s sales and marketing teams at
Mumbai, Kolkata, Delhi and Chennai have been
geared to take charge in the event of any perilous
occurrence.     About 50 sales persons have been
trained to respond to any mishap.
    At Burroughs Wellcome India seminars, training
programmes and workshops are a regular feature. In
fact, these programmes have yielded good results to
the company.


Physical and Mechanical Conditions:
Safety measures should be kept in mind while
planning a layout and constructing a building.
Workers must be provided with safe tools and
equipment to work with.      All machinery must be
fended, and mechanically and physically unsafe
conditions should be eliminated.
    No new machine should be installed without being
sufficiently guarded and fenced. The practice of supply
of safety accessories by the manufacturers on request at
an extra cost must be discontinued. Machines must be
designed, manufactured, priced, and supplied with
necessary built-in safety measures.    The safest way
would be to install machines – as in industrially
advanced countries – which would automatically stop
working as soon as the worker’s hand crosses the
danger zone.
    Protective equipment of good quality and proper
size, goggles, gloves, ear muffs, safety belts and
shoes, helmets, and so forth, should, be supplied to
workers, who must be educated to wear them while
on duty.
    Aisles and passages should be free to permit easy
movement of workers and materials. Proper storage
facilities should be provided for materials and work-
in-progress so as to prevent collision and stumbling,
and to facilitate escape in emergencies.
    There is a need for periodic inspection to ensure
safety of workers and machines. Defective tools and
equipment must be discarded. Safe electrical wiring
adds to the safety of a plant.
    In this context, it is useful to recollect the
provisions of the Factories Act, 1948 relating to
safety. Sections 21 to 41 of the Act deal with safety.
The safety provisions are absolute and obligatory and
the occupier of every factory is bound to follow them.




HEALTH
The well-being of the employee in an industrial
establishment is affected by accidents and by ill
health-physical
 as well as mental. In this section, we shall discuss
the need for healthy workers and health services to be
provided by the management to ensure the continuing
good health of their employees.
      We propose to examine employee health from
the following angles-physical health, mental health,
noise control, stress management, AIDS, alcoholism,
and drug abuse, and violence in work place.


i. Physical Health
III   health   of    employees    results   in   reduced
productivity, higher unsafe acts, and increased
absenteeism. A healthy worker, on the other hand,
produces results opposite to these. In other words,
healthy employees are more productive, more safety
conscious, and are more regular to work. The worker
who is healthy is always cheerful, confident looking,
and is an invaluable asset to the organisation.
    But the physical health of an employee can be
adversely affected by several causes as shown in the
below Table.


Health Hazards:
Health Hazards         Causes
Lung cancer            Coke oven emissions, asbestos,
                       active or passive cigarette
                       smoke
White lung disease Asbestos
Black lung disease     Coal dust
Brown lung disease Cotton dust
Leukaemia              Benzene, radiation
Cancer of other Asbestos, radiation, vinyl
organs                 chloride, coke oven emissions
Sterility/reproductive Radiation
problems
Deteriorating     eye- Chemical      fumes,     office
sight                  equipment
Hearing impairment High noise levels
A realisation of the advantages which flow from
a healthy workforce has impelled many managements
to provide health services to their employees, which
vary from the simple provision of first-aid equipment
to complete medical care.             Many progressive
organisations maintain well-equipped dispensaries
with full-time or part-time doctors and full-time
compounders/nurses. Unlike his/her counterpart of
yesteryears, who would take every precaution to
protect his horses against diseases but felt that the
health of the human worker was his own business, the
manager of today is fully aware of the advantages of
having a healthy workforce.
      The protection of the health of the workers is a
legal requirement too.       Sections 11 to 20 of the
Factories Act, 1948 deal with the health of workers.


   Health Services: A typical organisation renders the
    following health services to its employees. It may
    be stated that these services, at best, offer first-aid
treatment to the victims. For any major ailment,
employees are advised to go to ESI or authorised
clinics/nursing homes.
1. Pre-hiring medical check-up for all employees.
2. Periodical physical, check-up of all employees.
     Regular medical check-up of executive to detect
     early signs of tension, ulcers, diabetes and the
     like.
3. First-aid treatment following an accident training
     in first-aid to all employees.
4.   Treatment of minor complaints, such as cold,
     cough, fever and headaches.
5. Rehabilitation and job placement of seriously
     injured workers who have been cured but suffer
     from some disability.
6. Control of occupational health hazards.
7.   Provision of healthy sanitary facilities, such as
     supply of portable water, disposal of waste and
     effluents; provision of healthy food; elimination
of insects and rodents; provision of personal
        services; good housekeeping and the like.
  8. Special examination of eyes, teeth and ears,
        when needed.


  9. Co-operation with family physicians, local
        hospitals, clinics, as well as with specialists.
  10.Special care of employees working in painting,
        welding and foundry sections where the risk of
        their health is greater.
  11.Maternity and child welfare, including family
        planning.
  12.   Adequate ventilation, good lighting, tree planting
        and good residential quarters.


II. Mental Health
        In recent years, mental health of employees,
particularly that of executives, has engaged the
attention of employers. Three reasons may be given
for this development. First, mental breakdowns are
common in modern days because of pressures and
tensions. Second, mental disturbances of various
types result in reduced productivity and lower profits
for the organisation. Third, mental illness takes its
toll through alcoholism, high employee turnover, and
poor human relationships.


A mental health service is generally rendered in the
following ways:
1. Psychiatric counselling,
2. Co-operation and consultation with outside
psychiatrists and specialists.
3. Education of company personnel in the nature and
the importance of mental health.
4. Development and maintenance of an effective
human relations programme.
CHAPTER - 4


      RESEARCH METHODOLOGY


Introduction:
    Research methodology is way to systematically
solve the research problem in this study. The research
adopted various steps for collecting the data.


Sampling Plan:
    The sampling plan is having three parts (or)
division are as follows.
Sampling method
Sampling unit
Sample size


1. Sample method:-
    Simple random sampling was the sampling
techniques used for collecting the data.
2. Sample unit :-
    The sample unit selected for the study was the
employees. The employees of tanfac(pvt) ltd., in
cuddalore is being selected for this sample unit study.


3. Sample size:-
    25 employees were selected for the survey in the
various department of employees.




Method of data collection
    Data’s are collected through survey method by
using a structured questionnaire.
Source of data Collection:-
    The research has used both the primary data &
Secondary data.


Primary data :-
Data are being collected from the employees
directly from the work field for the first time by the
researcher is called primary data.


Secondary data :-
    The secondary data is collected from various
books, magazines and company records. It is also
used in this project.


Tools used:-
The main tool used for data analysis is percentage
analysis.


1. Percentage analysis:-
    The percentage method was extensively used for
finding various details as mentioned in the chapter
analysis and interpretation. It can be calculated as
follows.


            No of respondents favourable
                               X100
Total No. of respondents
CHAPTER – 5


    OBJECTIVES OF THE STUDY


   Primary Objectives

    1. To know the satisfactory level of employees

       and employer health & Safety.

    2. To study the employees awareness about the

       health and safety provisions.



   Secondary Objectives

     1. To study the effectiveness of the health and

       safety measures provides by the company

     2. To study the employees expectation towards

       various health and safety measures.
3. To find the satisfactory level of employees

     with regard to welfare provisions that binds

     the health and safety.

4. To know the medical availability in the

     company.

5.   To   know     the   ambulance      and        other

     emergency     facilities   available     in     the

     company.
CHAPTER – 6


       LIMITATIONS OF THE STUDY


i.      Hesitation on the part of the employee and

        employer to come out with their opinion

        regarding the present position.

ii. Some        of    the    employees     and   employer

        contacted were reluctant to another some

        questions

iii.    Tea employees and management staff are not

        willing to answer properly.

iv.     Sampling is done randomly.

v.      The    data    has     been      collected   using

        questionnaire which has the known problem of
respondent not sizing factual information an

many occasions.
CHAPTER - 7


   DATA ANALYSIS AND
    INTERPRETATION


           Table - 1


   AGE WISE CLASSIFICATION




      AGE    NO. OF
S.NO                PERCENTAG
     GROU RESPONDEN
  .                     E
        P     TS
     Betwee
  1  n 31-40   15       60
      years
     Betwee
  2  n 41-50    5       20
      years
     Above
  3     50      3       12
      years
  4  Betwee     2        8
     n 20-30
years
            TOTA
                        25             100
               L



INTERPRETATION:


    From the above table it is observed that 60%

of the respondents belong to 31-40 age group and

20% of the respondents belong to 40-50 age group

and 12% of the respondents belong to bath above

50 years.
FIGURE – 1


  AGE WISE CLASSIFICATION



        AGE WISE CLASSIFICATION



         8%
  12%                              Between 31-40 years
                                   Between 41-50 years
                                   Above 50 years
                                   Between 20-30 years
20%                          60%
Table - 2




    GENDER WISE CLASSIFICATION




               NO. OF
  S.N GENDE               PERCENTA
             RESPONDEN
  O.    R                    GE
                 TS
   1   Male      25         100
   2  Female      -          -
      TOTAL        25       100



INTERPRETATION:
From the above table it is inferred that the

100%                     of

respondents are male.
FIGURE – 2


             GENDER WISE CLASSIFICATION




                    GENER WISE CLASSIFICATION




                                 100%
             100%
             90%
              80%
              70%
                                                             Male
PERCENTAGE




              60%
                                                             Female
              50%
              40%                       0%
                                                    Female
              30%
              20%
              10%
                                             Male
               0%
                             1
                    GENDER
Table - 3




   MARITAL STATUS CLASSIFICATION



        MARIT      NO. OF
  S.N                      PERCENTA
          AL     RESPONDEN
  O.                          GE
        STATUS       TS
   1     Married     23        92
          Un-
   2                  2         8
         married
        TOTAL        25       100



INTERPRETATION:
From the above table it is inferred that the

92% of respondents says in married and 8% of

respondents says in un-married.
FIGURE – 3


                        MARITAL STATUS

                         CLASSIFICATION




                      MARITAL STATUS CLASSIFICATION




             100%                92%
              90%                                                  Married
              80%
PERCENTAGE




              70%                                                  Un-married
              60%
              50%
                                       8%
               40%
                                                      Un-married
               30%
               20%
               10%
                                            Married
                0%
                             1

                     MARITAL STATUS
Table – 4



    EDUCATIONAL QUALIFICATION



      EDUCATIO
                    NO. OF
  S.N    NAL                PERCENT
                   RESPONDE
  O. QUALIFICA                AGE
                      NTS
         TION
       Diploma /
   1                   14      56
       Graduate
   2 Below S.S.L.C      4      16
   3      P.G           4      16
   4     HSC            3      12
        TOTAL           25   100




INTERPRETATION:
From the above table it is inferred that 56% of

respondents were having diploma / graduation,

16% of respondents were below S.S.L.C and P.G

respectively remaining 12% of respondents were

H.S.C.
FIGURE – 4


             EDUCATIONAL QUALIFICATION




                         EDUCATIONAL QUALIFICATION

             60%   56%

             50%


             40%
PERCENTAGE




                                                     Diploma / Graduate
             30%
                                                     Below S.S.L.C
             20%          16%    16%                 P.G
                                         12%
             10%                                     HSC

             0%
                         QUALIFICATION
Table – 5


       YEARS OF EXPERIENCE



      YEARS OF    NO. OF
  S.N                    PERCENTA
      EXPERIEN RESPONDE
  O.                        GE
          CE       NTS
       Above 15
   1                11       44
         years
   2  11-15 years    8       32
   3   5-10 years    3       12
        Below 5
   4                 3       12
         years
        TOTAL       25      100



INTERPRETATION:
From the above table shows that 44% of

respondents are having above 15 years experience

and 32% of respondents are having 11-15 years

experience and 12% of respondents are having

between 5-10 years experience and 12% of

respondents   having   above   below   5   years

experience.
FIGURE – 5


                   YEARS OF EXPERIENCE




                              YEARS OF EXPERIENCE



                        12%
EXPERIENCE




                        12%                                        Below 5 years
                                                                   5-10 years
                                                                   11-15 years
                                           32%                     Above 15 years


                                                       44%




             0%   10%         20%    30%         40%         50%
                              PERCENTAGE
Table - 6



SAFETY BUDGET & SAFETY DEPARTMENT




          SAFETY
         BUDGET &
          SAFETY      NO. OF
  S.NO.                        PERCE
        DEPARTMENT RESPONDENTS
           BEING
         ARRANGED
    1       Yes         22         8
    2        No          3         1
          TOTAL           25        1




INTERPRETATION:
From the above table it is inferred that 88% of

respondents were having safety budget & safety

department and 12% of respondents exposed are

not have safety budget & safety department and in

our company.
FIGURE – 6




SAFETY BUDGET & SAFETY

        DEPARTMENT




 SAFETY BUDGET & SAFETY DEPARTMENT



         12%




                                Yes

                                No




                    88%
Table - 7



      HEALTH & SAFETY POLICY




      HEALTH
         &
      SAFETY  NO. OF
  S.N                 PERCENTA
      POLICY RESPONDE
  O.                     GE
         IS     NTS
      AVAILAB
        LE
   1    Yes      25      100
   2    No        -       -
       TOTAL          25       100




INTERPRETATION:
From the above table it is inferred that 100%

respondents says that have health & safety policy

in our company.
FIGURE – 7


HEALTH & SAFETY POLICY




        HEALTH & SAFETY POLICY




                  100%
 100%
                                         Yes
  80%
                                         No
  60%

  40%                    0%
                                    No

  20%
                              Yes
   0%
              1
Table - 8



        WORK PERMIT SYSTEM



         WORK
        PERMIT
                   NO. OF
  S.N   SYSTEM               PERCENTA
                  RESPONDE
  O.       IS                   GE
                     NTS
        PROVID
          ED
   1      Yes          25      100
   2      No            -       -
        TOTAL          25      100



INTERPRETATION:
From the above table is shows they are 100%

respondents were exposed work permit system in

our company.
FIGURE – 8




WORK PERMIT SYSTEM




   WORK PERMIT SYSTEM



        0%




                        Yes
                        No




        100%
Table - 9



    FACTORY SAFETY COMMITTEE



      FACTORY
       SAFETY
      COMMITT  NO. OF
  S.N                  PERCENTA
         EE   RESPONDE
  O.                      GE
         IS      NTS
      AVAILAB
         LE
   1     Yes      25      100
   2     No        -       -
       TOTAL          25   100



INTERPRETATION:
From the table it shows that all the respondent

says the safety committee more arranged in our

company properly.
FIGURE – 9




FACTORY SAFETY COMMITTEE




        FACTORY SAFETY COMMITTEE




                   100%
 100%
                                          Yes
  80%
                                          No
  60%

  40%                     0%
                                     No

  20%
                               Yes
   0%
               1
Table - 10



    SAFETY COMMITTEE MEETING



          SAFETY
        COMMITTE
                         NO. OF
  S.NO. E MEETING                 PERCEN
                      RESPONDENTS
             IS
        CONDUCTED
    1    Weekly once        -          -
    2   Two week once       -          -
    3    Monthly once      25         100
    4    Yearly once        -          -
          TOTAL            25         100



INTERPRETATION:
Above the table shows that 100% employees

are respected that the safety committee meeting is

being conducted in any month of EID parry.
FIGURE – 10


SAFETY COMMITTEE MEETING




                            SAFETY COMMITTEE MEETING


                                          100%
             100%
             90%
             80%
             70%
PERCENTAGE




             60%                                            Weekly once
             50%                                            Two week once
                                                            Monthly once
             40%
                                                            Yearly once
             30%
             20%
             10%             0%     0%            0%
              0%
                                      1

                    SAFETY COMMITTEE MEETING IS CONDUCTED
Table - 11



      ON-SITE EMERGENCY PLAN



       ON-SITE
      EMERGEN
       CY PLAN
                NO. OF
  S.N    ARE            PERCENTA
               RESPONDE
  O. PREPARE               GE
                  NTS
        IN OUR
       COMPAN
           Y
   1      Yes      24      96
   2      No        1       4
       TOTAL           25      100




INTERPRETATION:
If is found that 96% of respondents expressed

that the on site emergency plan is durable. A

remaining 4% respondents are expressed that on

site emergency plan is not available.
FIGURE – 11


ON-SITE EMERGENCY PLAN




 ON-SITE EMERGENCY PLAN

        4%




                           Yes

                           No




               96%
Table - 12




FIRE – EXTINGUISHERS & FIRE HYDRANT
          SYSTEM PROVIDED




        FIRE –
      EXTINGUIS
                   NO. OF
  S.N  HERS &               PERCENT
                  RESPOND
  O.  HYDRANT                 AGE
                    ENTS
       SYSTEM
      PROVIDED
   1     Yes          25      100
   2      No           -       -
        TOTAL         25      100
INTERPRETATION:


    From the table it is observed that 100% of

respondents are having adequate fire extinguishers

in our company.
FIGURE – 12


               FIRE-EXTINGUISHERS &
      FIRE HYDRANT SYSTEM PROVIDED




FIRE – EXTINGUISHERS & FIRE HYDRANT SYSTEM PROVIDED




                                                 Yes    No
    100%
     80%
     60%
     40%
     20%
                                           FIRE –
      0%                              EXTINGUISHERS &
                                      HYDRANT SYSTEM
                                         PROVIDED
Table - 13




    SAFETY TRAINING PROGRAMME



       SAFETY
      TRAINING
                NO. OF
  S.N PROGRAM               PERCENT
               RESPONDE
  O.     ME                   AGE
                  NTS
      CONDUCT
         ED
   1     Yes       20         80
   2     No         5         20
       TOTAL           25     100



INTERPRETATION:
From the above table it is inferred that 80% of

respondents were facilitated with safety training

program at work place and 20% respondents were

not provided with safety training program.
FIGURE – 13


             SAFETY TRAINING PROGRAMME




                    SAFETY TRAINING PROGRAMME
             100%

             90%                   20%

             80%

             70%
PERCENTAGE




             60%
                                                   No
             50%                                   Yes
             40%                   80%

             30%

             20%

             10%

              0%
                                    1

                       SAFETY TRAINING PROGRAMME
                               CONDUCTED
Table – 14




  PRESSURE VESSELS CRANES & CHAIN
              BLOCKS



       PRESSURE
        VESSELS
       CRANES &
                    NO. OF
  S.NO. CHAIN                PERCENTA
                 RESPONDENTS
        BLOCKS
        IS BEING
          DONE
    1      Yes        25         100
    2       No         -          -
        TOTAL             25        100



INTERPRETATION:
From the above table it is inferred that the

100% of respondents are says pressure vessels

cranes & chain blocks are at all times inspected

periodically well done.
FIGURE – 14


   PRESSURE VESSELS CRANES &

                            CHAIN BLOCKS




             PRESSURE VESSELS CRANES & CHAIN BLOCKS



                                       0%
             100%                                     No
              90%
                                                      Yes
              80%
              70%
PERCENTAGE




              60%                      100%
              50%
              40%
              30%
              20%
              10%
               0%
                                   1

                    PRESSURE VESSELS CRANES & CHAIN
                         BLOCKS IS BEING DONE
Table - 15



  PERSONAL PROTECTIVE EQUIPMENT



      PERSONA
          L
      PROTECT
               NO. OF
  S.N    IVE           PERCENTA
              RESPONDE
  O. EQUIPME              GE
                 NTS
        NT IS
       BEING
        USED
   1     Yes      25      100
   2      No       -       -
       TOTAL           25   100




INTERPRETATION:
From the above the table obtained about result

that 100% of respondents are says that are using

protective equipment to all employees.
FIGURE – 15


               PERSONAL PROTECTIVE

                             EQUIPMENT




                    PERSONAL PROTECTIVE EQUIPMENT


                                          0%

             100%                                      No
              90%
                                                       Yes
              80%
PERCENTAGE




              70%                  100%
              60%
              50%
              40%
              30%
              20%
              10%
               0%
                                   1

                    PERSONAL PROTECTIVE EQUIPMENT IS
                              BEING USED
Table - 16



   SAFETY SHOE & SAFETY HELMET




       SAFETY
       SHOE &
       SAFETY  NO. OF
  S.N                       PERCENTA
      HELMET RESPONDE
  O.                           GE
      IS BEING  NTS
       PROVID
         ED
   1     Yes     25           100
   2      No      -            -
       TOTAL          25      100



INTERPRETATION:
From the above table it is inferred that the

100% of respondents says that safety shoe &

safety helmet is being provided.
FIGURE – 16


SAFETY SHOE & SAFETY HELMET




                       SAFETY SHOE & SAFETY HELMET

                                    100%

              100%
               90%                                          Yes
               80%                                          No
 PERCENTAGE




               70%
               60%
               50%
               40%
               30%
               20%                             0%
               10%
                0%
                                      1

                     SAFETY SHOE & SAFETY HELMET IS BEING
                                  PROVIDED
Table - 17



    NEAR MISS REPORTING SYSTEM




        NEAR MISS
        REPORTING     NO. OF
  S.NO.                        PERCENT
         SYSTEM IS RESPONDENTS
        AVAILABLE
    1       Yes         20         80
    2       No           5         20
         TOTAL            25      100




INTERPRETATION:
From the above table it is inferred that the

80% of respondents says that has near miss

reporting system in our company.
FIGURE – 17


NEAR MISS REPORTING SYSTEM




                             NEAR MISS REPORTING SYSTEM



                                                          Yes     No
NEAR MISS REPORTING SYSTEM




                                20%
        IS AVAILABLE




                                                            80%




                                       PERCENTAGE
Table - 18


   RECOMMENDATION GIVEN BY THE
 SAFETY COMMITTEE IS IMPLEMENTED



      RECOMMENDA
      TION GIVEN BY NO. OF
  S.N                      PERCENT
       THE SAFETY RESPOND
  O.                         AGE
      COMMITTEE IS   ENTS
      IMPLEMENTED
   1      Always      15      60
   2    Some times          4    16
   2      Never             6    24
         TOTAL              25   100




INTERPRETATION:
From the above table it is inferred that 60% of

respondent are always and 24% of respondents are

never and 16% of respondents are sometimes.
FIGURE – 18


      RECOMMENDATION GIVEN BY THE
                      SAFETY
        COMMITTEE IS IMPLEMENTED




      RECOMMENDATION GIVEN BY THE SAFETY
          COMMITTEE IS IMPLEMENTED


      24%                                   Always
                                            Some times
                                            Never




                                      60%
16%
Table - 19



       NATURAL VENTILATION



      NATURAL
      VENTILAT  NO. OF
  S.N                   PERCENT
       ION IN  RESPONDE
  O.                      AGE
       WORK       NTS
        SPOT
   1     Yes       18      75
   2     No         7      25
       TOTAL           25    100



INTERPRETATION:
Above the table shows that the 72% of

respondents   says   that   are   having   adequate

ventilation facility and 25% of respondents are

says have not ventilation facility in the work spot.
FIGURE – 19


     NATURAL VENTILATION




                 NATURAL VENTILATION


               100%
                                25%




                90%
                                       Yes   No
                80%

                70%

                60%
   NATURAL
 VENTILATION    50%
                                 75%




IN WORK SPOT    40%

                 30%

                 20%

                 10%

                  0%
Table - 20



      WASTE DISPOSAL SYSTEM



       WASTE
      DISPOSA
          L   NO. OF
  S.N                 PERCENTA
      SYSTEM RESPONDE
  O.                     GE
         IS     NTS
      AVAILAB
         LE
   1     Yes     22      88
   2     No       3      12
       TOTAL          25      100




INTERPRETATION:
From the above table it is inferred that the

88% of respondents says that are satisfied in the

waste disposal system and 12% respondents says

are not do the waste disposal system.
FIGURE – 20


WASTE DISPOSAL SYSTEM




        WASTE DISPOSAL SYSTEM


                                      Yes   No
  12%




                                88%
Table - 21



    AMBULANCE VAN IS AVAILABLE




      AMBULAN
      CE VAN IS
                 NO. OF
  S.N AVAILAB            PERCENTA
                RESPONDE
  O.    LE IN               GE
                   NTS
        EACH
       SHIFT
   1     Yes        23      92
   2     No          2       8
       TOTAL           25   100



INTERPRETATION:
From the above table it is classified that 92%

of respondents also says that are opinion were

having      ambulance   van   facility   and   8%   of

respondents says that are not have ambulance

facility.
FIGURE – 21


      AMBULANCE VAN IS AVAILABLE




                       AMBULANCE VAN IS AVAILABLE
                                                         Yes   No
                                92%




               100%

                90%

                80%

                70%
AMBULANCE       60%
   VAN IS       50%
AVAILABLE IN    40%
 EACH SHIFT      30%
                                                    8%




                 20%

                 10%

                  0%
Table – 22



   MEDICAL ATTENDENTS / DOCTOR
            AVAILABLE




      MEDICAL
      ATTENDE
         NTS /
                 NO. OF
  S.N DOCTOR                PERCENT
                RESPONDE
  O. AVAILABL                 AGE
                   NTS
      E IN YOUR
      FACTORY
           ?
   1      Yes       25        100
   2      No         -         -
       TOTAL           25     100




INTERPRETATION:
From the above table it is inferred that the

100% of employees says that are have in sufficient

medical attendants / doctor available in our

factory.
FIGURE – 22


MEDICAL ATTENDENTS / DOCTOR

                  AVAILABLE




                                           Yes

                  100%                0%   No




 0%   20%   40%    60%   80%   100%
Table - 23



  OPINION / SUGGESTION REGARDING
   HEALTH AND SAFETY MEASURE OF
             COMPANY




         OPINION /
        SUGGESTION
                        NO. OF
  S.N   FOR HEALTH             PERCEN
                       RESPOND
  O.    AND SAFETY              TAGE
                         ENTS
        MEASURE OF
         COMPANY
   1        Yes            23      92
   2        No              2       8
          TOTAL            25     100




INTERPRETATION:
Most of the respondents says health & safety

facility is enough but some of the respondents says

are not have the sufficient health & safety measure

in the company.
FIGURE – 23


  OPINION / SUGGESTION REGARDING
                     HEALTH
 AND SAFETY MEASURES OF COMPANY




OPINION / SUGGESTION REGARDING HEALTH
  AND SAFETY MEASURES OF COMPANY
           8%




                                        Yes   No
                     92%
CHAPTER - 8


                  FINDINGS


   60% of respondents were belong of the age
    group 31-40 years.
   Fully 100% respondents were male.
   Mostly 92% of respondents were married.
   About 56% diploma / graduate.
   Majority 44% of respondents were having above
    15 years experient.
   Almost 88% of the respondents to give the
    opinion for yes about safety budget & safety
    department.
   Almost 88% of respondents says that safety
    budget & safety department is having in our
    company.
   Fully 100% of respondents were satisfied with
    health & safety policy.
   Mostly respondent were satisfied give with work
    permit system in our company.
   Mostly respondent were satisfied with work
    permit system in the organisation.
   Mostly 100% of respondents are fully satisfied
    for factory safety committee.
   All respondents says that the company arranged
    in factory safety committee.
   The 100% of respondents were satisfied with the
    monthly     once    safety    committee      meeting
    conducted by the company.
   It is that new employees not inducted about o &
    EP.
   The 96% of respondents were satisfied with the
    fire fighting facilities for fire extinguishers & fire
    hydrant system are available in the factory.
   The 80% of respondents to have attend safety
    training programme in last one year.
   Fully 100% of respondents says that periodic
    inspection for company like pressure vessels
    cranes & chain blocks.
   Fully 100% of respondents are using personal
    Protective equipment during the working hours.
   Fully 100% of respondent says that company
    provide   with    adequate   personal      protective
    equipment like safety shoe & safety helmet.
   The 80% of respondents says that plan is having
    near miss reporting system in working area.
   The    60%       of   respondents      says     were
    recommendation given by the safety committee
    is implemented in a company.
   About the 72% of respondents were satisfied
    with natural ventilation in a work spot.
   About 88% of respondents were satisfied with
    waste disposal system.
   Mostly 92% of respondents are says that
    ambulance van id available in each shift.
   Fully 100% of respondents were satisfied with
    medical attendants 1 doctor available in a
    factory.
   The study under stand the over all health and
    safety measure of company about 92% of
    respondents opinion suggestion were says really
    good.
CHAPTER - 9


       SUGGESTION AND

      RECOMMENDATION


 Safety training programme to be participated
    by all employees.
    [Note :- With out Absent]
 Personal      protective   equipment     to   be
    fallowed strictly by all workers at working
    place.
 To give the recommendation in proper way
    about safety oriented.
 Fresh air facilities to be improved in the
    company.
    [Note :- Concentrate on ventilation facilities]
 Wastage disposal system to be improved.
 Health and safety measures to be improved
    for effectively.
CHAPTER – 10


                  CONCLUSION


    The study on Employee health and safety
measures of tanfac (pvt) Ltd., cuddalore, reveals that
there is a satisfactory level regarding health and
safety measure.


    Through this study. I got some findings and also
I have to give some suggestion based on the findings.
I hope that my suggestion will help to improve the
health & safety measures in future.
APPENDIX
     A STUDY ON HEALTH AND SAFETY
                     MEASURES OF
                   TANFAC (PVT) LTD.,
                      CUDDALORE


1. Name        :

2. Age :



        Between 20-30 years Between      31-40

years

        Between 41-50 years Above 50 years

3. Gender

        Male                 Female

4. Marital Status

        Married              Unmarried

5. Educational Qualification
Below S.S.L.C.      HSC

     Diploma / Graduate P.G.

6. Years of Experience

     Below 5 years       5-10 years

     11-15 years         Above 15 years

7. Does your department is having safety budget

and safety department?

     Yes                 No

8. Does the organization have a health & safety

policy?

     Yes                 No

9. Does your plant is having work permit

system?

     Yes                 No

10. Does the factory has safety committee?
Yes                          No

11. How frequently the safety committee is

meeting?

      Weekly once                  Two weeks once

      Monthly once                 Yearly once

12.   Does      your      plant     is    having     On-site

Emergency Plan?

      Yes                          No

13.   The    Fire       Fighting     facilities   like   Fire-

Extinguishers       &    Fire      Hydrant    system      are

available?

      Yes                          No

14. Do you have attended any safety training

programme in last one year?

      Yes                          No
15. Does your plant is doing periodic inspection

for pressure vessels cranes & chain blocks?

     Yes                 No

16. Are you using all Personal Protective

Equipment during the working hours?

     Yes                 No

17. Do you have provided with adequate

Personal Protective Equipment like Safety Shoe

& Safety Helmet?

     Yes                 No

18. Are your Plant is having Near miss reporting

system?

     Yes                 No

19. Do you think the recommendation given by

the safety committee is implemented?
Always        Sometimes Never

20. Whether natural ventilation in your work spot

is adequate?

     Yes                  No

21. Are you satisfied with waste disposal

system?

     Yes                  No

22. Is Ambulance van is available in each shift?

     Yes                  No

23. Are the Medical attendants / Doctor available

in your factory?

     Yes                  No

24. Mention you opinion / suggestion regarding

health and safety measure of company?

     Yes                  No
BIBLIOPGRAPHY


1. “Human Resource Management”               C.B.
Gupta [1996]
Sultanchand & Sons Publications.
NewDelhi – 110002


2. “Marketing Research, New Delhi.”          D.D.
Sharma [1999]
Sultanchad & Sons Publications
New Delhi – 110002


3.    “Human      Resource       and    Personnel
Management”
Tata Mcgraw – Hll Publishing.
New Delhi – 110002


4.   “Published   by   the   health    and     safety
executive”
Hrm

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  • 1. CHAPTER - 1 INTRODUCTION Employee’s health safety and welfare at work are protected by law Employer has a duty to protect employees and keep informed about health and safety employees have a responsibility to look after yourself and others. If there is a problem, discuss it with employer or safety representative if there is one. This leaflet is a brief guide to health and safety law. It does not describe the law in detail, but it does list the key points. Employer has a duty under the law to ensure so far as is reasonably practicable employee’s health, safety and welfare at work. Employer must consult with employer or employees safety representative on matters relating to your health and safety at work. Including any change which may substantially
  • 2. affect employee’s health and safety at work, eg. in procedures equipment or ways of working the employer’s arrangements for getting competent people to help employee’s safety health and safety laws. The information employees have to be given on the likely risks and dangers arising from your work measures to reduce or get rid of these risks and what employee should do if employees have to deal with a risk or danger. The planning of health and safety and the health and safety consequences of introducing new technology. In general employer’s duties include making employees workplace safe and without risks to health ensuring plant and machinery are safe and that safe systems of work are set and followed ensuring articles and substances are moved, stored and used safety providing adequate welfare facilities giving employees information, instruction, training and supervision necessary for employees health and safety in particular
  • 3. employer must assess the risks to employees health and safety makes arrangement for implementing the health and safety measures identified as being necessary by the assessment. If there are five or more employees record the significant findings of the risk assessment and the arrangements for health and safety measures. If there are five or more employees draw up a health and safety policy statement including the health and safety organization and arrangements in force and bring it to your attention appoint someone competent to assist with health and safety responsibilities and consult employee or employees safety representative about this appointment co-operate on health and safety with other employers sharing the same workplace set- up emergency procedures provide adequate first aid facilities make sure that the workplace satisfies health, safety and welfare requirements eg. for ventilation, temperature, lighting and
  • 4. sanitary, washing and rest facilities make sure that work equipment is suitable for its intended use so far as health and safety is concerned, and that it is properly maintained and used prevent or adequately control exposure to substances which may damage your health take precautions against danger from flammable or explosive hazards electrical equipment noise and radiator avoid hazarders manual handling operations and where they cannot be avoided reduce the risk of injury provide health surveillance as appropriate provide free and protective clothing or equipment where risks are not adequately controlled by other means ensure that appropriate safety signs are provided and maintained report certain injuries, diseases and dangerous occurrences to the appropriate health and safety enforcing authority. [see box below for who this is]. So this study entitled as a study on Health & Safety measure with reference to tanfac(pvt) ltd cuddalore.
  • 5.
  • 6.
  • 7. CHAPTER - 3 REVIEW OF LITERATURE Health and Safety: INTRODUCTION: Health is a state of complete physical, mental and social well being and not merely the absence of disease. It is the out come of the interaction between the individual and his environment. He is healthy who is well adjusted.  Health Meaning: The term ‘health’ is a positive and dynamic concept. In common parlance health implies absence of disease. However, that industrial health implies much more than more absence of disease is clear from Health.  Definition [Health]:
  • 8. The worker who is healthy is always cheerful confident working and strength well being in any time that is called health.  Safety Meaning: Before discussing other issues relating to safety, it is useful to understand the nature of safety. Safety, in simple terms, means freedom from the occurrence of risk of injury or loss. Industrial safety or employee safety refers to the protection of workers from the danger of industrial accidents. An accident, then is an unplanned and un-controlled event in which an action or reaction of an object a substance, a person, or a radiation result in personal injury.  Definition [Safety]: Safety means prevention to danger or risk injury or loss. Industrial safety or employee safety to protection of workers from the danger of Industrial accidents.
  • 9.
  • 10. Working conditions affecting health: 1. Cleanliness: Hygiene is essential of health dirt should be removed daily from the workplace, furniture, staircases etc. properly cleaned and his infected spittoons must be provided at convenient places. 2. Lighting: Adequate and proper lighting is essential for higher efficiency and good quality of work. Poor lighting on the other hand causes eye strain mental fatigue, accidents and spoilage of materials. 3. Temperature and Ventilation: Flow of fresh air with right temperature and humidity is necessary for protection of health in hat and humid climate employees feel tired and sleepy ventilation fans coolers, heaters, air conditioners help to maintain right temperature and humidity.
  • 11. 4. Freedom from Noise: Too much noise inside and outside the work place causes disturbance. It does not allow workers to concentrate on the work and their efficiency declines. 5. Working space and Seating arrangements: Adequate space should be provided for free movement of persons machines etc. over crowding should be avoided as it spoils health and efficiency. OCCUPATIONAL HAZARDS AND DISEASES: 1. Chemical substances: Carbon di oxide, sulphuric acid, limes and alkalise cause injury when they are absorbed through skin and inhaling. 2. Biological Hazards:
  • 12. Bacteria, fungi, viruses, insects malnutrition excessive drinking and job stress affect employer health. 3. Environmental records : These include radiation, noise, vibrations shocks etc. X-rays are radio active exposure may cause eye train genetic disorders and cancer. 4.Atmospheric conditions :- Ventilation improper lighting extrane temperature etc., effect health and efficiency of employees. Under the factories act 1948. hazardous process to defined as “any process or activity in relation to are industry specified in the first schedule. Where unless special care taken raw material used there in or the intermediate are finished products.  Protection against health hazards :-
  • 13. The types of measure can be taken to protect employee health against occupational hazards. 1. Preventive measures 2. Curative measures The former category includes a) Pre-employment and periodic medical examination. b)Removal of health hazards to the maximum possible extent. c) Check over women and alter workers exposed to especial risks. d)Training of first aid staff. e) Education workers in health and hygiene etc... The curative measures consist of treatment for the effect workers. Use of less toxic materials, providing protecting devices, controlling dust, fumes
  • 14. gases etc.. are some of the convenient and inexpensive measures that can be taken by the employers to prevent health hazards to employees.  Statutory provisions concerning health: The factories act 1948 says down the following provisions concerning employees health. 1. Cleanliness :- a) Every factory shall be kept clean and free from effluvia arising from any drain. b) Privy are other nuisance. The flavour of every work room shall be cleaned at least once in every week by washing. c) Where a flavour is likely to become wet increase of any manufacturing process to such an extent as is capable of being drained effective means of drainage shall be provided. d) Walls partitions ceiling doors, windows etc... shall be painted varnished, white colour washed in the prescribed manner.
  • 15. 2. Disposal of waste and Effluents:- Effective arrangement shall be made in every factory for the treatment of wastes and effluents due to manufacturing process carried on there in, so as to render them innocueres and for their disposal. 3. Ventilation and Temperature :- a. The every factory for securing and maintaining in every work room the circulation of fresh air and such a temperature as will secure to workers there in reasonable conditions of comfort and prevent injury to health. b) The process which provides high temperature shall be separated from the work room by insulating the hot parts or by alter effective means. 4. Artificial Humidification :-
  • 16. In any factory in which the humidity of the air is artificially increased, the water use for the purpose shall be taken from a public supply are other source of drinking water or shall be effectively purified before it is so used. 5. Over Crowding :- There shall be in every work room of a factory at least 9.9 cubic metres [for the factories existing before this act] and 14.2 cubic metres [for factories built after this act] of space for every worker. In calculating such space, no account shall be taken of any space which is more than 4.2 metres above the level of the room’s floor. 6. Lighting :- a) In every part of the factory where workers are working are passing there shall be provided and maintained sufficient and suitable lighting material are artificial or bath.
  • 17. b) All glazed windows and sky lights used for lighting shall be kept clean and free from obstructions. 7. Drinking :- a) In every factory effective arrangement shall be made so provided and maintain at suitable points conveniently situated for all workers. b) All such points shall be marked “drinking water” in a language understand by a majority of workers employed in the factory. 8. Latrines and urinals :-
  • 18. a) In every factory :- Sufficient latrine accommodation of prescribed type shall be provided conveniently situated and accessible to workers at the time while they are at the factory. b) In every factory where in more than two hundred and fifty workers are ordinarily employed. All latrine accommodation shall be of prescribed sanitary types 9. Spittoons :- a) In every factory there shall be provided a sufficient number of spittoons at convenient places and they shall be maintains in a clean and hygienic condition. b) No person shall spit within the premises of a factory except in the spittoon provided for the purpose. Types of Accidents Accidents are of different types. They may be classified as major and minor ones, depending upon
  • 19. the severity of the injury. An accident which ends in a death, or which results in a prolonged disability to the injured is a major one. A scratch or a cut which does not seriously disable him/her is a minor accident. An accident may be internal or external. If a worker falls, or an object falls on him/her, it is possible he or she may show no external signs of injury, but he or she may have fractured a bone or strained a muscle or nerve --- which is an internal injury. A worker may be disabled by an injury for an hour, half a day, a day, a week, a month, or a few months. If he or she recovers from such a disability, his or her disability is temporary, If the injury is such that he or she will never recover fully, his or her disability is permanent.
  • 20. Accidents Internal External Major Minor Fatal Disability Temporary Permanent Partial Total Total Partial Need for Safety
  • 21. Eliminate the causes for accidents and industrial safety is ensured. Why safety? An accident-free plant enjoys certain benefits. Major ones are substantial 1. Savings in costs 2. Increased productivity 3. And moral and legal grounds.  Cost Saving : Two types of costs are incurred by the management when an accident occurs. There are the direct costs, in the form of compensation payable to the dependents of the victim if the accident is fatal, and medical expenses incurred in treating the patient
  • 22. if the accident is non-fatal, the management, however, is not liable to meet the direct costs if the victim is insured under the ESI scheme. When the victim is uninsured, compensation and medical expenses are the responsibility of the management. There is the cost of risk management, which the management must bear. More serious than the direct costs are the indirect or hidden costs which the management cannot avoid. In fact, the indirect costs are three to four times higher than the direct costs. Hidden costs include loss on account of down-time of operators, slowed-up production rate of other workers, materials spoiled and labour for cleaning, and damages to equipment. When an injured worker returns (if he/she is lucky to do so), he/she may operate at less than his/her normal efficiency for sometime. Co-workers, too, may become emotionally upset for some time
  • 23. and consequently turnout fewer and inferior goods. Finally, customers may be lost because of the non- execution of orders on time. A safety plant, by avoiding accidents, eliminates these direct and indirect costs.  Increased productivity : Safety plants are efficient plants. To a large extent, safety promotes productivity, employees in safe plants can be devote more time to improving the quality and quantity of their output and spend less time worrying about their safety and well-being.  Moral : Safety is important on humane grounds too. Managers must undertake accident prevention measures to minimise the pain and suffering the injured worker and his/her family are often exposed to as a result of the accident. An employee is a
  • 24. worker in the factory and the bread-winner for his/her family. The happiness of his/her family depends upon the health and well-being of the worker. It is no secret that the dependents of a worker look forward to his/her reaching home safe everyday. Imagine their agony when they receive the news that the fingers, legs, eyes, hands or the life itself of their bread- winner has been in jeopardy. True, a fatal or non-fatal injury entitles his/her dependents or him to monetary a compensation, as per the workmen’s compensation act, 1923. But is monetary compensation a substitute for the person?  Legal : There are legal reasons too for undertaking safety measures. There are laws covering occupational health and safety, and penalties for non-compliance have become quite serve. The responsibility extends to the safety and health of the surrounding community, too. The Supreme Court held:
  • 25. An enterprise which is engaged in a hazardous or inherently dangerous industry which poses a potential threat to the health and safety of the persons working in the factory and industry in the surrounding areas, owes an absolute and non-delegable duty to the community to ensure that no harm result to anyone on account of the hazardous or inherently dangerous nature. This implies unlimited liability. The civil law established the extent of damages or compensation. Under the criminal law, sentences are prescribed under the pollution control laws. There is no legal ceiling on the extent of liability. Finally, financial losses which accompany accidents can be avoided if the plant is accident free. Financial losses can be considerable as revealed in table. Safety programme
  • 26. Safety programme deals with the prevention of accidents and with minimising the resulting loss and damage to persons and property. Five basic principles must govern the safety programme of an organisation. The five principles are: 1. Industrial accidents result from a multiplicity of factors. But these have to be traced to their root causes, which are usually faults in the management system arising from poor leadership from the top, inadequate supervision, insufficient attention to the design of safety into the system, an unsystematic approach to the identification, analysis and elimination of hazards, and poor training facilities. 2. The most important function of safety programmes is to identify potential hazards, provide effective safety facilities and equipment and to take prompt remedial action. This is possible only if there are:
  • 27. Comprehensive and effective systems for reporting all accidents causing damage or injury; Adequate accident records and statistics; Systematic procedures for carrying out safety checks, inspections and investigations; Methods of ensuring that safety equipment is maintained and used; and Proper means available for persuading managers, supervisors and workers to pay more attention to safety matters. 3. The safety policies of the organisation should be determined by the top management and it must be continuously involved in monitoring safety performance and in ensuring that corrective action is taken when necessary. 4. The management and the supervision must be made fully accountable for safety performance in the working areas they control.
  • 28. 5. All employees should be given thorough training in safe methods of work and they should receive continuing education and guidance on eliminating safety hazards and prevention of accidents. A safety programme generally contains six elements, namely 1. Making strategic choices. 2. Development of policies, procedures and training systems. 3. Organisation for safety. 4. Analysis of the caused and occurrence of accidents. 5. Implementation of the programme. 6. Evaluation of the effectiveness of the programme. Strategic Choices
  • 29. The first step in a safety programme is for managements to make decisions regarding safety of their workers. Many of the decisions made are based on strategic choices available to the organisation. Some of these strategic choices are; 1. Managers must determine the level of protection the organisation will provide for employees. Some companies, for financial or liability reasons, prefer a minimum level of protection, while other organisations choose a maximum level of protection, while other organisations choose a maximum level of protection. 2. Managers can decide whether a safety programme will be formal or informal. Formal programmers will have return regulations and are carefully monitored. Informal regulations are enforced through peer pressure or good training. 3. Managers can also be proactive or reactive in developing procedures or plans with respect to
  • 30. employee safety. Proactive managers seek to improve the safety of employees prior to a need to do so, while reactive managers fix safety problems after they occur. 4. Managers can decide to use the safety of workers as a marketing tool for the organisation. This type of strategy would involve publicising what the company has done to promote safety and how safe the plant is to work with. The four strategic choices listed above will also apply to issues relating to health of workers. Safety Policy The second step in evolving a safety programme is to have a safety policy. A policy specifies the company’s goals and designates the responsibilities and authority for their achievement. It may also provide caveats and sanctions for failing to fulfil them. There are differences in the form and content
  • 31. of corporate policies. Their style, however, is not as important as the clarity with which they identify functional responsibilities and authority. Specifically, a safety policy must contain a declaration of the organisation’s intent and the means by which the intent is to be realised. As a part of the intent, the statement should emphasise four fundamental points4 (i) the safety of employees and the public is of paramount importance; (ii) safety will take precedence over expediency; (iii) every effort will be made to involve all managers, supervisors and employees in the development and implementation of safety procedures; and (iv) safety legislation will be complied with, in the spirit as well as the letter of the law. The means to realise the intent part of a policy refers to the organisation for safety.
  • 32. Organisation for safety The third step in evolving a safety programme is to constitute an organisation for safety. Companies constitute safety committees which are, composed of employees from across the organisation. Typically, safety committees serve in advisory capacities and are responsible for such tasks as reviewing safety procedures, making recommendations for eliminating specific safety and health hazards, investigating accidents, fielding safety related complaints from employees and monitoring statutory compliance. Most companies employ safety specialists to design and handle the day-to day activities of the safety programme. Responsibility of employee safety devolves upon the HR department whose task is to co-ordinate the activities of all those concerned with safety. The top management cannot absolve itself of the responsibility of ensuring employee safety. In fact,
  • 33. the managing director of the company is held responsible for an accident and is punished with fine, imprisonment or both. Risk management is becoming very common these days. A typical modern corporation carries a portfolio of risks. They include risks associated with industrial safety, process technology, hazard insurance, materials management and environment degradation. The simplest way of safeguarding oneself is insurance. But insurance to cover all risks may not be available or will be expensive, if available. Industrial risk management is the answer to the problem. The job of risk management is to assess all risks for frequency, probability and severity, and to take necessary steps to avoid or reduce the impact of potential losses, besides monitoring the results.
  • 34. The trend nowadays is to constitute a separate department for risk management. Essar, for example, has a 22-member department which is called the department of environment, risk and insurance management. The team comprises experts in insurance and risk management, chemicals, electronics, mechanical and electrical engineering, and environmental science. Consortium approach is spreading to safety, too. In Mumbai, a handful of companies have taken the initiative in setting up a mutual aid programme. They have written a ready reckoner called the Mutual Aid Response Group (MARG). In the even of a hazard, expertise is pooled in by the companies to ward off or control the hazard. Extent and Remedies for Accidents
  • 35. Causes for accidents are many and various. Broadly speaking, these causes may be classified into two groups 1. Human failure and 2. Machine failure Human failure leads to an accident when the employee ignores safety precautions and commits an unsafe act. Majority of accidents occur because of human failure. Machine failure refers to faulty mechanical or physical conditions leading to accidents. They are: 1. Lack of adequate inspection adds to the problem of industrial accidents. We have the factories act, the boiler act, the Indian explosives act, the Indian electricity act, the pesticides act, the water (Prevention and control of pollution) act, the air (Prevention and control of pollution) act, and the environment protection act. All these contain
  • 36. elaborate provisions to ensure employee and public safety, and also punishment for non- compliance. Things usually go wrong in the implementation of the laws. Here comes the need for stringent inspection which is not forthcoming. Partly, the problem lies with the inadequate strength of inspectors. CAUSES OF INDUSTRIAL ACCIDENTS Unsafe Mechanical or Unsafe Acts of Persons Physical Conditions 1 Operating without 1 Inadequately . clearance, failure to . guarded, guards of heed warning. improper height, strength, mesh, etc. 2 Operating or working 2 Unguarded, absence . at an unsafe speed. . of required guards. 3 Making safety devices 3 Defective, rough, . inoperative. . sharp, slippery,
  • 37. decayed, cracked, etc. 4 Using unsafe 4 Unsafely designed . equipment, or using . machines, tools, etc. equipment unsafely. 5 Unsafe loading, 5 Unsafely arranged, . placing, mixing, . poor housekeeping, combining, etc. congestion, blocked exits, etc. 6 Taking an unsafe 6 Inadequately lighted, . position or posture. . sources of glare, etc. 7 Working on moving or 7 Inadequately . dangerous equipment. . ventilated, impure oil source, etc. 8 Distracting, teasing, 8 Unsafely clothed, no . abusing, startling, etc. . goggles, glares or masks, high heels, etc. 9 Failure to use safe 9 Unsafe processes, . attire or personal . mechanical, protective devices. chemical, electrical, nuclear, etc. Abrol of the delhi science forum observes that Indian plants are not designed with enough back- up safety systems. Others in the industry point to corruption in the factories’ inspectorate, the
  • 38. government arm that is supposed to check on safety at the factory level. A manufacturer confesses that he bribed a boiler inspector with Rs 5000 after the inspector said that the boiler’s tube outlet for steam should have been stamped “boiler quality tested”. The newly set-up plant could not go on stream because the boiler had not been certified by the factories inspectorate. In the name of the nature of industry, workers are crushed to death. Child labour in diamond cutting industry is common. Workers are often locked from outside to prevent them from smuggling out diamonds. The latter custom killed 127 workers as they stampeded against bolted doors when the January quake struck polishing units in Ahmedabad. Because of their arduous calling, most workers, including children, end up with failed eyesight early in life.
  • 39. As companies globalise. And projects especially, large ones involving greater complexities increase, new risks emerge. Technological advancement has brought in threats of obsolescence, which itself is a big risk. Accident Rates Accidents are described in terms of frequency, severity and incidence. Organisations generally maintain frequency, severity and incidence records. Mathematical formulae are used to calculate accident rates. Thus ,for calculating the incidence rate the formula is: Number of recordable injuries*1 million Incidence rate= Number of employee exposure hours
  • 40. Suppose an organisation had 10 recorded injuries and 500 employees. To get the number of exposure hours, it would multiply the number of employees by 40 hours and 50 work weeks, that is 500 *40*50=1 million. In this case, the incidence rate would be 10, that is there were 10 recorded injuries for every 100 employees. The severity rate reflects the hours actually lost due to injury. It recognises that not all injuries are equal. As was mentioned earlier, injuries may be fatal or non-fatal, total or partial, and permanent or temporary. Specific hours may be charged against an organisation for each category of injuries. The formula for calculating the severity rate is: Total hours charged *1 million severity rate= Number of employee hours worked
  • 41. Obviously, an organisation with the same number of injuries as another but with more deaths would have a higher severity rate. The problem with severity rate is allotting hours for each injury. Allotment, at the most, can be arbitrary. Hence, severity rate is not generally calculated. The frequency rate is similar to the incidence rate except that it reflects the number of injuries per million hours worked rather than per year:9 Number of disabling injuries*1 million Frequency rate= Number of employee hours worked The supervisor or the foreman is the key person in industrial accident prevention. His/her application of the art of supervision to the control of worker performance is a factor which exerts the greatest influence in successful accident prevention.
  • 42. The humanitarian incentive for preventing accidental injury is supplemented by a realisation of two powerful economic factors, namely: (i) A safe establishment is efficient productively, and an unsafe establishment is inefficient. (ii) The direct employer costs of industrial injuries for compensation claims and for medical treatment are but one-fourth of the total which the employer must bear. Safety should be driven internally, not externally. Do not count on common sense for safety improvement. Safety incentive programs should focus on processes rather than outcomes. Behaviour is dictated by activators and motivated by consequences. When people feel empowered, their safe behaviour spreads to other situation.
  • 43. These axioms give us an idea of various safety measures to be implemented by the management. However, we discuss here certain important safety measures. The measures are applicable to all industrial establishments, irrespective of their size and age. Training in safety Systematic training of industrial employees is necessary if they are to do their jobs efficiently and safely. This is an inescapable requirement, regardless of how carefully employees are selected or how much aptitude and experience they may have for the jobs to which they are assigned. Training practices in the industry will be found to vary widely with respect to method, content, quality, quantity, and source of instruction. The differences are influenced, strongly by the size of the company, the types of jobs
  • 44. performed, and the awareness of the management regarding the importance of training. Example: Electrical Safety Training: It is not enough if workers are trained on the methods of avoiding accidents. They must be trained on the ways of minimising damage, should an accident occur. For example, high-voltage line repairs must be given thorough indoctrination in correct work methods before they are permitted to undertake more hazardous phases of their work. Additionally, the employees must be given instructions in first-aid procedures, including specialised techniques for resuscitation, using prescribed methods that can be applied while the victim is still at the top of a high-voltage line pole. A similar problem might occur in a chemical plant. Employees may be working with compounds that, if accidentally released or spilled in large volumes, would cause sever injury upon contact with the skin or body tissues.” In such situations, a common safety
  • 45. device is the installation of emergency showers that provide a deluge of water to thoroughly flush the dangerous compound off the skin of a victim. Training for such workers requires, therefore, not only what to do and what not to do in performing the job properly, but also thorough instructions on the use of special devices and procedures, in the event an emergency occurs. Training may be given by the foreman or supervisor responsible for the job. However, nowadays, the management is finding it worthwhile to use specialists in training to supplement the work of the supervisor, as in the case of job analysis and injury prevention. Training specialists do not necessarily do the job for which the supervisor is responsible. The function of the specialist is to set up the procedure so that the training can be imparted by qualified persons in the plant or; individual departments. The specialist will prepare the
  • 46. instructional manuals and other details for conducting the training programme, and supervise the activity. The National Organic Chemical Industries (NOCIL) has unique training programmes on safety. The company has a risk management team comprising medical officers, nursing and pathological staff and safety officers-all numbering 20. The team’s agenda includes safety, health and environment protection. NOCIL’s training programmes consist of mandatory training programmes like mock safety drills (every week) and evacuation drills (at least once in a year). In addition, the company has organised a modular approach to step up safety measure. There is the departmental module in which all departments at the plant are in an integrated safety programme. A regular duty system enables every department to participate. This team is led by the particular department head assisted by a fire marshall, an operations expert, four engineers (mechanical,
  • 47. electrical, inspection and instrumentation) and a product transport specialist to take accountability of in-transit cargo. The second module extends itself beyond the plant. NOCIL’s sales and marketing teams at Mumbai, Kolkata, Delhi and Chennai have been geared to take charge in the event of any perilous occurrence. About 50 sales persons have been trained to respond to any mishap. At Burroughs Wellcome India seminars, training programmes and workshops are a regular feature. In fact, these programmes have yielded good results to the company. Physical and Mechanical Conditions: Safety measures should be kept in mind while planning a layout and constructing a building. Workers must be provided with safe tools and equipment to work with. All machinery must be
  • 48. fended, and mechanically and physically unsafe conditions should be eliminated. No new machine should be installed without being sufficiently guarded and fenced. The practice of supply of safety accessories by the manufacturers on request at an extra cost must be discontinued. Machines must be designed, manufactured, priced, and supplied with necessary built-in safety measures. The safest way would be to install machines – as in industrially advanced countries – which would automatically stop working as soon as the worker’s hand crosses the danger zone. Protective equipment of good quality and proper size, goggles, gloves, ear muffs, safety belts and shoes, helmets, and so forth, should, be supplied to workers, who must be educated to wear them while on duty. Aisles and passages should be free to permit easy movement of workers and materials. Proper storage facilities should be provided for materials and work-
  • 49. in-progress so as to prevent collision and stumbling, and to facilitate escape in emergencies. There is a need for periodic inspection to ensure safety of workers and machines. Defective tools and equipment must be discarded. Safe electrical wiring adds to the safety of a plant. In this context, it is useful to recollect the provisions of the Factories Act, 1948 relating to safety. Sections 21 to 41 of the Act deal with safety. The safety provisions are absolute and obligatory and the occupier of every factory is bound to follow them. HEALTH
  • 50. The well-being of the employee in an industrial establishment is affected by accidents and by ill health-physical as well as mental. In this section, we shall discuss the need for healthy workers and health services to be provided by the management to ensure the continuing good health of their employees. We propose to examine employee health from the following angles-physical health, mental health, noise control, stress management, AIDS, alcoholism, and drug abuse, and violence in work place. i. Physical Health III health of employees results in reduced productivity, higher unsafe acts, and increased absenteeism. A healthy worker, on the other hand, produces results opposite to these. In other words, healthy employees are more productive, more safety conscious, and are more regular to work. The worker
  • 51. who is healthy is always cheerful, confident looking, and is an invaluable asset to the organisation. But the physical health of an employee can be adversely affected by several causes as shown in the below Table. Health Hazards: Health Hazards Causes Lung cancer Coke oven emissions, asbestos, active or passive cigarette smoke White lung disease Asbestos Black lung disease Coal dust Brown lung disease Cotton dust Leukaemia Benzene, radiation Cancer of other Asbestos, radiation, vinyl organs chloride, coke oven emissions Sterility/reproductive Radiation problems Deteriorating eye- Chemical fumes, office sight equipment Hearing impairment High noise levels
  • 52. A realisation of the advantages which flow from a healthy workforce has impelled many managements to provide health services to their employees, which vary from the simple provision of first-aid equipment to complete medical care. Many progressive organisations maintain well-equipped dispensaries with full-time or part-time doctors and full-time compounders/nurses. Unlike his/her counterpart of yesteryears, who would take every precaution to protect his horses against diseases but felt that the health of the human worker was his own business, the manager of today is fully aware of the advantages of having a healthy workforce. The protection of the health of the workers is a legal requirement too. Sections 11 to 20 of the Factories Act, 1948 deal with the health of workers.  Health Services: A typical organisation renders the following health services to its employees. It may be stated that these services, at best, offer first-aid
  • 53. treatment to the victims. For any major ailment, employees are advised to go to ESI or authorised clinics/nursing homes. 1. Pre-hiring medical check-up for all employees. 2. Periodical physical, check-up of all employees. Regular medical check-up of executive to detect early signs of tension, ulcers, diabetes and the like. 3. First-aid treatment following an accident training in first-aid to all employees. 4. Treatment of minor complaints, such as cold, cough, fever and headaches. 5. Rehabilitation and job placement of seriously injured workers who have been cured but suffer from some disability. 6. Control of occupational health hazards. 7. Provision of healthy sanitary facilities, such as supply of portable water, disposal of waste and effluents; provision of healthy food; elimination
  • 54. of insects and rodents; provision of personal services; good housekeeping and the like. 8. Special examination of eyes, teeth and ears, when needed. 9. Co-operation with family physicians, local hospitals, clinics, as well as with specialists. 10.Special care of employees working in painting, welding and foundry sections where the risk of their health is greater. 11.Maternity and child welfare, including family planning. 12. Adequate ventilation, good lighting, tree planting and good residential quarters. II. Mental Health In recent years, mental health of employees, particularly that of executives, has engaged the attention of employers. Three reasons may be given for this development. First, mental breakdowns are
  • 55. common in modern days because of pressures and tensions. Second, mental disturbances of various types result in reduced productivity and lower profits for the organisation. Third, mental illness takes its toll through alcoholism, high employee turnover, and poor human relationships. A mental health service is generally rendered in the following ways: 1. Psychiatric counselling, 2. Co-operation and consultation with outside psychiatrists and specialists. 3. Education of company personnel in the nature and the importance of mental health. 4. Development and maintenance of an effective human relations programme.
  • 56. CHAPTER - 4 RESEARCH METHODOLOGY Introduction: Research methodology is way to systematically solve the research problem in this study. The research adopted various steps for collecting the data. Sampling Plan: The sampling plan is having three parts (or) division are as follows. Sampling method Sampling unit Sample size 1. Sample method:- Simple random sampling was the sampling techniques used for collecting the data.
  • 57. 2. Sample unit :- The sample unit selected for the study was the employees. The employees of tanfac(pvt) ltd., in cuddalore is being selected for this sample unit study. 3. Sample size:- 25 employees were selected for the survey in the various department of employees. Method of data collection Data’s are collected through survey method by using a structured questionnaire. Source of data Collection:- The research has used both the primary data & Secondary data. Primary data :-
  • 58. Data are being collected from the employees directly from the work field for the first time by the researcher is called primary data. Secondary data :- The secondary data is collected from various books, magazines and company records. It is also used in this project. Tools used:- The main tool used for data analysis is percentage analysis. 1. Percentage analysis:- The percentage method was extensively used for finding various details as mentioned in the chapter analysis and interpretation. It can be calculated as follows. No of respondents favourable X100
  • 59. Total No. of respondents
  • 60. CHAPTER – 5 OBJECTIVES OF THE STUDY  Primary Objectives 1. To know the satisfactory level of employees and employer health & Safety. 2. To study the employees awareness about the health and safety provisions.  Secondary Objectives 1. To study the effectiveness of the health and safety measures provides by the company 2. To study the employees expectation towards various health and safety measures.
  • 61. 3. To find the satisfactory level of employees with regard to welfare provisions that binds the health and safety. 4. To know the medical availability in the company. 5. To know the ambulance and other emergency facilities available in the company.
  • 62. CHAPTER – 6 LIMITATIONS OF THE STUDY i. Hesitation on the part of the employee and employer to come out with their opinion regarding the present position. ii. Some of the employees and employer contacted were reluctant to another some questions iii. Tea employees and management staff are not willing to answer properly. iv. Sampling is done randomly. v. The data has been collected using questionnaire which has the known problem of
  • 63. respondent not sizing factual information an many occasions.
  • 64. CHAPTER - 7 DATA ANALYSIS AND INTERPRETATION Table - 1 AGE WISE CLASSIFICATION AGE NO. OF S.NO PERCENTAG GROU RESPONDEN . E P TS Betwee 1 n 31-40 15 60 years Betwee 2 n 41-50 5 20 years Above 3 50 3 12 years 4 Betwee 2 8 n 20-30
  • 65. years TOTA 25 100 L INTERPRETATION: From the above table it is observed that 60% of the respondents belong to 31-40 age group and 20% of the respondents belong to 40-50 age group and 12% of the respondents belong to bath above 50 years.
  • 66. FIGURE – 1 AGE WISE CLASSIFICATION AGE WISE CLASSIFICATION 8% 12% Between 31-40 years Between 41-50 years Above 50 years Between 20-30 years 20% 60%
  • 67. Table - 2 GENDER WISE CLASSIFICATION NO. OF S.N GENDE PERCENTA RESPONDEN O. R GE TS 1 Male 25 100 2 Female - - TOTAL 25 100 INTERPRETATION:
  • 68. From the above table it is inferred that the 100% of respondents are male.
  • 69. FIGURE – 2 GENDER WISE CLASSIFICATION GENER WISE CLASSIFICATION 100% 100% 90% 80% 70% Male PERCENTAGE 60% Female 50% 40% 0% Female 30% 20% 10% Male 0% 1 GENDER
  • 70. Table - 3 MARITAL STATUS CLASSIFICATION MARIT NO. OF S.N PERCENTA AL RESPONDEN O. GE STATUS TS 1 Married 23 92 Un- 2 2 8 married TOTAL 25 100 INTERPRETATION:
  • 71. From the above table it is inferred that the 92% of respondents says in married and 8% of respondents says in un-married.
  • 72. FIGURE – 3 MARITAL STATUS CLASSIFICATION MARITAL STATUS CLASSIFICATION 100% 92% 90% Married 80% PERCENTAGE 70% Un-married 60% 50% 8% 40% Un-married 30% 20% 10% Married 0% 1 MARITAL STATUS
  • 73. Table – 4 EDUCATIONAL QUALIFICATION EDUCATIO NO. OF S.N NAL PERCENT RESPONDE O. QUALIFICA AGE NTS TION Diploma / 1 14 56 Graduate 2 Below S.S.L.C 4 16 3 P.G 4 16 4 HSC 3 12 TOTAL 25 100 INTERPRETATION:
  • 74. From the above table it is inferred that 56% of respondents were having diploma / graduation, 16% of respondents were below S.S.L.C and P.G respectively remaining 12% of respondents were H.S.C.
  • 75. FIGURE – 4 EDUCATIONAL QUALIFICATION EDUCATIONAL QUALIFICATION 60% 56% 50% 40% PERCENTAGE Diploma / Graduate 30% Below S.S.L.C 20% 16% 16% P.G 12% 10% HSC 0% QUALIFICATION
  • 76. Table – 5 YEARS OF EXPERIENCE YEARS OF NO. OF S.N PERCENTA EXPERIEN RESPONDE O. GE CE NTS Above 15 1 11 44 years 2 11-15 years 8 32 3 5-10 years 3 12 Below 5 4 3 12 years TOTAL 25 100 INTERPRETATION:
  • 77. From the above table shows that 44% of respondents are having above 15 years experience and 32% of respondents are having 11-15 years experience and 12% of respondents are having between 5-10 years experience and 12% of respondents having above below 5 years experience.
  • 78. FIGURE – 5 YEARS OF EXPERIENCE YEARS OF EXPERIENCE 12% EXPERIENCE 12% Below 5 years 5-10 years 11-15 years 32% Above 15 years 44% 0% 10% 20% 30% 40% 50% PERCENTAGE
  • 79. Table - 6 SAFETY BUDGET & SAFETY DEPARTMENT SAFETY BUDGET & SAFETY NO. OF S.NO. PERCE DEPARTMENT RESPONDENTS BEING ARRANGED 1 Yes 22 8 2 No 3 1 TOTAL 25 1 INTERPRETATION:
  • 80. From the above table it is inferred that 88% of respondents were having safety budget & safety department and 12% of respondents exposed are not have safety budget & safety department and in our company.
  • 81. FIGURE – 6 SAFETY BUDGET & SAFETY DEPARTMENT SAFETY BUDGET & SAFETY DEPARTMENT 12% Yes No 88%
  • 82. Table - 7 HEALTH & SAFETY POLICY HEALTH & SAFETY NO. OF S.N PERCENTA POLICY RESPONDE O. GE IS NTS AVAILAB LE 1 Yes 25 100 2 No - - TOTAL 25 100 INTERPRETATION:
  • 83. From the above table it is inferred that 100% respondents says that have health & safety policy in our company.
  • 84. FIGURE – 7 HEALTH & SAFETY POLICY HEALTH & SAFETY POLICY 100% 100% Yes 80% No 60% 40% 0% No 20% Yes 0% 1
  • 85. Table - 8 WORK PERMIT SYSTEM WORK PERMIT NO. OF S.N SYSTEM PERCENTA RESPONDE O. IS GE NTS PROVID ED 1 Yes 25 100 2 No - - TOTAL 25 100 INTERPRETATION:
  • 86. From the above table is shows they are 100% respondents were exposed work permit system in our company.
  • 87. FIGURE – 8 WORK PERMIT SYSTEM WORK PERMIT SYSTEM 0% Yes No 100%
  • 88. Table - 9 FACTORY SAFETY COMMITTEE FACTORY SAFETY COMMITT NO. OF S.N PERCENTA EE RESPONDE O. GE IS NTS AVAILAB LE 1 Yes 25 100 2 No - - TOTAL 25 100 INTERPRETATION:
  • 89. From the table it shows that all the respondent says the safety committee more arranged in our company properly.
  • 90. FIGURE – 9 FACTORY SAFETY COMMITTEE FACTORY SAFETY COMMITTEE 100% 100% Yes 80% No 60% 40% 0% No 20% Yes 0% 1
  • 91. Table - 10 SAFETY COMMITTEE MEETING SAFETY COMMITTE NO. OF S.NO. E MEETING PERCEN RESPONDENTS IS CONDUCTED 1 Weekly once - - 2 Two week once - - 3 Monthly once 25 100 4 Yearly once - - TOTAL 25 100 INTERPRETATION:
  • 92. Above the table shows that 100% employees are respected that the safety committee meeting is being conducted in any month of EID parry.
  • 93. FIGURE – 10 SAFETY COMMITTEE MEETING SAFETY COMMITTEE MEETING 100% 100% 90% 80% 70% PERCENTAGE 60% Weekly once 50% Two week once Monthly once 40% Yearly once 30% 20% 10% 0% 0% 0% 0% 1 SAFETY COMMITTEE MEETING IS CONDUCTED
  • 94. Table - 11 ON-SITE EMERGENCY PLAN ON-SITE EMERGEN CY PLAN NO. OF S.N ARE PERCENTA RESPONDE O. PREPARE GE NTS IN OUR COMPAN Y 1 Yes 24 96 2 No 1 4 TOTAL 25 100 INTERPRETATION:
  • 95. If is found that 96% of respondents expressed that the on site emergency plan is durable. A remaining 4% respondents are expressed that on site emergency plan is not available.
  • 96. FIGURE – 11 ON-SITE EMERGENCY PLAN ON-SITE EMERGENCY PLAN 4% Yes No 96%
  • 97. Table - 12 FIRE – EXTINGUISHERS & FIRE HYDRANT SYSTEM PROVIDED FIRE – EXTINGUIS NO. OF S.N HERS & PERCENT RESPOND O. HYDRANT AGE ENTS SYSTEM PROVIDED 1 Yes 25 100 2 No - - TOTAL 25 100
  • 98. INTERPRETATION: From the table it is observed that 100% of respondents are having adequate fire extinguishers in our company.
  • 99. FIGURE – 12 FIRE-EXTINGUISHERS & FIRE HYDRANT SYSTEM PROVIDED FIRE – EXTINGUISHERS & FIRE HYDRANT SYSTEM PROVIDED Yes No 100% 80% 60% 40% 20% FIRE – 0% EXTINGUISHERS & HYDRANT SYSTEM PROVIDED
  • 100. Table - 13 SAFETY TRAINING PROGRAMME SAFETY TRAINING NO. OF S.N PROGRAM PERCENT RESPONDE O. ME AGE NTS CONDUCT ED 1 Yes 20 80 2 No 5 20 TOTAL 25 100 INTERPRETATION:
  • 101. From the above table it is inferred that 80% of respondents were facilitated with safety training program at work place and 20% respondents were not provided with safety training program.
  • 102. FIGURE – 13 SAFETY TRAINING PROGRAMME SAFETY TRAINING PROGRAMME 100% 90% 20% 80% 70% PERCENTAGE 60% No 50% Yes 40% 80% 30% 20% 10% 0% 1 SAFETY TRAINING PROGRAMME CONDUCTED
  • 103. Table – 14 PRESSURE VESSELS CRANES & CHAIN BLOCKS PRESSURE VESSELS CRANES & NO. OF S.NO. CHAIN PERCENTA RESPONDENTS BLOCKS IS BEING DONE 1 Yes 25 100 2 No - - TOTAL 25 100 INTERPRETATION:
  • 104. From the above table it is inferred that the 100% of respondents are says pressure vessels cranes & chain blocks are at all times inspected periodically well done.
  • 105. FIGURE – 14 PRESSURE VESSELS CRANES & CHAIN BLOCKS PRESSURE VESSELS CRANES & CHAIN BLOCKS 0% 100% No 90% Yes 80% 70% PERCENTAGE 60% 100% 50% 40% 30% 20% 10% 0% 1 PRESSURE VESSELS CRANES & CHAIN BLOCKS IS BEING DONE
  • 106. Table - 15 PERSONAL PROTECTIVE EQUIPMENT PERSONA L PROTECT NO. OF S.N IVE PERCENTA RESPONDE O. EQUIPME GE NTS NT IS BEING USED 1 Yes 25 100 2 No - - TOTAL 25 100 INTERPRETATION:
  • 107. From the above the table obtained about result that 100% of respondents are says that are using protective equipment to all employees.
  • 108. FIGURE – 15 PERSONAL PROTECTIVE EQUIPMENT PERSONAL PROTECTIVE EQUIPMENT 0% 100% No 90% Yes 80% PERCENTAGE 70% 100% 60% 50% 40% 30% 20% 10% 0% 1 PERSONAL PROTECTIVE EQUIPMENT IS BEING USED
  • 109. Table - 16 SAFETY SHOE & SAFETY HELMET SAFETY SHOE & SAFETY NO. OF S.N PERCENTA HELMET RESPONDE O. GE IS BEING NTS PROVID ED 1 Yes 25 100 2 No - - TOTAL 25 100 INTERPRETATION:
  • 110. From the above table it is inferred that the 100% of respondents says that safety shoe & safety helmet is being provided.
  • 111. FIGURE – 16 SAFETY SHOE & SAFETY HELMET SAFETY SHOE & SAFETY HELMET 100% 100% 90% Yes 80% No PERCENTAGE 70% 60% 50% 40% 30% 20% 0% 10% 0% 1 SAFETY SHOE & SAFETY HELMET IS BEING PROVIDED
  • 112. Table - 17 NEAR MISS REPORTING SYSTEM NEAR MISS REPORTING NO. OF S.NO. PERCENT SYSTEM IS RESPONDENTS AVAILABLE 1 Yes 20 80 2 No 5 20 TOTAL 25 100 INTERPRETATION:
  • 113. From the above table it is inferred that the 80% of respondents says that has near miss reporting system in our company.
  • 114. FIGURE – 17 NEAR MISS REPORTING SYSTEM NEAR MISS REPORTING SYSTEM Yes No NEAR MISS REPORTING SYSTEM 20% IS AVAILABLE 80% PERCENTAGE
  • 115.
  • 116. Table - 18 RECOMMENDATION GIVEN BY THE SAFETY COMMITTEE IS IMPLEMENTED RECOMMENDA TION GIVEN BY NO. OF S.N PERCENT THE SAFETY RESPOND O. AGE COMMITTEE IS ENTS IMPLEMENTED 1 Always 15 60 2 Some times 4 16 2 Never 6 24 TOTAL 25 100 INTERPRETATION:
  • 117. From the above table it is inferred that 60% of respondent are always and 24% of respondents are never and 16% of respondents are sometimes.
  • 118. FIGURE – 18 RECOMMENDATION GIVEN BY THE SAFETY COMMITTEE IS IMPLEMENTED RECOMMENDATION GIVEN BY THE SAFETY COMMITTEE IS IMPLEMENTED 24% Always Some times Never 60% 16%
  • 119. Table - 19 NATURAL VENTILATION NATURAL VENTILAT NO. OF S.N PERCENT ION IN RESPONDE O. AGE WORK NTS SPOT 1 Yes 18 75 2 No 7 25 TOTAL 25 100 INTERPRETATION:
  • 120. Above the table shows that the 72% of respondents says that are having adequate ventilation facility and 25% of respondents are says have not ventilation facility in the work spot.
  • 121. FIGURE – 19 NATURAL VENTILATION NATURAL VENTILATION 100% 25% 90% Yes No 80% 70% 60% NATURAL VENTILATION 50% 75% IN WORK SPOT 40% 30% 20% 10% 0%
  • 122. Table - 20 WASTE DISPOSAL SYSTEM WASTE DISPOSA L NO. OF S.N PERCENTA SYSTEM RESPONDE O. GE IS NTS AVAILAB LE 1 Yes 22 88 2 No 3 12 TOTAL 25 100 INTERPRETATION:
  • 123. From the above table it is inferred that the 88% of respondents says that are satisfied in the waste disposal system and 12% respondents says are not do the waste disposal system.
  • 124. FIGURE – 20 WASTE DISPOSAL SYSTEM WASTE DISPOSAL SYSTEM Yes No 12% 88%
  • 125. Table - 21 AMBULANCE VAN IS AVAILABLE AMBULAN CE VAN IS NO. OF S.N AVAILAB PERCENTA RESPONDE O. LE IN GE NTS EACH SHIFT 1 Yes 23 92 2 No 2 8 TOTAL 25 100 INTERPRETATION:
  • 126. From the above table it is classified that 92% of respondents also says that are opinion were having ambulance van facility and 8% of respondents says that are not have ambulance facility.
  • 127. FIGURE – 21 AMBULANCE VAN IS AVAILABLE AMBULANCE VAN IS AVAILABLE Yes No 92% 100% 90% 80% 70% AMBULANCE 60% VAN IS 50% AVAILABLE IN 40% EACH SHIFT 30% 8% 20% 10% 0%
  • 128. Table – 22 MEDICAL ATTENDENTS / DOCTOR AVAILABLE MEDICAL ATTENDE NTS / NO. OF S.N DOCTOR PERCENT RESPONDE O. AVAILABL AGE NTS E IN YOUR FACTORY ? 1 Yes 25 100 2 No - - TOTAL 25 100 INTERPRETATION:
  • 129. From the above table it is inferred that the 100% of employees says that are have in sufficient medical attendants / doctor available in our factory.
  • 130. FIGURE – 22 MEDICAL ATTENDENTS / DOCTOR AVAILABLE Yes 100% 0% No 0% 20% 40% 60% 80% 100%
  • 131.
  • 132. Table - 23 OPINION / SUGGESTION REGARDING HEALTH AND SAFETY MEASURE OF COMPANY OPINION / SUGGESTION NO. OF S.N FOR HEALTH PERCEN RESPOND O. AND SAFETY TAGE ENTS MEASURE OF COMPANY 1 Yes 23 92 2 No 2 8 TOTAL 25 100 INTERPRETATION:
  • 133. Most of the respondents says health & safety facility is enough but some of the respondents says are not have the sufficient health & safety measure in the company.
  • 134. FIGURE – 23 OPINION / SUGGESTION REGARDING HEALTH AND SAFETY MEASURES OF COMPANY OPINION / SUGGESTION REGARDING HEALTH AND SAFETY MEASURES OF COMPANY 8% Yes No 92%
  • 135. CHAPTER - 8 FINDINGS  60% of respondents were belong of the age group 31-40 years.  Fully 100% respondents were male.  Mostly 92% of respondents were married.  About 56% diploma / graduate.  Majority 44% of respondents were having above 15 years experient.  Almost 88% of the respondents to give the opinion for yes about safety budget & safety department.  Almost 88% of respondents says that safety budget & safety department is having in our company.
  • 136. Fully 100% of respondents were satisfied with health & safety policy.  Mostly respondent were satisfied give with work permit system in our company.  Mostly respondent were satisfied with work permit system in the organisation.  Mostly 100% of respondents are fully satisfied for factory safety committee.  All respondents says that the company arranged in factory safety committee.  The 100% of respondents were satisfied with the monthly once safety committee meeting conducted by the company.  It is that new employees not inducted about o & EP.  The 96% of respondents were satisfied with the fire fighting facilities for fire extinguishers & fire hydrant system are available in the factory.
  • 137. The 80% of respondents to have attend safety training programme in last one year.  Fully 100% of respondents says that periodic inspection for company like pressure vessels cranes & chain blocks.  Fully 100% of respondents are using personal Protective equipment during the working hours.  Fully 100% of respondent says that company provide with adequate personal protective equipment like safety shoe & safety helmet.  The 80% of respondents says that plan is having near miss reporting system in working area.  The 60% of respondents says were recommendation given by the safety committee is implemented in a company.  About the 72% of respondents were satisfied with natural ventilation in a work spot.  About 88% of respondents were satisfied with waste disposal system.
  • 138. Mostly 92% of respondents are says that ambulance van id available in each shift.  Fully 100% of respondents were satisfied with medical attendants 1 doctor available in a factory.  The study under stand the over all health and safety measure of company about 92% of respondents opinion suggestion were says really good.
  • 139. CHAPTER - 9 SUGGESTION AND RECOMMENDATION  Safety training programme to be participated by all employees. [Note :- With out Absent]  Personal protective equipment to be fallowed strictly by all workers at working place.  To give the recommendation in proper way about safety oriented.  Fresh air facilities to be improved in the company. [Note :- Concentrate on ventilation facilities]  Wastage disposal system to be improved.  Health and safety measures to be improved for effectively.
  • 140. CHAPTER – 10 CONCLUSION The study on Employee health and safety measures of tanfac (pvt) Ltd., cuddalore, reveals that there is a satisfactory level regarding health and safety measure. Through this study. I got some findings and also I have to give some suggestion based on the findings. I hope that my suggestion will help to improve the health & safety measures in future.
  • 141. APPENDIX A STUDY ON HEALTH AND SAFETY MEASURES OF TANFAC (PVT) LTD., CUDDALORE 1. Name : 2. Age : Between 20-30 years Between 31-40 years Between 41-50 years Above 50 years 3. Gender Male Female 4. Marital Status Married Unmarried 5. Educational Qualification
  • 142. Below S.S.L.C. HSC Diploma / Graduate P.G. 6. Years of Experience Below 5 years 5-10 years 11-15 years Above 15 years 7. Does your department is having safety budget and safety department? Yes No 8. Does the organization have a health & safety policy? Yes No 9. Does your plant is having work permit system? Yes No 10. Does the factory has safety committee?
  • 143. Yes No 11. How frequently the safety committee is meeting? Weekly once Two weeks once Monthly once Yearly once 12. Does your plant is having On-site Emergency Plan? Yes No 13. The Fire Fighting facilities like Fire- Extinguishers & Fire Hydrant system are available? Yes No 14. Do you have attended any safety training programme in last one year? Yes No
  • 144. 15. Does your plant is doing periodic inspection for pressure vessels cranes & chain blocks? Yes No 16. Are you using all Personal Protective Equipment during the working hours? Yes No 17. Do you have provided with adequate Personal Protective Equipment like Safety Shoe & Safety Helmet? Yes No 18. Are your Plant is having Near miss reporting system? Yes No 19. Do you think the recommendation given by the safety committee is implemented?
  • 145. Always Sometimes Never 20. Whether natural ventilation in your work spot is adequate? Yes No 21. Are you satisfied with waste disposal system? Yes No 22. Is Ambulance van is available in each shift? Yes No 23. Are the Medical attendants / Doctor available in your factory? Yes No 24. Mention you opinion / suggestion regarding health and safety measure of company? Yes No
  • 146.
  • 147. BIBLIOPGRAPHY 1. “Human Resource Management” C.B. Gupta [1996] Sultanchand & Sons Publications. NewDelhi – 110002 2. “Marketing Research, New Delhi.” D.D. Sharma [1999] Sultanchad & Sons Publications New Delhi – 110002 3. “Human Resource and Personnel Management” Tata Mcgraw – Hll Publishing. New Delhi – 110002 4. “Published by the health and safety executive”