RESUME FOR PROCESS & MAINTENANCE ELECTRONICS (SMT & POST SMT)

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CURRICULUM VITAE
RAJIV SAXENA
B-105 Krishana Enclave
West Model Town
Ghaziabad
Mobile No:+91-8826125588
E-Mail id:rajiv_saxena68@yahoo.co.in
Present Address House no. 1823 sector 10 A
Gurgaon______________________________________________________
Objective:
Acquire a significant position in a competitive organisation and explore opportunities to
demonstrate professional ability towards ensuring targets set by company to fulfill internal &
external customer requirements
Employment History : May 2013-Till date
1.Hella India Automotive Pvt. Ltd.
Presently working as Manager Maintenance & process of electronics module with
Hella India automotive Pvt. Ltd. Gurgaon.
Company Profile
Hella India is a 100% owned subsidiary of Hella Group of Germany. It is world leader in Horns, Air
Temperature Sensors, Body Actuators, Switches, Accelerator Pedal Sensors , body control unit ,
remote key entry ,CAPE & FCM and supplying to automobile industries (Export & OEM) all major
car manufacturers like Tata Motors, Maruti Suzuki, Mahindra & Mahindra REVA, Ashok Leyland,
Eicher, Hyundai, Honda, General Motors, Ford, IFB, Behr, Lumax, IJC, Nippon etc. It is TS-16949
& ISO-14001 certified company.
Job Responsibilities:
 Responsible for overall Manufacture Process & maintenance of SMT Line ,BCM and RKE.,
 To meet the customer requirement, as per plan.
 Rejection control and analysis through daily quality meeting and quick response to the
problems.
 To maintain OEE of AMS ( automatic mounting system) and FMS(flexible mounting system.)
 Responsible for taking CAPA (corrective action and preventive action )againt quality related
observation for in-house and customer.
 Responsible for customer , QMS and EMS and internal audits .
 Responsible for sample planning , production and full run and run at the rate tests for new
projects.
 Having knowledge of Traceability upto product and components level through iTac ( internal
system for traceability and control)( software used in hella).
 Having knowledge of press fit technology ( substitute of soldering.)
 Having Knowledge of multifunctional depanellization like saw and milling made by asys.
 Having knowledge of automatic end of line tester of BCM & RKE.
 Having Knowledge of fully automated logistic box for RKE and BCM made by IPTE, China.
 Having knowledge of automatic laser marking to create Data Matrix Code to ensure complete
traceability and control on each and every station.
Having knowledge of engraving type marking on product.

2. M/S Pricol Denso Ltd. June 2006 – April 2013

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 Worked as a Dy. Manager production & maintenance of Electronics Modules & SMT Line ,
with M/s PRICOL LTD Manesar Gurgaon, .
 Company Profile :
 Pricol Ltd. is one of the leading manufacturers of instrument clusters and many types of
gauges for two wheelers & four wheelers and supplying to all OEMs Automotive industries like
Maruti, Hero Honda, Honda, Telco, Honda siel, Yamaha etc., apart from these, Pricol joint venture
& technical collaboration with DENSO Corp Japan for supplying products to power train
application & vehicle management application such as Chain tensioner, Auto fuel cock, Speed
Sensor etc., Pricol Ltd operating 8 manufacturing units at varies places in india & International such
as Coimbatore, Gurgaon, Pune, Rudrapur & Indonasia.
Job Responsibilities:-
• Responsible of complete maintenance of PLC based special purpose machines (SPM).
• Responsible for different types of machine, like Speedo Meter pointer driving machine, Wave
Soldering, Auto calibration, inspections stages etc.,
• Responsible for complete maintenance of SMT Line.& spare part management.
• Hands on experience of different types of soldering machines like wave soldering ,reflow ,CNC
Coil Winding Machine etc..
• Responsible for the documentation of ISO/TS 16949,OHSAS 18001,ISO14001 records.
• Designing concept of various Gauges, Fixtures required for development product.
• Finding out possibility of Poke Yoke & Kaizen in existing & new line , new fixtures &
implementation of the same.
• Implementing systems & cycle time study , line balancing, increasing production.
• Planning & monitoring of Preventive maintenance.
• Analysis of preventive & predictive maintenance .
• Implement varies type energy ,water & diesel saving activity in our plant.
• Responsible for conducting weekly progress of new line set up with CFT and make action plan
and responsibility.
• Conducting process audit for process development and cost reduction.
• Development of tools, modification of tools to improve productivity, quality of product.
• Planning and managing manpower resources & maintains 5S in deptt..
• Planning & monitoring of critical & Consumable spare part .
• Monitoring & managing all electronics two & four Wheeler speedometer assembly & SMT line.
• Meet target as per production plan assembly section and analysing O.E.E data for maximum
utilization of man machine & material for improving productivity.
• Responsible for smooth material flow within the assembly section & other departments.
• Co-ordination with PPC for material shortage and production planning.
• To provide regular training to operator about the operation of machine ,Safety factor ,5S
,ESD,On job training, Special & critical process etc.

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• Co-ordinating internal / external audit & maintaining records as per customer requirement &
ISO/TS 16949 :2009,ISO 14001:2004 (EMS),18001:2007(OHAS)
• .To organize quality meeting on daily basis & to take countermeasures against rejection .
• Developing new Kaizen to eliminate rejection & increase the productivity. Installing POKE-Yoke
for Zero online rejection.
• Involved in Just In time activity for increasing productivity by eliminating the idle time.
• Analysis of causes of nonconformity & Corrective & preventive action on customer complaints.
• Responsibility to maintain system & process in entire SMT depot’s per customer requirement.
Achievements-
• Received rewards, under Kaizen & Poke-Yoke suggestion, scheme.
• Install and start production , new electronics lines for different customers.
• Automation in lines and semi automation in work stations.
• Done poke – yoke & Kaizen in Electronics cluster & SMT line.
• Productivity increased in YV-4 & Yg-4 line speedo & tacho Meter.
• We have installed & commissioned SMT & electronics cluster line.
• Cost saving done, to repair PCBs
• We have achieved best attendence award
3. M/S Salora International Ltd. July 1996 - June 2006
 Worked as a Sr. Engineer in Maintenance Dept., with M/s Salora International Ltd,
Noida – U.P from July 1996 to June 2006.
Company Profile:
M/S Salora International Ltd is a unit of Salora Group and having manufacturing facility in
India of F.B.T (Fly Back Transformer) D.Y (Deflection Yoke) & speaker Under the License
from KYUSHU MATSUSHITA ELECTRIC Co. JAPAN.
Job Responsibilities:-
• Responsible of complete maintenance activity of the all machines.
• Involved in Programming of CNC & PLC based winding machines such as
• NITTOKU,TORAY,&KME etc. ( Software & Hardware)
• Worked in different type of electro-pneumatic circuits based on CNC machine.
• Worked on PID controlled based heating chambers, ovens & heating tunnels.
• Maintenance of different types of vacuum pumps and vacuum chambers of EPOXY
injection & soldering machine .
• Developed different types of dedicated machine parts, jigs, fixtures, mandrels, and semi
automatic special purpose machines.
• Worked on Servo Amplifier Programming & AC drives.
4. M/S Premier Vinyl Flooring Ltd Aug 1992 - June 1996
 Worked as a Asstt. Engineer in Maintenance Dept., with M/s Primier Vinyl flooring Ltd,
Secundrabad – U.P from Aug 1992 to June 1996.
Company Profile:
M/S Primer Vinyl Flooring Ltd is a unit of Premier Vinyl Flooring Ltd is a unit of RPG
Group, manufacturer of different types of floorings.

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Job Responsibilities:-
• Responsible of complete maintenance activity for electronic machines.
• Repairing of Calendaring plant, Banbaries, D.C Drives Operated machine etc.
TECHNICAL TRAINING
 Company wide Process Improvement by 3E Management Consultant.
 Training on pneumatic from SMC Noida..
 Advance Training In Linear & Digital Ics & its application from ATIEPI DEHRADUN.
 Training On Computer Hardware & Maintenance from AT&T New Delhi.
 Training programme on Daily work management from ACMA New Delhi
 Training on SAP
 Training on ESD ,
 Training on yamaha & fuji smt line Like Printer ,Mounter & AOI.
 Training on CIS ( certified IPC Specialists ) on IPC 610 E
Computer proficiency
 Windows 98, MS Word, MS Excel, MS Outlook ,Power point, ERP software,Lotus
Notes.
 Having knowledge on SAP.
 Overseas Visit :
Had undergone training to South Korea for CNC winding & soldering, machine
maintenance .
Visited Germany for training for Press fit technology, accelerator pedal sensor
(cypose technology), & SMT line from 21 July 13 20 Aug.13.
EDUCATIONAL DETAILS
High School: Passed from U.P Board in 1982 .
Intermediate: Passed from U.P Board in 1984 .
B.Sc.(PCM Group) Passed from Merrut University.
TECHNICAL DETAIL
Diploma (ELECTRONICS) Passed from Bombay Technical Board Bombay with Ist Div.
PERSONAL DETAIL
DOB: 31.05.1968
S/O : Shri. R.B Saxena
Phone :0120-2860694
(RAJIV SAXENA)
Date:
Place: Gurgaon