奈米鍍膜代工(Nano-Coating Service)

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榮生張

Tecnologia

奈米鍍膜代工
Nano Coating Service
By
Ronson Chang 張榮生
0978857567
Ronson.chang@gmail.com

源起
‧ 電子產品的小型化或無風扇低噪音的設計, 加上使用晶片速度
一直提升, 在在都影響了商品之溫度散熱效率
‧ 玻璃製品在薄化硬化後之處理, 就是要求有透光、自淨、易
潔、抗污、親水、疏水、AS、AF、AG、AR及抗菌的效果
‧ 建築石材除了表面光滑外也需要自淨、易潔、親水、疏水的效
果!
‧ 鍍膜就是為了讓以上的物件有更好的物理特性, 以靜電塗裝或
是奈米鑽石噴塗方式將特殊材料塗佈至物件上, 達到原物件沒
有的特性!
‧ 本團隊掌握了以熱輻射為主的散熱材料:奈米碳球(C60), 先以
靜電塗裝方式為國內外廠商代工散熱塗佈在鋁材上。另最新自
行研發奈米級鑽石鍍膜噴頭及塗佈設備Turn-Key, 運用奈米的
噴塗技術及設備,在玻璃及石材上大量應用特定材料附著至成品
製程上, 自動化生產, 節省用料量及奈米級之塗佈, 將功能面
完整發揮出來, 而不需要使用設備昂貴的進口機台, 達到降低製
造成本, 讓投資報酬率加速!

現況
散熱的追求 :
•臨界溫度2~3度C的改變/降溫比率8~12%的明顯差距/Hot Spot快速均溫的考
量
•熱傳遞三方式(熱傳導、熱對流、熱輻射)各領風騷：市場上熱輻射著墨較少
•素材 : 鋁合金(純鋁最佳)
•基材 : 奈米碳球(C60)
•加工方式 : 粉體靜電塗裝
自淨、易潔、透光、疏水、防油、耐汙、 AS、AF、AG、AR、耐損或親水
•素材 : 玻璃, 石材
•基材 : 水性( TiO2, SiO2,…), 溶劑(道康寧2634,…)
•加工方式 : Spray噴塗
•機台噴塗面積 : 目前第一階段提供60cm*60cm, 第二階段提供2m*1m
•市場 : 第一階段以手機、平板、筆電及小型面板(32”)與大理石、磁磚(2才
內); 第二階段以大型太陽能玻璃、70吋大型面板與戶外建築Low E玻璃、大
理石…等

散熱之應用
1. Sink
上源
2.フード
頂点内層
3.フード
側辺内層
4.フード
頂点外層
5フード
側辺外層
6. Sink
下源
7室溫
Non. Coating 97.00 48.35 45.47 46.54 43.35 94.58 27.48
Coating(Cu)銅 91.85 45.8 45.05 44.40 43.00 90.45 27.62
Coating (Al)鋁 89.35 * * * * 78.17 28.53
Parameter
溫度℃
1.Sink上源
2.フード頂点内層
3.フード側邊内層
4.フード頂点外層
5.フード側邊外層
6. Sink下源

自淨、易潔、透光、防水、防油、
耐汙、耐損或親水之應用
‧磁磚石材之自淨易潔
親水應用
‧台大綠房子 : 戶外玻
璃之自淨易潔抗污

商業模式
‧純粹鍍膜代工(客戶決定基材)
‧含基材鍍膜代工(連工帶料)
‧單純銷售奈米級噴塗設備(含未來設備維護)
‧直接與有產能之客戶合資公司在客戶端之
廠內(本團隊提供奈米噴塗設備及基材建議
與技術移轉, 產能端客戶提供場地人員電
力與管理, 以成立子公司來服務客戶公司,
獲利均分)

我們的優勢
• 20幾年自動化生產設備經驗
• 奈米碳球(C60)散熱材料生產後製程專利及完全自製奈米
鑽石噴頭及機台(Turn-Key)
• 不同的解決方案 : 粉體、水性及溶劑基材
• 兩個代工廠址 : 台中市潭子區及新北市八里區, 離港口距
離近, 兩岸直航最近
• 彈性生產, 可接多樣少量訂單及試產
• 材料浪費降至最低, 生產速度增快, 能源耗損也低, 環保安
全也特別重視
• 下一代Road map將提供水性散熱噴塗代工, 取代以前的粉
體塗裝耗能之加工方式, 讓膜厚<20nm, 以降低材料成本

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奈米鍍膜代工(Nano-Coating Service)

1. 奈米鍍膜代工 Nano Coating Service By Ronson Chang 張榮生 0978857567 Ronson.chang@gmail.com

2. 源起 ‧ 電子產品的小型化或無風扇低噪音的設計, 加上使用晶片速度一直提升, 在在都影響了商品之溫度散熱效率 ‧ 玻璃製品在薄化硬化後之處理, 就是要求有透光、自淨、易潔、抗污、親水、疏水、AS、AF、AG、AR及抗菌的效果 ‧ 建築石材除了表面光滑外也需要自淨、易潔、親水、疏水的效果! ‧ 鍍膜就是為了讓以上的物件有更好的物理特性, 以靜電塗裝或是奈米鑽石噴塗方式將特殊材料塗佈至物件上, 達到原物件沒有的特性! ‧ 本團隊掌握了以熱輻射為主的散熱材料:奈米碳球(C60), 先以靜電塗裝方式為國內外廠商代工散熱塗佈在鋁材上。另最新自行研發奈米級鑽石鍍膜噴頭及塗佈設備Turn-Key, 運用奈米的噴塗技術及設備,在玻璃及石材上大量應用特定材料附著至成品製程上, 自動化生產, 節省用料量及奈米級之塗佈, 將功能面完整發揮出來, 而不需要使用設備昂貴的進口機台, 達到降低製造成本, 讓投資報酬率加速!

3. 現況散熱的追求 : •臨界溫度2~3度C的改變/降溫比率8~12%的明顯差距/Hot Spot快速均溫的考量 •熱傳遞三方式(熱傳導、熱對流、熱輻射)各領風騷：市場上熱輻射著墨較少 •素材 : 鋁合金(純鋁最佳) •基材 : 奈米碳球(C60) •加工方式 : 粉體靜電塗裝自淨、易潔、透光、疏水、防油、耐汙、 AS、AF、AG、AR、耐損或親水 •素材 : 玻璃, 石材 •基材 : 水性( TiO2, SiO2,…), 溶劑(道康寧2634,…) •加工方式 : Spray噴塗 •機台噴塗面積 : 目前第一階段提供60cm*60cm, 第二階段提供2m*1m •市場 : 第一階段以手機、平板、筆電及小型面板(32”)與大理石、磁磚(2才內); 第二階段以大型太陽能玻璃、70吋大型面板與戶外建築Low E玻璃、大理石…等

4. 散熱之應用 1. Sink 上源 2.フード頂点内層 3.フード側辺内層 4.フード頂点外層 5フード側辺外層 6. Sink 下源 7室溫 Non. Coating 97.00 48.35 45.47 46.54 43.35 94.58 27.48 Coating(Cu)銅 91.85 45.8 45.05 44.40 43.00 90.45 27.62 Coating (Al)鋁 89.35 * * * * 78.17 28.53 Parameter 溫度℃ 1.Sink上源 2.フード頂点内層 3.フード側邊内層 4.フード頂点外層 5.フード側邊外層 6. Sink下源

5. 自淨、易潔、透光、防水、防油、耐汙、耐損或親水之應用 ‧磁磚石材之自淨易潔親水應用 ‧台大綠房子 : 戶外玻璃之自淨易潔抗污

6. 商業模式 ‧純粹鍍膜代工(客戶決定基材) ‧含基材鍍膜代工(連工帶料) ‧單純銷售奈米級噴塗設備(含未來設備維護) ‧直接與有產能之客戶合資公司在客戶端之廠內(本團隊提供奈米噴塗設備及基材建議與技術移轉, 產能端客戶提供場地人員電力與管理, 以成立子公司來服務客戶公司, 獲利均分)

7. 我們的優勢 • 20幾年自動化生產設備經驗 • 奈米碳球(C60)散熱材料生產後製程專利及完全自製奈米鑽石噴頭及機台(Turn-Key) • 不同的解決方案 : 粉體、水性及溶劑基材 • 兩個代工廠址 : 台中市潭子區及新北市八里區, 離港口距離近, 兩岸直航最近 • 彈性生產, 可接多樣少量訂單及試產 • 材料浪費降至最低, 生產速度增快, 能源耗損也低, 環保安全也特別重視 • 下一代Road map將提供水性散熱噴塗代工, 取代以前的粉體塗裝耗能之加工方式, 讓膜厚<20nm, 以降低材料成本

奈米鍍膜代工(Nano-Coating Service)

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