This document provides an overview of an internship at a textile manufacturing company called BSL in Mandapam. It includes objectives of studying the textile processes, equipment, organizational structure, and marketing activities. It then summarizes the key textile manufacturing steps of spinning, weaving, processing, quality control, and development. It also outlines the company profile, products, raw materials, and organizational charts.

1. TEXTILE INTERNSHIP
(BRIEF INTRODUCTION TO THE TEXTILE
MANUFACTURING PROCESSES &
EQUIPMENTS AT BSL, MANDAPAM )
PRESENTED BY:
DILIP SINGH (ROLL NO-11)
KUMAR SARVESH (ROLL NO-13)
PRASHANT GAURAV (ROLLNO-19)
RAJEEV SHARAN (ROLL NO-23)
DEPARTMENT OF FASHION TECHNOLOGY
(APPAREL PRODUCTION-05)
NIFT, BANGALORE

2. Objectives
To study the organisational structure of an integrated textile
mill.
To study the processes of spinning, weaving & processing of
textile.
To study the equipments & machineries installed at the textile
mill.
To study the guidelines established for various divisions of
textile manufacturing unit.
To study the procedure of development of samples.
To study the various activities of marketing division of the
unit.
Sunday, October 23, 2011 TEXTILE INTERNSHIP

3. Company Profile
•Established in 1971 at Bhilwara.
•one of the prominent members of the US$ 363 million LNJ
Bhilwara Group.
•Manufacturing unit of premium suiting
Products:
•Yarns to Fashion Fabrics
•BSL Yarns
•Polyester Wool Blended Suitings
•Polyester Viscose & Polyester Cotton Blended
Suitings
•Purewool Suitings
•Readymade Garments
Sunday, October 23, 2011 TEXTILE INTERNSHIP

4. Raw Material & Its Suppliers
Polyester
• Reliance Industries limited
• Indorama polyester industries, Thailand
• JCT
• Futura polyester fiber industries, Manali
• (All the polyester raw materials are purchased in the form of
bale of 300 – 400 kg.)
Viscose
• GRASIM industries Birla cellulose , Nagada
• (Viscose raw materials are purchased in the form of bales of
200 – 250 kg )
Sunday, October 23, 2011 TEXTILE INTERNSHIP

5. Raw Material Godown
Polyester godowns – to store grey polyester fibre.
Viscose godowns – to store viscose fibre.
Dyed polyester godowns – to store dyed polyester
fibre.
Sunday, October 23, 2011 TEXTILE INTERNSHIP

6. Process Flow for spinning
VISCOSE
POLYESTER BLENDER BLOWROOM CARDING
FIBRE
FINISHER BEAKER
RING FRAME ROVING
DRAW FRAME DRAW FRAME
ASSEMBLY INSPECTION
AUTOCONER AND CONDITIONING AND
WINDING PACKING
Sunday, October 23, 2011 TEXTILE INTERNSHIP

7. Blending
“The process of combining two or more kinds of fibre.”
• Fibres in required ratio are taken, opened and blended in
blenders.
•The mixing is blended once or twice to ensure proper blending
to the fibres.
•Blending is done to get desired properties in the finished
products.
•It improves the fabric performance and helps in maintaining
the economy of the product.
Sunday, October 23, 2011 TEXTILE INTERNSHIP

8. Blow Room
OBJECTIVES:
1. To ensure proper opening of bales.
2. To ensure proper blending
3. To reduce the tuft size
4. To create laps to be fed in the carding machine
 Processes taking place in the Blow room
1. opening of the fiber bales
2. Cleaning of the fibers
3. Dust removal of the fiber
4. Lap formation
Sunday, October 23, 2011 TEXTILE INTERNSHIP

9. Carding
•The process where fibers are individualized, hard chips, soft fiber
and entanglements are removed.
• laps produced in blow room are fed in the carding machines.
•Products of carding operations is card slivers.
Sunday, October 23, 2011 TEXTILE INTERNSHIP

10. Drawing
“The card sliver is subjected to doubling and drafting process to
parallelise the fibres, remove micro dust and make uniform
slivers.”
Sunday, October 23, 2011 TEXTILE INTERNSHIP

11. Roving / Speed Frame
“The drawn sliver is drafted, slightly twisted and wound on speed
frame bobbin, this process is known as roving.”
Objectives:
1. To impart twist.
2. Conversion of sliver into roving.
Sunday, October 23, 2011 TEXTILE INTERNSHIP

12. Ring Frame
“Spinning of roving bobbin into yarn of required count and twist is
done here.”
Objective:
1. To impart twist.
2. Conversion of roving into single yarn
Sunday, October 23, 2011 TEXTILE INTERNSHIP

13. Autoconer
Objective:
To remove imperfection of spun yarn and make big package in the
form of cone.
Sunday, October 23, 2011 TEXTILE INTERNSHIP

14. Cheese Winding
Objective:
1. To wind two or more threads from cone to cheese without
inserting any twist.
Doubling
Objective:
1. To impart two twist in one rotation of the spindle.
“In doubling twist is imparted to yarn wound on cheese. There
are two processes of doubling.”
Sunday, October 23, 2011 TEXTILE INTERNSHIP

15. Conditioning & Packing
Before packing the yarns produced are subjected to a treatment in
the conditioning room to increase the moisture content of the cone
according to the requirement.
The standard weight of cone is 2 kg. Tolerance is± 50 g.
In a bag 32 cones are packed that is the weight of packed bag is
approximately 64 kg. 8-9 tons cone are packed per day. This is
called loose packing.
Sunday, October 23, 2011 TEXTILE INTERNSHIP

16. SQC DEPARTMENT
•To control the quality of product being manufactured
through intensive testing during intermediate process and
of final product to give quality assurance to buyers and
maintain company standards.
•The daily jobs performed by this department are checking
naps, counts, hanks, thick and thin place in slivers, lea
strength etc
Sunday, October 23, 2011 TEXTILE INTERNSHIP

17. WEAVING DEPARTMENT
RAW
WARPING DRAWING IN
MATERIAL
GREY
MENDING WEAVING
CHECKING
FINAL ROLLING /
DISPATCH
CHECKING FOLDING
Sunday, October 23, 2011 TEXTILE INTERNSHIP

18. PROCESSING DEPARTMENT
•Textile processing is a general term that covers right from singeing
(protruding fibre removal) to finishing and printing of fabric.
•Textile processing is one of the important industries related
with textile manufacturing operations. This industry has a long
history that begins with "Indigo dyeing" a natural colour, derived
from a plant.
Sunday, October 23, 2011 TEXTILE INTERNSHIP

19. Dyeing
The technique of imparting colour to the fibre or fabric through chemical processes which
are capable of reacting with the fibres .
Machinery in use:
DYEING
MACHINES
JET BEAM JIGGER
DYEING DYEING DYEING
M/C M/C M/C
STRAIGHT U- SHAPED
Sunday, October 23, 2011 TEXTILE INTERNSHIP

20. Processing
FIBRE DYED
FABRIC
FABRIC
PROCESSING
PIECE DYED
FABRIC
PROCESSING SILK DYEING
TOPS DYEING
FIBRE
PROCESSING
YARN DYEING
FIBRE DYEING
Sunday, October 23, 2011 TEXTILE INTERNSHIP

21. PROCESS FLOW CHART FOR FIBRE DYED FABRIC
(POLYESTER VISCOSE)
GREY
GREY FABRIC DRYING
SCOURING
DECATISING HEAT
FINISHING SINGEING
SETTING
INSPECTION FOLDING DISPATCH
Sunday, October 23, 2011 TEXTILE INTERNSHIP

22. PROCESS FLOW CHART FOR PIECE DYED FABRIC
(POLYESTER VISCOSE)
GREY HEAT POLYESTER
DRYING
SCOURING SETTING DYEING
VISCOSE
DECATISING DRYING DRYING
DYEING
FINISHING FOLDING
Sunday, October 23, 2011 TEXTILE INTERNSHIP

23. PROCESS FLOW CHART FOR FIBRE DYED FABRIC
(POLYESTER WOOL & WORSTED FABRIC)
GREY HEAT
SINGEING SCOURING
FABRIC SETTING
DRYING/ HYDRO
SHEARING
CHECKING EXTRACTION
FINISHING FOLDING
Sunday, October 23, 2011 TEXTILE INTERNSHIP

24. PROCESS FLOW CHART FOR PIECE DYED FABRIC
(POLYESTER WOOL & WORSTED FABRIC)
GREY HEAT
SCOURING DRYING
FABRIC SETTING
DRYING/ HYDRO
SINGEING DYEING
CHECKING EXTRACTION
HYDRO DRYING/
SCOURING SHEARING
EXTRACTION CHECKING
FOLDING FINISHING
Sunday, October 23, 2011 TEXTILE INTERNSHIP

25. PROCESS FLOW CHART FOR POLYESTER TOPS
POLYESTER REBALLING &
PRESSING
TOPS CENTRE PULLING
HYDRO
RF DRYING EXTRACTION DYEING
PACKING DISPATCH
Sunday, October 23, 2011 TEXTILE INTERNSHIP

26. PROCESS FLOW CHART FOR POLYESTER FIBRES
POLYESTER DYEING &
PRESSING
FIBRES FINISHING
OPENING OF HYDRO
RF DRYING EXTRACTION
FIBRE
PACKING DISPATCH
Sunday, October 23, 2011 TEXTILE INTERNSHIP

27. PROCESS FLOW CHART FOR WOOL TOPS
REBALLING &
WOOL TOPS PRESSING
CENTRE PULLING
HYDRO DYEING &
EXTRACTION SCOURING
FINISHING
RF DRYING PACKING DISPATCH
Sunday, October 23, 2011 TEXTILE INTERNSHIP

28. RESEARCH & DEVELOPMENT DEPARTMENT
( FAST-FABRIC ASSURANCE BY SIMPLE TESTING)
“FAST is a simple system of fabric objective measurement for assessing
appearance, handle and performance of fabrics. It can predict how a fabric will
perform when made up into a garment – information of great importance to
fabric manufacturers, suppliers, finishers and garment makers.”
FAST works by measuring and interpreting those parameters, identified by
Commonwealth Scientific and Industrial Research Organisation (CSIRO),
as being critical to fabric appearance, handle, and performance during garment
manufacturing operations.
Sunday, October 23, 2011 TEXTILE INTERNSHIP

29. Design Development
Discussion on Conversion into Blanket
market survey warp tickets sampling
Release of Production Approval of
requirement for installation from blanket from
raw materials marketing marketing
Cloth master Checking of
card grey fabric with
preparation details
Sunday, October 23, 2011 TEXTILE INTERNSHIP

30. Marketing
Organizational Chart (Domestic Sector):
VICE PRESIDENT FIELD STAFF
Dpt. SALES
GENERAL MANAGER
MANAGER
Asst SALES
MANAGER
ASST GENERAL
MANAGER
Sr. SALES OFFICER
MARKETING
MANAGER SALES OFFICER
Asst. SALES
SALES MANAGER
OFFICER
SALES ASSISTANT
FIELD STAFFS
Sunday, October 23, 2011 TEXTILE INTERNSHIP

31. Marketing
Organizational Chart (Export):
VICE PRESIDENT
GENERAL MANAGER
ASST GENERAL MANAGER
MARKETING MANAGER
SALES MANAGER
ASSISTANT SALES MANAGER
EXPORT OFFICER
Sunday, October 23, 2011 TEXTILE INTERNSHIP