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Dow Corning®

                           Silicone Sealants
                                 forIndustrial

                                Assemblyand
                               Maintenance
Americas Selection Guide
Regardless of how harsh the environment or how extreme the
temperature, we are sure to have a Dow Corning® sealant to
                                                                                   Acetoxy
meet your needs.                                                                   Dow Corning® 730 Solvent Resistant Sealant
This guide will assist you in selecting the best sealant for your                  I Primary Use – Bonding, sealing and caulking where

specific application needs. A technical data sheet is available                      resistance to fuels, oils and solvents is required.
                                                                                   I Applications – Assembling and repairing fuel lines and
for all products.
                                                                                     tanks; bonding components exposed to fuels, oils,
                                                                                     solvents; making formed-in-place gaskets for chemical
                                                                                     compressors, fluid-filled distributors and transformers;
                             Acetoxy Selection Guide                                 repairing rubber linings exposed to corrosive conditions;
                                                                                     sealing pipe joints on lines carrying corrosive chemicals.1
                                                                                   Dow Corning® 732 Multi-Purpose Sealant
                          734*                       736*                          I Primary Use – General purpose bonding and sealing;
                           Flowable                    High
                         Self Leveling              Temperature                      making formed-in-place gaskets.
                                                                                   I Applications – Sealing flashing, vents, flues, gutters,
                                                                                     marine cabins and windows, electrical boxes; caulking
     1890                                                                            joints in sheet metal stacks, ductwork; bonding appliance
   732, 733,
 734, 736, 786
                                                                     730*            parts, signs and sign letters; adhering auto trim, appliance
       FDA
                                                                    Solvent/Oil/     trim, name plates; making formed-in-place gaskets for
    Food Contact                         732*                         Glycol
                                                                     Resistant       compressors, gearboxes, pumps.1
                                    Multipurpose
                                                                                   Dow Corning® 733 Glass & Metal Sealant
                                                                                   I Primary Use – Bonding and sealing.
                                                                                   I Applications – Bonding and sealing appliances, heavy
            786 *                                             1890*                  equipment, marine equipment, recreational vehicles.1
             Mildew                                            Protective
             Resistant                                          Coating            Dow Corning® 734 Flowable Sealant
                                         733*                                      I Primary Use – To fill voids, cracks, crevices; conformal
                                                                                     coating for connections and battery terminals.
                                       Metals and
                                        Plastics                                   I Applications – Coating mechanical devices; making
                                                                                     formed-in-place gaskets for compressors, gearboxes,
                                                                                     pumps; potting electrical terminals; sealing ammunition
                                                                                     fuses, trailers, truck cabs.1
        Neutral Cure RTV Selection Guide                                           Dow Corning® 736 Heat Resistant Sealant
                                                                                   I Primary Use – Sealing and bonding applications exposed
                                                                                     to temperatures as high as 600°F (315°C).
                         738*                     737*                             I Applications – Sealing fired heaters, flanged pipe joints,
                   Electrical Sealant                                                access doors, moving oven belts, industrial ovens and
                    Meets Mil spec                Fast Cure
                         46146                                                       boilers, plywood drying ovens, bag filters on smoke
                                                                                     stacks, flues on gas appliances; bonding appliance parts,
                                                                                     electrical and electronic equipment; caulking joints in
                                                                                     sheet metal stacks, ductwork.1
    739*                                      *
                                                                   735*            Dow Corning® 786 Mildew Resistant Sealant
     Plastics/
     Concrete                       832
                                     Low
                                                                  Oil Resistant    I Primary Use – Interior sealing applications exposed to

                                  Out-Gassing                                        high moisture.
                                  Oil Resistant                                    I Applications – Sealing tubs, sinks, plumbing fixtures,
                                                                                     interior walls.1
          748 *                                               236*                 Dow Corning® 1890 Protective Coating
         FDA, NSF                                              Oxime               I Primary Use – General purpose coating for protecting
        UL Approval                                           Dispersion             motors and electrical equipment; maintenance coating.
                                  HM-2500*
                                                                                   I Special Characteristics – Excellent moisture protection
                                  HM-2510*
                                 Reactive Hot Melt                                   and resistance to sand, dust, dirt particles; easy to apply,
                                   High Green                     Oxime Cure         thin coatings will not run or drip when applied to vertical
                                     Strength
                                                                                     or overhead surfaces.
                                                                  Alkoxy Cure      I Applications – Coating motor windings, bus bars, splines,
                                                                                     connectors, transformers, insulators, trailers, truck cabs,
*Registered trademark of Dow Corning
                                                                                     wooden pole tops.1
Oxime                                                                                                           Alkoxy
    Dow Corning® 236 Dispersion Coating                                                                             Dow Corning® 738 Electrical Sealant
    I Primary Use – Release coating for protective surfaces from                                                    I Primary Use – Bonding and sealing.
      weathering, corrosion and dirt.                                                                               I Applications – Bonding and sealing corrosion-sensitive
    I Special Characteristics - Excellent release; weather                                                            electrical and electronic equipment.1
      resistance; excellent electrical insulator
                                                                                                                    Dow Corning® 739 Plastic Adhesive
    I Applications - Easing clean-up of latex manufacturing
                                                                                                                    I Primary Use – Adhering, bonding and sealing plastic and
      equipment and paint-spraying operations and removal of flash
      in urethane and polyester molding; preventing adhesion and                                                      metal;making formed-in-place gaskets.
                                                                                                                    I Applications – Adhering auto trim, appliance trim and parts;
      build-up on conveyor belts, paper and fabric rolls; reducing
      build-up on waste-handling equipment.1                                                                          assembling plastic toys; bonding gaskets in refrigeration units,
                                                                                                                      signs and sign letters; caulking cement and masonry; making
    Dow Corning® 735 Oil Resistant Sealant                                                                            formed-in-place gaskets for compressors, gearboxes, pumps;
    I Primary Use - Sealing and adhering general industrial                                                           sealing flashing, vents, gutters, marine cabins and windows;
      equipment, vehicles and other applications where resistance                                                     waterproofing leakproof tractor cabs.1
      to oil, coolants and lubricants is required.
                                                                                                                    Dow Corning® 748 Noncorrosive Sealant
    I Applications - Sealing oil circulation systems, machine
                                                                                                                    I Primary Use – Electrical sealing applications; food
      housings, conveyors, piping, oil containment troughs, dikes
      and barriers; making formed-in-place gaskets for gearboxes,                                                     processing and transportation applications.
                                                                                                                    I Applications – Bonding and sealing electrical equipment,
      engines and pumps.1
                                                                                                                      power and control connections, motors, cover plates,
    Dow Corning® 737 Neutral Cure Sealant                                                                             instrument lenses, regulators, junction boxes, control panels;
    I Primary Use - General manufacturing assembly operations                                                         sealing refrigerator and freezer liners.1
      where quick cure and good adhesion are important.
                                                                                                                    Dow Corning® 832 Multi-Surface Adhesive/Sealant
    I Applications - OEM and assembly applications; substitute
                                                                                                                    I Primary Use – Bonding, sealing and assembly where a
      for mechanical fasteners on appliances; adhering plastic
      moldings to plastic substrates; waterproofing components,                                                       noncorrosive sealant is required.
                                                                                                                    I Applications – Sealing and repairing roof penetrations,
      sealing coaxial connectors, protecting instrumentation; may
      be used on concrete and masonry.1                                                                               gutters, concrete floor seams, marine equipment and
                                                                                                                      windows, pipes, threaded connections; assembling original
                                                                                                                      equipment components.1

Cure            Dow Corning®                  Special                                                Temperature Range                               Color(s)                       Skin-Over             Tack Free
Type            Product*                      Features                                               °F/°C (Intermittent)**                                                         Time (min)            Time (min)

                   730
 Acetoxy




                                              Solvent resistant                                      -85 to 500/-65 to 260                            wht                                   5                    25
                   732                        Multi-purpose, FDA, NSF                       -76 to 350 (400)/-60 to 177 (204)                         alum, blk, clr, wht                  10                    20
                   733                        Good adhesion                                 -70 to 350 (400)/-57 to 177 (204)                         alum, blk, clr, wht                  10                    15
                   734                        Flowable, self-leveling                                -85 to 356/-65 to 180                            clr, wht                              7                    13
                   736                        High temperature resistant                    -85 to 500 (599)/-65 to 260 (315)                         red                                  10                    17
                   786                        Mildew resistant                               -76 to 350 (400)/-60 to 177 (204)                        clr, wht                              5                    20
                   1890                       Coating, visc. 400 poise                      -75 to 350 (400)/-59 to 177 (204)                         gry                                  15                    25
 Alkoxy Oxime




                   236                        Coating, visc. 675 cps                                 -40 to 300/-40 to 150                            wht                                  85                   120
                   735                        Oil resistant                                 -80 to 400 (450)/-62 to 204 (230)                         blk                                   9                    15
                   737                        Fast cure                                              -85 to 350/-65 to 177                            blk, clr, wht                         5                    14

                   738                        Electrical sealant                                     -80 to 356/-62 to 180                           wht                                   20                   120
                   739                        Plastic adhesive                              -65 to 300 (350)/-54 to 149 (177)                         blk, gry, wht                        25                    45
                   748                        FDA and NSF approved                          -65 to 350 (400)/-55 to 177 (204)                         off wht                              15                    30
                   832                        Excellent adhesion                            -67 to 300 (350)/-55 to 149 (177)                         blk, gry, off wht                    20                    50
                   HM-2500                    Immediate adhesion                            -25 to 200 (250)/-32 to 93 (120)                          blk, clr, gry                        —                     —
                   HM-2510                    Immediate adhesion                                     -50 to 300/-45 to 150                            clr                                  —                     —

                * All products listed are Dow Corning brand, unless otherwise specified.
                **Estimated service temperatures based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment. Refer to
Dow Corning® HM-2500 & HM-2510 Assembly Sealant                                                          Dow Corning® P5200 Adhesion Promoter
           I Primary Use – Assembly, bonding, sealing, gasket and                                                   I Primary Use – Significantly improves the adhesion of
             other applications that require instant adhesion and high                                                silicone sealants, with low VOC to a wide variety of
             green strength                                                                                           challenging substrates.
           I Special Characteristics – 100% silicone, instant adhesion,                                             I Applications – Improves the adhesion of silicone sealants,
             ultra clear and cures to long lasting silicone sealant.                                                  coatings and rubber to masonry, wood, granite, plastics,
           I Applications – Hot melt reactive sealant that works well in                                              rubbers and coatings.
             OEM and assembly applications, very good adhesion to most                                              I Container Sizes – Can.
             substrates without the need of a primer. With its instant                                              I Colors – Clear, red.
             adhesion, parts can be shipped out quickly yet has a long
             open time, long pot life, and low voc.                                                                 Dow Corning® OS-2 Silicone Cleaner
                                                                                                                    and Surface Prep Solvent
                                                                                                                    I Primary Use – Removing oils, greases, waxes and sealant
                                                                                                                      residue—especially silicone; cleaning surfaces to be painted,
                                                                                                                      bonded or sealed; replacing VOC solvents.
            Primers and Cleaners                                                                                    I Special Characteristics – VOC exempt (VOC = 0 g/L).
                                                                                                                      Certified as a Clean Air Solvent by the California South Coast
           Dow Corning® 1200 RTV Prime Coat                                                                           Air Quality Management District. Easy to use, low in toxicity,
           I Primary Use – Significantly improves the adhesion of                                                     essentially odorless. Safe on plastics and non-corrosive to met-
             silicone sealants, to a wide variety of challenging substrates.                                          als. Ideal for diluting and tailoring the viscosity of silicones.
           I Applications – Improves the adhesion of silicone sealants,                                             I Applications – Cleaning plastics, metals, other surfaces, or
             coatings and rubber to masonry, wood, granite, metals, glass,                                            preparing these surfaces for painting, bonding or sealing.
             ceramics, plastics, rubbers and coatings.                                                              I Limitations – This product may not remove highly polar
           I Container Sizes – Can, pail and drum.                                                                    contaminants.
           I Color – Clear, red.                                                                                    I Container Sizes – Can, pail and drum.




           1
             Most paints will not adhere to sealant; not for underwater structural or adhesive applications; requires atmospheric moisture to cure. May stress crack some plastics; test before use.
           2
             Estimated service temperatures based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment.




 Extrusion Durometer Tensile                             Elongation          Specific            Listing/                                                       Container
Rate (g/min) (shore A) PSI                                                   Gravity             Specifications                                                 Sizes Listed

       250                  40              300                200               1.40                                                                           tube, cartridge, pail, drum
       350                  25              325                600               1.04            FDA 21, NSF 51, NSF 61, UL, MIL spec                           tube, cartridge, pail, drum
       350                  25              335                500               1.03            NSF 51, UL, FDA                                                cartridge, pail, drum
       650                  27              222                315               1.03            FDA 21, NSF 51, UL, MIL spec                                   tube, cartridge, pail, drum
       390                  26              350                600               1.04            FDA 21, NSF 51, UL, MIL spec                                   tube, cartridge, pail, drum
       350                  25              325                600               1.04            FDA 21, NSF 51                                                 cartridge, pail, drum
        —                   21               —                  —                1.03            FDA 21                                                         pail, drum

       n/a                  20              325                500               1.64                                                                           can, pail
       400                  42              280                300               1.06                                                                           cartridge
       395                  33              175                300               1.04            FDA 21, UL                                                     tube, cartridge, pail, drum

       550                  35              385                535               1.03            UL, MIL-A-46146 Type 1                                         tube, cartridge, pail, drum
       110                  37              225                640               1.52            UL                                                             cartridge, pail, drum
       150                  25              275                350               1.33            FDA 21, NSF 51, NSF 61, UL                                     tube, cartridge, pail, drum
       133                  35              350                420               1.33            UL                                                             cartridge, pail, drum
        —                   60              350               1000               1.06            NSF 61                                                         cartridge, pail, drum
        —                   47              390                760               1.07            NSF 61                                                         cartridge, pail, drum


technical data sheet for each product for further details on properties and associated test methods to determine these
Innovative Technology
                                                                  Reactive hot-melt silicone technology provides instant green
Dow Corning® Silicone Sealants                                    strength which can increase productivity, improve quality and

Designed for                                                      reduce costs in industrial assembly applications.
                                                                  Dow Corning® HM-2500 Assembly Sealant is a patented,
Industrial Assembly                                               neutral-cure reactive hot-melt silicone that is ideal for automat-
                                                                  ed applications in the manufacturing of various components.
and Maintenance                                                   When used with standard hot-melt dispensing equipment and
                                                                  an automated robot, HM-2500 becomes part of the productivi-
                                                                  ty solution that enables parts to be produced faster, better, and
Silicon-based Dow Corning sealants last longer and are            more economically.
more versatile than most organic polymer sealants. They            I   Immediate green strength – parts move efficiently from
are durable, one part RTV sealant, cure at room temperature
                                                                       one step to the next
to a tough, rubbery solid with exceptional performance
characteristics, and meet a wide variety of your industrial        I   No “hold time” required – ship parts as fast as you
bonding and sealing needs.                                             make them
Features of Dow Corning silicone sealants include:                 I   Long Pot Life and Long Open Time – material stability,
 I   Stability over a wide temperature range – When                    is not heat cured, does not cure in line
     fully cured, our products can be used at temperatures         I   Aggressive Adhesion – excellent primerless adhesion to
     ranging from -85° to 599° F (-65° to 315° C).                     metals, plastics, wood, and paints
 I   Weather resistance – High resistance to UV rays, radi-        I   Crystal Clear - ultra clear or select colors
     ation and weather prevents our products from harden-
     ing, cracking, crumbling, drying and becoming brittle.        I   Worker Friendly – non-hazardous formulation, very low
                                                                       odor, very low voc
 I   Chemical stability – Our sealants do not readily
     degrade even under long-term exposure to many chem-           I   Neutral-Cure 100% Silicone Chemistry – cures to flexi-
     icals and atmospheric pollutants.                                 ble, weather-resistant, silicone elastomer with outstanding
                                                                       durability and UV resistance
 I   Good bond strength – Our products provide good
     adhesion to a wide variety of industrial materials,
     including glass, ceramics, and wood masonry, painted
     surfaces, and many metals and plastics.

 I   Electrical properties – Designed for a variety of
     applications, our products can be used in various elec-
     trical and electronic applications, including devices that
     are thermally cycled over a wide temperature range.

 I   Low Flammability – In fire conditions, silicone
     adhesives/sealants are reluctant to burn. Many products
     comply with UL flammability standards.

When you specify an assembly and maintenance product
from Dow Corning, you receive a solution backed by the
world leader in silicone technology with more than 60 years
of expertise and innovations.




                                                                                                                                AV08195
Substrate Preparation                                                           How To Contact Us
Although Dow Corning silicone sealants possess excellent bond strength,         For more than 60 years, OEM designers, maintenance and materials
maximum adhesion is only attained on surfaces which are clean and dry.          engineers around the world have trusted Dow Corning brand for per-
Contaminants, such as dirt, grease, water, tar or rust act as release agents    formance and expertise to solve or prevent sealant problems. Dow
and prevent the formation of durable bonds
                                                                                Corning solutions are available though a distributor network of more
It is strongly recommended, therefore, that wet or unclean surfaces be
                                                                                than 3000 channel partners around the world. To learn more about our
properly prepared before sealants are applied.
                                                                                extensive product and service offerings, visit www.dowcorning.com
 I   Wipe contaminated surface with a clean, oil-free cloth.
                                                                                or email industrial@dowcorning.com.
 I   Rewipe surface with a suitable cleaner or industrial solvent, such as
     IPA, mineral spirits, naphtha or ketones. Note: do not clean surface
     with detergent or soap. (Soap residue may act as release agent.)
 I   Rough rubber surfaces with sandpaper. Make a spot check to
     determine the adhesion of sealants for each application. Bond
     strength will increase as the sealant cures.
How to Apply
Apply Dow Corning adhesives/sealants to one of the prepared surfaces,
then quickly cover with the other substrate to be bonded. On exposure to
moisture, the freshly applied material will “skin over” in about 5-10
minutes (depending on the product) at room temperature and 50% rela-
tive humidity. Any tooling should be completed before this skin forms.
The surface is easily tooled with a spatula.
Use of Primer
For maximum adhesion, the use of Dow Corning primer is recommended.
After solvent cleaning, a thin coat of Dow Corning primer is applied
by wiping, brushing or spraying. At normal room temperatures and
humidity conditions (room temperature, 50% relative humidity), the
primer should be allowed to air dry from 5 to 30 minutes. The primer
cures in contact with air moisture, low humidity will necessitate longer
drying time.
The required drying time for a specific area should be determined prior
to use. Primer which was allowed to cure extensively will not promote
adhesion anymore. As a general rule, drying time of more than 6 hours
at normal temperatures and humidity should be avoided.
Cure Time
After skin formation, cure continues inward from the surface. In 24 hours
(at room temperature and 50% relative humidity) Dow Corning adhe-
sive/sealant will cure to a depth of about 1/8”. Very deep sections, espe-
cially when access to atmospheric moisture is restricted, will take longer
to cure completely. Cure time is extended at lower humidity levels.             LIMITED WARRANTY INFORMATION – PLEASE READ CAREFULLY
                                                                                The information contained herein is offered in good faith and is believed to be accurate.
As the sealants cure by reaction with moisture in the air, keep the con-        However, because conditions and methods of use of our products are beyond our
tainer tightly sealed when not in use. A plug of used material may form         control, this information should not be used in substitution for customer’s tests to ensure
                                                                                that Dow Corning’s products are safe, effective, and fully satisfactory for the intended use.
in the tip of a tube or cartridge during storage. This is easily removed and    Suggestions of uses should not be taken as inducements to infringe any particular patent.
does not affect the remaining contents.                                         Dow Corning’s sole warranty is that the product will meet the Dow Corning sales
                                                                                specifications in effect at the time of shipment.
Compatibility                                                                   Your exclusive remedy for breech of such warranty is limited to refund of purchase price
Some Dow Corning adhesives/sealants release a small amount of acetic            or replacement of any product shown to be other than as warranted.

acid during cure. This may cause corrosion on some metallic parts or            DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED
                                                                                WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
substrates, especially in direct contact or when the cure is carried out in a   DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUEN-
totally enclosed environment which would not allow cure by-products to          TIAL DAMAGES.
escape.                                                                         Dow Corning is a registered trademark of Dow Corning Corporation.
                                                                                © 2005, 2006 Dow Corning Corporation. All rights reserved.          Form No: 80-3258A-01
Health and Environmental Information                                            Cover montage: AV05264, AV08189, AV08190, AV08191, AV08192, AV08193, AV08194.
To support Customers in their product safety needs, Dow Corning has an
extensive Product Stewardship organization and a team of Product Safety
and Regulatory Compliance (PS&RC) specialists available in each area.
For more information please see our website, www.dowcorning.com or                                                   We help you
consult your local Dow Corning representative.
                                                                                                                invent the future.TM
                                                                                                                www.dowcorning.com

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Dow corning sealants

  • 1. Dow Corning® Silicone Sealants forIndustrial Assemblyand Maintenance Americas Selection Guide
  • 2. Regardless of how harsh the environment or how extreme the temperature, we are sure to have a Dow Corning® sealant to Acetoxy meet your needs. Dow Corning® 730 Solvent Resistant Sealant This guide will assist you in selecting the best sealant for your I Primary Use – Bonding, sealing and caulking where specific application needs. A technical data sheet is available resistance to fuels, oils and solvents is required. I Applications – Assembling and repairing fuel lines and for all products. tanks; bonding components exposed to fuels, oils, solvents; making formed-in-place gaskets for chemical compressors, fluid-filled distributors and transformers; Acetoxy Selection Guide repairing rubber linings exposed to corrosive conditions; sealing pipe joints on lines carrying corrosive chemicals.1 Dow Corning® 732 Multi-Purpose Sealant 734* 736* I Primary Use – General purpose bonding and sealing; Flowable High Self Leveling Temperature making formed-in-place gaskets. I Applications – Sealing flashing, vents, flues, gutters, marine cabins and windows, electrical boxes; caulking 1890 joints in sheet metal stacks, ductwork; bonding appliance 732, 733, 734, 736, 786 730* parts, signs and sign letters; adhering auto trim, appliance FDA Solvent/Oil/ trim, name plates; making formed-in-place gaskets for Food Contact 732* Glycol Resistant compressors, gearboxes, pumps.1 Multipurpose Dow Corning® 733 Glass & Metal Sealant I Primary Use – Bonding and sealing. I Applications – Bonding and sealing appliances, heavy 786 * 1890* equipment, marine equipment, recreational vehicles.1 Mildew Protective Resistant Coating Dow Corning® 734 Flowable Sealant 733* I Primary Use – To fill voids, cracks, crevices; conformal coating for connections and battery terminals. Metals and Plastics I Applications – Coating mechanical devices; making formed-in-place gaskets for compressors, gearboxes, pumps; potting electrical terminals; sealing ammunition fuses, trailers, truck cabs.1 Neutral Cure RTV Selection Guide Dow Corning® 736 Heat Resistant Sealant I Primary Use – Sealing and bonding applications exposed to temperatures as high as 600°F (315°C). 738* 737* I Applications – Sealing fired heaters, flanged pipe joints, Electrical Sealant access doors, moving oven belts, industrial ovens and Meets Mil spec Fast Cure 46146 boilers, plywood drying ovens, bag filters on smoke stacks, flues on gas appliances; bonding appliance parts, electrical and electronic equipment; caulking joints in sheet metal stacks, ductwork.1 739* * 735* Dow Corning® 786 Mildew Resistant Sealant Plastics/ Concrete 832 Low Oil Resistant I Primary Use – Interior sealing applications exposed to Out-Gassing high moisture. Oil Resistant I Applications – Sealing tubs, sinks, plumbing fixtures, interior walls.1 748 * 236* Dow Corning® 1890 Protective Coating FDA, NSF Oxime I Primary Use – General purpose coating for protecting UL Approval Dispersion motors and electrical equipment; maintenance coating. HM-2500* I Special Characteristics – Excellent moisture protection HM-2510* Reactive Hot Melt and resistance to sand, dust, dirt particles; easy to apply, High Green Oxime Cure thin coatings will not run or drip when applied to vertical Strength or overhead surfaces. Alkoxy Cure I Applications – Coating motor windings, bus bars, splines, connectors, transformers, insulators, trailers, truck cabs, *Registered trademark of Dow Corning wooden pole tops.1
  • 3. Oxime Alkoxy Dow Corning® 236 Dispersion Coating Dow Corning® 738 Electrical Sealant I Primary Use – Release coating for protective surfaces from I Primary Use – Bonding and sealing. weathering, corrosion and dirt. I Applications – Bonding and sealing corrosion-sensitive I Special Characteristics - Excellent release; weather electrical and electronic equipment.1 resistance; excellent electrical insulator Dow Corning® 739 Plastic Adhesive I Applications - Easing clean-up of latex manufacturing I Primary Use – Adhering, bonding and sealing plastic and equipment and paint-spraying operations and removal of flash in urethane and polyester molding; preventing adhesion and metal;making formed-in-place gaskets. I Applications – Adhering auto trim, appliance trim and parts; build-up on conveyor belts, paper and fabric rolls; reducing build-up on waste-handling equipment.1 assembling plastic toys; bonding gaskets in refrigeration units, signs and sign letters; caulking cement and masonry; making Dow Corning® 735 Oil Resistant Sealant formed-in-place gaskets for compressors, gearboxes, pumps; I Primary Use - Sealing and adhering general industrial sealing flashing, vents, gutters, marine cabins and windows; equipment, vehicles and other applications where resistance waterproofing leakproof tractor cabs.1 to oil, coolants and lubricants is required. Dow Corning® 748 Noncorrosive Sealant I Applications - Sealing oil circulation systems, machine I Primary Use – Electrical sealing applications; food housings, conveyors, piping, oil containment troughs, dikes and barriers; making formed-in-place gaskets for gearboxes, processing and transportation applications. I Applications – Bonding and sealing electrical equipment, engines and pumps.1 power and control connections, motors, cover plates, Dow Corning® 737 Neutral Cure Sealant instrument lenses, regulators, junction boxes, control panels; I Primary Use - General manufacturing assembly operations sealing refrigerator and freezer liners.1 where quick cure and good adhesion are important. Dow Corning® 832 Multi-Surface Adhesive/Sealant I Applications - OEM and assembly applications; substitute I Primary Use – Bonding, sealing and assembly where a for mechanical fasteners on appliances; adhering plastic moldings to plastic substrates; waterproofing components, noncorrosive sealant is required. I Applications – Sealing and repairing roof penetrations, sealing coaxial connectors, protecting instrumentation; may be used on concrete and masonry.1 gutters, concrete floor seams, marine equipment and windows, pipes, threaded connections; assembling original equipment components.1 Cure Dow Corning® Special Temperature Range Color(s) Skin-Over Tack Free Type Product* Features °F/°C (Intermittent)** Time (min) Time (min) 730 Acetoxy Solvent resistant -85 to 500/-65 to 260 wht 5 25 732 Multi-purpose, FDA, NSF -76 to 350 (400)/-60 to 177 (204) alum, blk, clr, wht 10 20 733 Good adhesion -70 to 350 (400)/-57 to 177 (204) alum, blk, clr, wht 10 15 734 Flowable, self-leveling -85 to 356/-65 to 180 clr, wht 7 13 736 High temperature resistant -85 to 500 (599)/-65 to 260 (315) red 10 17 786 Mildew resistant -76 to 350 (400)/-60 to 177 (204) clr, wht 5 20 1890 Coating, visc. 400 poise -75 to 350 (400)/-59 to 177 (204) gry 15 25 Alkoxy Oxime 236 Coating, visc. 675 cps -40 to 300/-40 to 150 wht 85 120 735 Oil resistant -80 to 400 (450)/-62 to 204 (230) blk 9 15 737 Fast cure -85 to 350/-65 to 177 blk, clr, wht 5 14 738 Electrical sealant -80 to 356/-62 to 180 wht 20 120 739 Plastic adhesive -65 to 300 (350)/-54 to 149 (177) blk, gry, wht 25 45 748 FDA and NSF approved -65 to 350 (400)/-55 to 177 (204) off wht 15 30 832 Excellent adhesion -67 to 300 (350)/-55 to 149 (177) blk, gry, off wht 20 50 HM-2500 Immediate adhesion -25 to 200 (250)/-32 to 93 (120) blk, clr, gry — — HM-2510 Immediate adhesion -50 to 300/-45 to 150 clr — — * All products listed are Dow Corning brand, unless otherwise specified. **Estimated service temperatures based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment. Refer to
  • 4. Dow Corning® HM-2500 & HM-2510 Assembly Sealant Dow Corning® P5200 Adhesion Promoter I Primary Use – Assembly, bonding, sealing, gasket and I Primary Use – Significantly improves the adhesion of other applications that require instant adhesion and high silicone sealants, with low VOC to a wide variety of green strength challenging substrates. I Special Characteristics – 100% silicone, instant adhesion, I Applications – Improves the adhesion of silicone sealants, ultra clear and cures to long lasting silicone sealant. coatings and rubber to masonry, wood, granite, plastics, I Applications – Hot melt reactive sealant that works well in rubbers and coatings. OEM and assembly applications, very good adhesion to most I Container Sizes – Can. substrates without the need of a primer. With its instant I Colors – Clear, red. adhesion, parts can be shipped out quickly yet has a long open time, long pot life, and low voc. Dow Corning® OS-2 Silicone Cleaner and Surface Prep Solvent I Primary Use – Removing oils, greases, waxes and sealant residue—especially silicone; cleaning surfaces to be painted, bonded or sealed; replacing VOC solvents. Primers and Cleaners I Special Characteristics – VOC exempt (VOC = 0 g/L). Certified as a Clean Air Solvent by the California South Coast Dow Corning® 1200 RTV Prime Coat Air Quality Management District. Easy to use, low in toxicity, I Primary Use – Significantly improves the adhesion of essentially odorless. Safe on plastics and non-corrosive to met- silicone sealants, to a wide variety of challenging substrates. als. Ideal for diluting and tailoring the viscosity of silicones. I Applications – Improves the adhesion of silicone sealants, I Applications – Cleaning plastics, metals, other surfaces, or coatings and rubber to masonry, wood, granite, metals, glass, preparing these surfaces for painting, bonding or sealing. ceramics, plastics, rubbers and coatings. I Limitations – This product may not remove highly polar I Container Sizes – Can, pail and drum. contaminants. I Color – Clear, red. I Container Sizes – Can, pail and drum. 1 Most paints will not adhere to sealant; not for underwater structural or adhesive applications; requires atmospheric moisture to cure. May stress crack some plastics; test before use. 2 Estimated service temperatures based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment. Extrusion Durometer Tensile Elongation Specific Listing/ Container Rate (g/min) (shore A) PSI Gravity Specifications Sizes Listed 250 40 300 200 1.40 tube, cartridge, pail, drum 350 25 325 600 1.04 FDA 21, NSF 51, NSF 61, UL, MIL spec tube, cartridge, pail, drum 350 25 335 500 1.03 NSF 51, UL, FDA cartridge, pail, drum 650 27 222 315 1.03 FDA 21, NSF 51, UL, MIL spec tube, cartridge, pail, drum 390 26 350 600 1.04 FDA 21, NSF 51, UL, MIL spec tube, cartridge, pail, drum 350 25 325 600 1.04 FDA 21, NSF 51 cartridge, pail, drum — 21 — — 1.03 FDA 21 pail, drum n/a 20 325 500 1.64 can, pail 400 42 280 300 1.06 cartridge 395 33 175 300 1.04 FDA 21, UL tube, cartridge, pail, drum 550 35 385 535 1.03 UL, MIL-A-46146 Type 1 tube, cartridge, pail, drum 110 37 225 640 1.52 UL cartridge, pail, drum 150 25 275 350 1.33 FDA 21, NSF 51, NSF 61, UL tube, cartridge, pail, drum 133 35 350 420 1.33 UL cartridge, pail, drum — 60 350 1000 1.06 NSF 61 cartridge, pail, drum — 47 390 760 1.07 NSF 61 cartridge, pail, drum technical data sheet for each product for further details on properties and associated test methods to determine these
  • 5. Innovative Technology Reactive hot-melt silicone technology provides instant green Dow Corning® Silicone Sealants strength which can increase productivity, improve quality and Designed for reduce costs in industrial assembly applications. Dow Corning® HM-2500 Assembly Sealant is a patented, Industrial Assembly neutral-cure reactive hot-melt silicone that is ideal for automat- ed applications in the manufacturing of various components. and Maintenance When used with standard hot-melt dispensing equipment and an automated robot, HM-2500 becomes part of the productivi- ty solution that enables parts to be produced faster, better, and Silicon-based Dow Corning sealants last longer and are more economically. more versatile than most organic polymer sealants. They I Immediate green strength – parts move efficiently from are durable, one part RTV sealant, cure at room temperature one step to the next to a tough, rubbery solid with exceptional performance characteristics, and meet a wide variety of your industrial I No “hold time” required – ship parts as fast as you bonding and sealing needs. make them Features of Dow Corning silicone sealants include: I Long Pot Life and Long Open Time – material stability, I Stability over a wide temperature range – When is not heat cured, does not cure in line fully cured, our products can be used at temperatures I Aggressive Adhesion – excellent primerless adhesion to ranging from -85° to 599° F (-65° to 315° C). metals, plastics, wood, and paints I Weather resistance – High resistance to UV rays, radi- I Crystal Clear - ultra clear or select colors ation and weather prevents our products from harden- ing, cracking, crumbling, drying and becoming brittle. I Worker Friendly – non-hazardous formulation, very low odor, very low voc I Chemical stability – Our sealants do not readily degrade even under long-term exposure to many chem- I Neutral-Cure 100% Silicone Chemistry – cures to flexi- icals and atmospheric pollutants. ble, weather-resistant, silicone elastomer with outstanding durability and UV resistance I Good bond strength – Our products provide good adhesion to a wide variety of industrial materials, including glass, ceramics, and wood masonry, painted surfaces, and many metals and plastics. I Electrical properties – Designed for a variety of applications, our products can be used in various elec- trical and electronic applications, including devices that are thermally cycled over a wide temperature range. I Low Flammability – In fire conditions, silicone adhesives/sealants are reluctant to burn. Many products comply with UL flammability standards. When you specify an assembly and maintenance product from Dow Corning, you receive a solution backed by the world leader in silicone technology with more than 60 years of expertise and innovations. AV08195
  • 6. Substrate Preparation How To Contact Us Although Dow Corning silicone sealants possess excellent bond strength, For more than 60 years, OEM designers, maintenance and materials maximum adhesion is only attained on surfaces which are clean and dry. engineers around the world have trusted Dow Corning brand for per- Contaminants, such as dirt, grease, water, tar or rust act as release agents formance and expertise to solve or prevent sealant problems. Dow and prevent the formation of durable bonds Corning solutions are available though a distributor network of more It is strongly recommended, therefore, that wet or unclean surfaces be than 3000 channel partners around the world. To learn more about our properly prepared before sealants are applied. extensive product and service offerings, visit www.dowcorning.com I Wipe contaminated surface with a clean, oil-free cloth. or email industrial@dowcorning.com. I Rewipe surface with a suitable cleaner or industrial solvent, such as IPA, mineral spirits, naphtha or ketones. Note: do not clean surface with detergent or soap. (Soap residue may act as release agent.) I Rough rubber surfaces with sandpaper. Make a spot check to determine the adhesion of sealants for each application. Bond strength will increase as the sealant cures. How to Apply Apply Dow Corning adhesives/sealants to one of the prepared surfaces, then quickly cover with the other substrate to be bonded. On exposure to moisture, the freshly applied material will “skin over” in about 5-10 minutes (depending on the product) at room temperature and 50% rela- tive humidity. Any tooling should be completed before this skin forms. The surface is easily tooled with a spatula. Use of Primer For maximum adhesion, the use of Dow Corning primer is recommended. After solvent cleaning, a thin coat of Dow Corning primer is applied by wiping, brushing or spraying. At normal room temperatures and humidity conditions (room temperature, 50% relative humidity), the primer should be allowed to air dry from 5 to 30 minutes. The primer cures in contact with air moisture, low humidity will necessitate longer drying time. The required drying time for a specific area should be determined prior to use. Primer which was allowed to cure extensively will not promote adhesion anymore. As a general rule, drying time of more than 6 hours at normal temperatures and humidity should be avoided. Cure Time After skin formation, cure continues inward from the surface. In 24 hours (at room temperature and 50% relative humidity) Dow Corning adhe- sive/sealant will cure to a depth of about 1/8”. Very deep sections, espe- cially when access to atmospheric moisture is restricted, will take longer to cure completely. Cure time is extended at lower humidity levels. LIMITED WARRANTY INFORMATION – PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. As the sealants cure by reaction with moisture in the air, keep the con- However, because conditions and methods of use of our products are beyond our tainer tightly sealed when not in use. A plug of used material may form control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended use. in the tip of a tube or cartridge during storage. This is easily removed and Suggestions of uses should not be taken as inducements to infringe any particular patent. does not affect the remaining contents. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Compatibility Your exclusive remedy for breech of such warranty is limited to refund of purchase price Some Dow Corning adhesives/sealants release a small amount of acetic or replacement of any product shown to be other than as warranted. acid during cure. This may cause corrosion on some metallic parts or DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. substrates, especially in direct contact or when the cure is carried out in a DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUEN- totally enclosed environment which would not allow cure by-products to TIAL DAMAGES. escape. Dow Corning is a registered trademark of Dow Corning Corporation. © 2005, 2006 Dow Corning Corporation. All rights reserved. Form No: 80-3258A-01 Health and Environmental Information Cover montage: AV05264, AV08189, AV08190, AV08191, AV08192, AV08193, AV08194. To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For more information please see our website, www.dowcorning.com or We help you consult your local Dow Corning representative. invent the future.TM www.dowcorning.com