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Field Service, Repair and
Reman Solutions

                                       AFTER HOURS SERVICE, CALL 888-356-3963
                                    ILLINOIS	CALL:	630-563-3600	•	WISCONSIN	CALL:		262-781-1815		
             Solutions Partner
           Authorized Distributor
Before ▲                  ▲
                                                                                                       After




    CMA/Flodyne/Hydradyne Service Department


    HYDRAULIC	AND	PNEUMATIC	REPAIR	
    Our skilled Service Department is available to overhaul, repair or remanufacture hydraulic and pneumatic
    systems and components.
        n	 All repairs come with a One Year Repair Warranty
        n	 We use genuine factory parts
        n	 Each repaired component is thoroughly tested to orginal specifications
        n	 	 e are an Authorized Repair Center for Bosch Rexroth and Tokyo Keiki (formerly Tokimec)
           W
        n	 	 e also repair most manufacturer’s brands of valves, cylinders and components
           W
        n	 email service&repair@cmafh.com to schedule your next repair


    AFTER	HOURS	EMERGENCY	SERVICE	
    We understand your sense of urgency when a machine breaks down, especially when it happens during a
    weekend, holiday or after normal business hours. We developed our after hours emergency service to get you
    up and running at any time of day.
        n	 Sales engineers available 24/7 for your convenience.
        n	 For Rates and Information, please visit our website at www.cmafh.com
        n	 Call 888-356-3963 for after hours emergency service.


    FIELD	SERVICE	
    Our Field Service Department provides comprehensive on-site support when and where you need it:
        n	 Hydraulic installation & start-up
        n	 Machine troubleshooting
        n	 Preventative maintenance
        n	 Fluid service (fluid sample testing, conditioning and corrective action plan)
        n	Machine guarding & light curtain integration
        n	For Rates and Information, please visit our website at www.cmafh.com


	 ELECTRICAL	REPAIR,	UPGRADE
    Our skilled engineers are available to troubleshoot your electrical components and systems and make
    recommendations. We offer warranty repair services through our original equipment manufacturers, and we
    may source repairs as needed through our supplier network.
RETROFIT	&	REMANUFACTURE	PROGRAM

                                                                      offer RemanPlus. Should your plans for your
                                                                      equipment extend beyond five years from the
                                                                      end-of-life date, we have pre-configured retrofit
                                                                      solutions or custom upgrades that will ensure
                                                                      productivity well into the future.

                                                                      RemanPlus	 -	 With RemanPlus, we can bring all
                                                                      of the drive and control product on your machine
                                                                      back to like new condition to ensure continued
                                                                      operation. We guarantee that we will be able to
                                                                      repair that equipment for five years beyond its
                                                                      end-of-life date.

                                                                      Retrofit	-	If you choose to extend your machine’s
Remanufactured drives ensure product availability for an additional
five years beyond end of life.                                        life by more than five years beyond the product’s
                                                                      maturity, we have pre-configured retrofit solutions
Options	for	Mature	Drive	Systems	-	Rexroth drive systems              ready for you. This is a cost-efficient way to add
are available for purchase for a duration of approximately            many years of reliable production time to your
ten years. Meanwhile, a new drive generation is taking                equipment. Installation and setup of a typical
over. The seasoned product is available for repair or                 retrofit kit can take as little as 1 to 2 days.
replacement for another ten years. After that period, the
product has entered maturity which means that repair is               Upgrade	-	 For longer term plans, an upgrade to the
dependent on the availability of parts.                               newest Rexroth technology will provide many years
For machines whose expected useful life is less than                  of continued production, along with support and
five years beyond the product end-of-life date, we                    serviceability, well into the future.




                                        HOW	SAFE	IS	YOUR	EQUIPMENT?

                                        A	Machine	Risk	Assessment	will	tell	you	before	it	is	too	late.
                                        Machine assessments help you comply with current and emerging standards
                                        by providing consulting services for safety critical controls. Our solutions
                                        can help reduce lost-time accidents, improve workplace safety and improve
                                        employee morale, which will ultimately result in increased productivity.
Four Types of Assessment:
    n	 Compliance Assessment
    n	 Compliance Assessment with Generalized Recommendations
    n	 Risk Reduction (Product Oriented Solution)
    n	 Machine & Process Safeguarding Assessment and Risk Reduction Solution (Best Value and Most Usable)

Safety Solutions Include:
    n	 Light Curtains                                            n	 Safety Programmable PLCs
    n	 Perimeter Access Guarding                                 n	 Laser Scanners
    n	 Interlock Switches                                        n	 Safety Mats
    n	 Safety Edges & Bumpers                                    n	 Hard Guarding- Fixed Point/Machine Guarding
    n	 Safety Monitoring Relays                                  n	 Integrated Intelligent Drives with Safety on Board

Contact CMA/Flodyne/Hydradyne for more information on:
    n	 Machine & Process Safety Education                        n	 Engineering and Design
    n	 Documented Assessment and Risk Identification             n	 Integration and Implementation
CASE	STUDY... Upgrade	and	Rebuild	of	1960’s	era		
                                              Forging	Press	Manipulator	Control

  We were recently contacted to work on an
  upgrade and rebuild of a 1960’s era forging
  manipulator. The old system consisted of two 125
  hp motors coupled to fixed displacement pumps
  with accumulator stands and line-mounted, hand
  operated control valves.


  THE	SOLUTION
  CMAFH developed a new system design utilizing some
  of the old system’s rebuilt / repaired components for
  a significant cost savings through our repair facility.
  We rebuilt three Bosch Rexroth hydraulic motors and
                                                                  Custom Manifold 1: CMAFH designed custom ductile iron manifold
  repaired five Hydac accumulators.                               (40"x12"x12") incorporating Bosch Rexroth proportional controls
  CMAFH provided new Bosch Rexroth pumps and                      with on board elctronics and Sun Hydraulics cartridge valves for
                                                                  smooth and precise control of the up/down, traverse, and rotate
  designed and built two custom ductile iron manifolds            functions. Manifold utilizes SAE and 4 bolt flange connections to
  for fewer leak points. We incorporated Bosch Rexroth            minimize leaks, with all of the proportional valves wired (using
                                                                  shielded cable) to a junction box.
  proportional controls and Sun Hydraulic cartridge
  valves, all pre-wired to a junction box for ease of
  installation. CMAFH also provided new drawings and
  documentation.



  BUILT	TO	LAST	ANOTHER	50	YEARS
  The new system utilizes horsepower limiting controls
  to keep the horsepower requirements within the 125
  hp motors while providing a 40% increase in flow.
  The new control manifold now consists of complete
  on-board electronic proportional valves for precise
                                                                  Custom Manifold 2: CMAFH designed custom ductile iron
  control of the operation via joysticks back at the              manifold (40"x12"x12") incorporating Bosch Rexroth high flow
  remote operator station. CMAFH also designed an                 DIN style logic and directional control valves, which control the
                                                                  clamp, side shift and anti-sway function. Manifold utilizes SAE
  offline filter/cooling loop to keep the system clean and        and 4 bolt flange connections to minimize leaks, with all 120 volt
  cool for many years to come.                                    valves wired to a junction box.




MAIN DISTRIBUTION CENTERS                               BRANCH OFFICES
1000 MUIRFIELD DRIVE     3265 GATEWAY ROAD, SUITE 300   ROCKFORD, IL TEL. (815) 229-7602    GREEN BAY, WI TEL. (920) 336-7620
HANOVER PARK, IL 60133   BROOKFIELD, WI 53045                        FAX (815) 229-7905                   FAX (920) 336-7610
PHONE: (630) 563-3600    FAX (815) 229-7905             PEORIA, IL   TEL. (309) 697-7005
FAX: (630) 563-3850      PHONE: (262) 781-1815                       FAX (309) 697-8576

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Field Service, Repair and Reman Solutions

  • 1. www.cmafh.com Field Service, Repair and Reman Solutions AFTER HOURS SERVICE, CALL 888-356-3963 ILLINOIS CALL: 630-563-3600 • WISCONSIN CALL: 262-781-1815 Solutions Partner Authorized Distributor
  • 2. Before ▲ ▲ After CMA/Flodyne/Hydradyne Service Department HYDRAULIC AND PNEUMATIC REPAIR Our skilled Service Department is available to overhaul, repair or remanufacture hydraulic and pneumatic systems and components. n All repairs come with a One Year Repair Warranty n We use genuine factory parts n Each repaired component is thoroughly tested to orginal specifications n e are an Authorized Repair Center for Bosch Rexroth and Tokyo Keiki (formerly Tokimec) W n e also repair most manufacturer’s brands of valves, cylinders and components W n email service&repair@cmafh.com to schedule your next repair AFTER HOURS EMERGENCY SERVICE We understand your sense of urgency when a machine breaks down, especially when it happens during a weekend, holiday or after normal business hours. We developed our after hours emergency service to get you up and running at any time of day. n Sales engineers available 24/7 for your convenience. n For Rates and Information, please visit our website at www.cmafh.com n Call 888-356-3963 for after hours emergency service. FIELD SERVICE Our Field Service Department provides comprehensive on-site support when and where you need it: n Hydraulic installation & start-up n Machine troubleshooting n Preventative maintenance n Fluid service (fluid sample testing, conditioning and corrective action plan) n Machine guarding & light curtain integration n For Rates and Information, please visit our website at www.cmafh.com ELECTRICAL REPAIR, UPGRADE Our skilled engineers are available to troubleshoot your electrical components and systems and make recommendations. We offer warranty repair services through our original equipment manufacturers, and we may source repairs as needed through our supplier network.
  • 3. RETROFIT & REMANUFACTURE PROGRAM offer RemanPlus. Should your plans for your equipment extend beyond five years from the end-of-life date, we have pre-configured retrofit solutions or custom upgrades that will ensure productivity well into the future. RemanPlus - With RemanPlus, we can bring all of the drive and control product on your machine back to like new condition to ensure continued operation. We guarantee that we will be able to repair that equipment for five years beyond its end-of-life date. Retrofit - If you choose to extend your machine’s Remanufactured drives ensure product availability for an additional five years beyond end of life. life by more than five years beyond the product’s maturity, we have pre-configured retrofit solutions Options for Mature Drive Systems - Rexroth drive systems ready for you. This is a cost-efficient way to add are available for purchase for a duration of approximately many years of reliable production time to your ten years. Meanwhile, a new drive generation is taking equipment. Installation and setup of a typical over. The seasoned product is available for repair or retrofit kit can take as little as 1 to 2 days. replacement for another ten years. After that period, the product has entered maturity which means that repair is Upgrade - For longer term plans, an upgrade to the dependent on the availability of parts. newest Rexroth technology will provide many years For machines whose expected useful life is less than of continued production, along with support and five years beyond the product end-of-life date, we serviceability, well into the future. HOW SAFE IS YOUR EQUIPMENT? A Machine Risk Assessment will tell you before it is too late. Machine assessments help you comply with current and emerging standards by providing consulting services for safety critical controls. Our solutions can help reduce lost-time accidents, improve workplace safety and improve employee morale, which will ultimately result in increased productivity. Four Types of Assessment: n Compliance Assessment n Compliance Assessment with Generalized Recommendations n Risk Reduction (Product Oriented Solution) n Machine & Process Safeguarding Assessment and Risk Reduction Solution (Best Value and Most Usable) Safety Solutions Include: n Light Curtains n Safety Programmable PLCs n Perimeter Access Guarding n Laser Scanners n Interlock Switches n Safety Mats n Safety Edges & Bumpers n Hard Guarding- Fixed Point/Machine Guarding n Safety Monitoring Relays n Integrated Intelligent Drives with Safety on Board Contact CMA/Flodyne/Hydradyne for more information on: n Machine & Process Safety Education n Engineering and Design n Documented Assessment and Risk Identification n Integration and Implementation
  • 4. CASE STUDY... Upgrade and Rebuild of 1960’s era Forging Press Manipulator Control We were recently contacted to work on an upgrade and rebuild of a 1960’s era forging manipulator. The old system consisted of two 125 hp motors coupled to fixed displacement pumps with accumulator stands and line-mounted, hand operated control valves. THE SOLUTION CMAFH developed a new system design utilizing some of the old system’s rebuilt / repaired components for a significant cost savings through our repair facility. We rebuilt three Bosch Rexroth hydraulic motors and Custom Manifold 1: CMAFH designed custom ductile iron manifold repaired five Hydac accumulators. (40"x12"x12") incorporating Bosch Rexroth proportional controls CMAFH provided new Bosch Rexroth pumps and with on board elctronics and Sun Hydraulics cartridge valves for smooth and precise control of the up/down, traverse, and rotate designed and built two custom ductile iron manifolds functions. Manifold utilizes SAE and 4 bolt flange connections to for fewer leak points. We incorporated Bosch Rexroth minimize leaks, with all of the proportional valves wired (using shielded cable) to a junction box. proportional controls and Sun Hydraulic cartridge valves, all pre-wired to a junction box for ease of installation. CMAFH also provided new drawings and documentation. BUILT TO LAST ANOTHER 50 YEARS The new system utilizes horsepower limiting controls to keep the horsepower requirements within the 125 hp motors while providing a 40% increase in flow. The new control manifold now consists of complete on-board electronic proportional valves for precise Custom Manifold 2: CMAFH designed custom ductile iron control of the operation via joysticks back at the manifold (40"x12"x12") incorporating Bosch Rexroth high flow remote operator station. CMAFH also designed an DIN style logic and directional control valves, which control the clamp, side shift and anti-sway function. Manifold utilizes SAE offline filter/cooling loop to keep the system clean and and 4 bolt flange connections to minimize leaks, with all 120 volt cool for many years to come. valves wired to a junction box. MAIN DISTRIBUTION CENTERS BRANCH OFFICES 1000 MUIRFIELD DRIVE 3265 GATEWAY ROAD, SUITE 300 ROCKFORD, IL TEL. (815) 229-7602 GREEN BAY, WI TEL. (920) 336-7620 HANOVER PARK, IL 60133 BROOKFIELD, WI 53045 FAX (815) 229-7905 FAX (920) 336-7610 PHONE: (630) 563-3600 FAX (815) 229-7905 PEORIA, IL TEL. (309) 697-7005 FAX: (630) 563-3850 PHONE: (262) 781-1815 FAX (309) 697-8576