1. A
Presentation
on
Practical Training
at
SURATGARH SUPER THERMAL POWER PLANT
SUBMMITED BY:-
VIVEK GAUTAM
ROLL NO. 56
VII SEM(E.E.)

2. INTRODUCTION TO
KOTA SUPER
THERMAL POWER
STATION
• BASED ON RANKINE CYCLE
• STAGE-1 (ONE UNIT): 250 MW*1
• STAGE-2 (ONE UNIT): 250 MW*1
• STAGE-3 (ONE UNIT): 250 MW*1
• STAGE-4 (ONE UNIT): 250 MW*1
• STAGE-5 (ONE UNIT): 250 MW*1
• TOTAL CAPACITY : 1500 MW

3. LAY OUT OF POWER
PLANT
POWER PLANT CONSIST OF MAINLY FOUR CIRCUITS.
1. COAL AND ASH CIRCUITS.
2. AIR AND FLUE GAS CIRCUITS.
3. FEED WATER AND STEAM CIRCUITS.
4. COOLING WATER CIRCUITS.

4. PLANT LAYOUT

5. COAL HANDLING
PLANT
• The coal for S.S.T.P.S is received from :
• BHARAT COKING COAL LTD. (BCCL) DHANBAD (M.P.).-
PEAT (Less calorific, high ash content)
• SOUTH EASTERN COAL FIELD LTD. (SECL) BILASPUR
(M.P.)IMPORTEDCOAL (High calorific, less ash content)
• SOURCE OF TRANSPOTATION :”TRAIN”(58 wagons).
TOTAL COAL CONSUPTION PER DAY:-15000 to 16000 mt.

7. LAY OUT OF C.H.P.
Raw coal from To SSTPS from Wagon
Bharat coking BIRDHWAL via Tripler
coal ltd (MP) a single line
track
Coal mills
Vibrators
Boilers
Raw Coal
Feeder
Crusher house
Junction (20mm x 20mm)
Bunkers tower Stock yard

8. D.M. WATER PLANT
• A DM plant generally consists of cat ion, anion, and mixed
bed exchangers.
• Ions in the final water from this process consist essentially of
hydrogen ions and hydroxide ions, which recombine to form
pure water.
• Tank for DM water is made from materials not affected by
corrosive water, such as PVC .

10. BOILER
• Boiler is a place where the water is being converted
into steam with burning of coal.
• It is closed vessel in which water,under high pressure
converted to steam.
• WATER TUBE BOILER are used in KSTPS.

12. TURBINE
• It converts the potential or kinetic energy of the working
substance into mechanical power by virtue of dynamic action
of working substance.
• When the working substance is steam it is called the steam
turbine.
• TYPES OF TURBINE ACCORDING STEAM FLOW:-
1 HP Turbine
2 LP Turbine
3 IP Turbine

14. GENERATOR
• Generator is a machine which convert mechanical
energy into electrical.
• Various parts of generator.
1. Stator body.
2. Stator core.
3. Stator winding.
4. Distillate header.
5. Terminal bushing.
6. End shield.
7. Rotor.
8. Bearings.
9. Brush gear.

17. TRANSFORMER
&
SWITCHYARD
• X-MER IS A STATIC DEVICE WHICH STEP UP OR DOWN
THE VOLTAGE WITHOUT ANY CHANGE IN FREQUENCY.
• X-MER IS USE 125MVA .
• SWITCHYARD X-MER IS STEPUP X-MER.
• IN THE SWITCHYARD ALL UNITS ARE CONNECTED TO
GETHER BY BUS COUPLER.
• SWITCHYARD SENT TO THE SUPPLY AT SAKATPURA(KOTA)
& HEERAPURA(JAIPUR).

19. ASH HANDLING
PLANT
• The complete ash handling plant is supplied, erected and
commissioned by M/s INDORE PVT. LTD. DELHI.
• Bottom ash from the furnace is passed through slag crushers
and then slurred to slurry chamber at the suction of ash
disposal pumps.

20. POND ASH UTILIZATION (2007-08)
100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0.00 Cement Industries Brick s Klins Road Filling Land Filling
Series1 2.39 91.48 0.28

21. ELECTRO STATIC
PRECIPITOR
• Electro static precipitators used to remove fly
ash from flue gases by high voltage
electrostatic field.
• IT CONTAINS TWO ELECTRODES :-
• Emitting electrode
• Collecting electrode

22. CHIMNEY
A single chimney of 180m height with two separate
flues for the two unit each of 110MW is provided.
Similarly another chimney with three separate flues is
also provided for another three units of 210MW each and
one chimney for the sixth unit of 195MW is also
constructed in 2003.

24. COOLING TOWER
• A cooling tower is a steel or concrete
hyperbolic structure having a reservoir at
the bottom for storage of cooled water.
Warm water is feed to the top. Flows from
the top to bottom. The water drops falling
from the top come in contact with air, lose
heat to the air and get cooled.

26. CONTROL ROOM
• In control room various controls are provided simultaneously
various measurement are made various relays are provided
here. Instrumentation Limited Kota is major supplier of
apparatus.
• Automatic control is provided for combustion, for feed water
regulation and reheat temp.

27. • The parameters
recorded in
control room
included temp. of
steam, reheat
steam , feed
water, mill outlet
temp., turbine
speed, control
valve operation,
turbine shaft ,
BACK
PRESSURE in
condenser , metal
temperature etc.

28. CONCLUSION
• Practical training at SSTPS provided us an
opportunity for encounter with huge machines
like boiler,tipper,210MW turbines etc.
• It also realized us that engineering is not just
learning the structured of machines but greater
part of planning and proper management.

29. THANK YOU