1. Format No. QSP/7.1/01.F01
Issue No.03 Dated: June 19,2009
UNIVERSITY OF PETROLEUM & ENERGY STUDIES, DEHRADUN
COURSE PLAN
(Programme: B.Tech)
(Stream: Integrated [PSE + PSM ) II semester
(Batch: 2009-2010)
(Subject code: GNEG 101)
(Subject name: Workshop Technology)
G.G.Sastry
(Name of the faculty)
COLLEGE OF MANAGEMENT/ENGINEERING STUDIES
UNIVERSITY OF PETROLEUM & ENERGY STUDIES
DEHRADUN

2. COURSE PLAN
LEVEL OF KNOWLEDGE REQUIRED: Prerequisite
OBJECTIVES: -
The objectives of this course are:
a) To provide thorough knowledge on various Metals, its properties, Heat
Treatment & Manufacturing processes, etc.
b) To provide basic knowledge on various Machines/Tools used for different
Manufacturing processes and Machining from raw material to end Product.
c) To provide basic knowledge on how a Creative Idea ends with a Successful
Product in Engineering Field.
THE SYLLABUS: (Describe all the units)
The syllabus consists of the following major sections
Unit No. Topic Sub-topics
Unit 1: Engineering Fundamental learning about Metals/Non Metals, Ferrous
Materials, its and Non Ferrous, properties and Heat Treatment
classification.
Unit 2 Hot and Cold Introduction of Various Forging Operations; Drawing,
working: Upsetting, Bending, Fullering, Swaging and Flattening
Forging Shop
Unit 3 Foundry Shop Introduction to Simple Pattern, Molding- Materials,
Types, procedure of Mould preparation, use of Cores,
Melting Furnaces, Tools and Equipment used in
Foundry. NDT of castings.
Unit 4 Welding Shop Introduction to Different Welding Methods, Welding
Equipment, Electrodes, Welding Joints, Awareness of
Welding Defects. Gas/Electric Arc/Resistance &
Special Types of wildings, Soldering and Brazing.
Unit 5 Fitting Shop, Description of Fitting Tools and their uses, i.e.
Hammers, Chisels, Files, Vices, Drills, Taps, Dies
&Drilling machines.
Unit 6 Sheet metal Knowledge of Tools and Equipment used in making of
Shop. Sheet Metal Components and parts. Different joining
Techniques.
Unit 7 Carpentry Introduction to various types of timber, Ply-wood and
Shop Particle Boards, Defects in Timber, Seasoning of wood.

3. Description and use of Carpenter’s Tools,
Unit 8 Machine shop Introduction to various parts of Lathe, Lathe Tools and
Lathe Operations. Demonstration of Thread Cutting,
Drilling, Boring, Taper Turning and Knurling on the
Lathe.
PEDAGOGY
The course will be taught using lecture / IT enabled Power point presentation method.
1. Understanding of the concepts, which make students familiar with different types of
Materials, its properties & Heat Treatment purposes, their mechanism & usefulness.
2. This will provide an introduction to the important concepts and methodology involved
in studying various manufacturing/machining processes under the head workshop
Technology,
3. The concepts will be adequately illustrated with examples to make applications of
Theoretical concepts clear and to proceed for Practical methodology I in the laboratory
and also to know, how a Creative Idea ends with a Successful Product in
Engineering Field.
4. Students will be required to make presentations when required and solve numerical
problems
EVALUATION & GRADING
Students will be evaluated based on the following three components.
• Internal assessment
• Mid term examination
• End term examination
Internal assessment: weightage 30%
Internal assessment shall be done based on the following:
• Quizzes/Tests –Two quizzes/Tests to be held during the semester. The schedule for
quizzes is given in the detailed session plan. Students who miss out on a quiz/Test will
lose the marks.

4. • Presentations- Presentations shall be held any time convenient during the semester.
Students shall study one or more aspects of the required process and analyze it critically.
Presentations will be group assignments. Each member of the group shall be awarded the
grade. Announcements of groups shall be made by the faculty. Presentations shall be of
10 minutes length which will be followed by a question and answer session by students
as well as faculty. Each member of the group is supposed to present. Presentations shall
be assessed on contented, presentation style and ability to answer queries related to the
subject.
• Assignment(s)- Assignment(s) could be numerical problems or case studies or both.
Students are supposed to submit assignments on a particular date. Those who do not
submit the assignment by the due date shall be penalized through deduction of marks.
This deduction shall be at the discretion of the faculty.
Mid term examination: weigtage 20%
Mid term examination shall be of two hours duration and shall be a combination of short theory
questions and numerical problems.
End term examination: weightage 50%
End term examination shall be of three hours duration. The examination shall have short theory
questions and/ or objective type questions, short numerical problems.
Grading
The overall marks obtained at the end of the semester comprising all the three components
mentioned above shall be converted to a grade by the faculty.
The grades awarded by the faculty shall be finalized by an examination
committee.
Attendance
Students are required to have a minimum attendance of 75% in each subject consistently on
every month basis. Students with less than the stipulated percentage shall not be allowed to
appear in the end semester examination.
COURSE REQUIREMENTS:
Since the curriculum of the course requires analytical and strategic decision making process so
the students have to go through the mix of class presentation, role play, quizzes etc.
We would be using numerical illustrations and questions, so as to apply the methods and
techniques in business problems.
Needless, to mention that student’s classroom participation will add value to their overall
evaluation.

5. DETAILED SESSION PLANOUT
TOPICS SESSIONS READINGS Assign
(No.) ment
(Presen
tation/
Case/
Quiz/test/
other)
1. Engineering Materials, its classification
a) Fundamental learning about Metals/Non Metals,
Ferrous and Non Ferrous, properties and Heat 3 -
Treatment -
2. Hot and Cold working: Forging Shop
a) Introduction of Various Forging Operations;
Drawing, Upsetting, Bending, Fullering, Swaging and
Flattening 3 - I Test -
3. Foundry Shop
a) Introduction to Simple Pattern, Molding- Materials,
Types, procedure of Mould preparation, use of Cores, 3 - -
Melting Furnaces, Tools and Equipment used in Foundry.
NDT of castings.
4.Welding Shop
a) Introduction to Different Welding Methods, Welding
Equipment, Electrodes, Welding Joints, Awareness of Welding I Assign-
Defects. Gas/Electric Arc/Resistance & Special Types of 3 - -ment
weldings, Soldering and Brazing.
MID – TERM EXAMINATION

6. 5. Fitting Shop
a) Description of Fitting Tools and their uses, i.e.
Hammers, Chisels, Files, Vices, Drills, Taps, Dies 3 - -
&Drilling machines.
6. Sheet metal shop
a) Knowledge of Tools and Equipment used in making
of Sheet Metal Components and parts. Different 3 - -
joining Techniques.
7. Carpentry Shop
a) Introduction to various types of timber, Ply-wood
and Particle Boards, Defects in Timber, Seasoning 3 - II Assign-
of wood. Description and use of Carpenter’s Tools, -ment
8. Machine Shop
a) Introduction to various parts of Lathe, Lathe Tools and
Lathe Operations. Demonstration of Thread Cutting, 3 -
Drilling, Boring, Taper Turning and Knurling on the
Lathe.
END - SEMESTER EXAMINATION
Total Sessions* 24
*One Session =One Hr.
SUGGESTED READINGS:
BOOKS:
1. A Text Book of Workshop Technology (Manufacturing Processes) – R.S.Khurmi &
J.K. Gupta.
2. Workshop Technology – O.P.Khanna
3. Introduction to Manufacturing Technology – P.C. Sharma.
4. Workshop Technology Vol I &II - B.S. Raghuvansh
5. Workshop Technology Vol. I &II - S.K Hajra Choudry,
S.K. Bose, A.K. Hajra Choudry, Nirjhar Joy.
Web Sources: Wikipedia on particular headings.