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ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                          (DEPT. OF INFORMATION TECHNOLOGY)




               MPPS
   M ANUFACTURING P ROCESSES

             M ETAL C UTTING


PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.)
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Metal Working Processes:
                                                         2

  Metal Forming Processes:
  Forging
  Rolling
  Pressing


  Metal Cutting Processes:
  Turning
  Drilling
  Planing
  Boring




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Metal Working Processes:
                                                         3

  Metal Joining Processes:
  Welding
  Brazing
  Soldering




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Metal Cutting Processes:
                                                         4

  The process of metal cutting in which chip is formed is affected by
   relative motion between the workpiece and the hard edge of the cutting
   tool.
  Depending upon relative motion different metal cutting operations are
   formed such as turning, drilling, milling, boring, planning, etc.

       Operation             Motion of Job                         Motion of cutting tool
       Turning            Rotary                        Forward translation
       Boring             Rotation                      Forward translation

       Drilling           Fixed                         Rotation as well as translator feed
       Planing            Translatory                   Intermittent translation
       Milling            Translatory                   Rotation

 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Metal Cutting Processes:
                                                         5

  Types of Cutting Tools:
   1. Single Point Cutting Tool.




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Metal Cutting Processes:
                                                         6

  Types of Cutting Tools:
   2. Multiple Point Cutting Tool




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Machine Tools:
                                                         7

  A machine which performs material removal
   operation to obtain the desired shape and size.
  Functions of Machine Tools:
       1. To improve production rate.
       2. To reduce cost of production.
       3. To reduce fatigue of workers.
       4. To achieve better quality.
       5. To reduce wastage.




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Machine Tools:
                                                         8

  Types of Machine Tools:
       1. Lathe Machines.
       2. Shaper Machines.
       3. Planer Machines.
       4. Drilling Machines.
       5. Boring Machines.
       6. Milling Machines.
       7. Grinding Machines




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Lathe Machines:
                                                         9

  This machine removes the metal from the work piece to the
   required shape & size.
  The workpiece is held & rotated with some speed and cutting tool
   is fixed at one position stationary.
  Tool is single point cutting tool made of carbide tip.
  It is one of the earliest machine tool.
  It is most versatile machine tool.




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY

       Lathe Machines:                                                              (DEPT. OF INFORMATION TECHNOLOGY)




                                                        10




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY

       Lathe Machines:                                                              (DEPT. OF INFORMATION TECHNOLOGY)




                                                        11




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Block Diagram of Lathe:
                                                        12




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Lathe Operations:
                                                        13


  Centering:




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Lathe Operations:
                                                        14


  Facing:




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Lathe Operations:
                                                        15


  Plain Turning:




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Lathe Operations:
                                                        16


  Step Turning:




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Lathe Operations:
                                                        17


  Taper Turning:




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Lathe Operations:
                                                        18


  Drilling:




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Lathe Operations:
                                                        19


  Reaming:




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Lathe Operations:
                                                        20


  Boring:




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Lathe Operations:
                                                        21


  Threading:




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
MPPS                                                                    ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY
                                                                                    (DEPT. OF INFORMATION TECHNOLOGY)


Lathe Operations:
                                                        22


  Knurling:




 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR

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MPPS 01_Lathe Machine

  • 1. ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) MPPS M ANUFACTURING P ROCESSES M ETAL C UTTING PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.)
  • 2. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Metal Working Processes: 2  Metal Forming Processes:  Forging  Rolling  Pressing  Metal Cutting Processes:  Turning  Drilling  Planing  Boring PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 3. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Metal Working Processes: 3  Metal Joining Processes:  Welding  Brazing  Soldering PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 4. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Metal Cutting Processes: 4  The process of metal cutting in which chip is formed is affected by relative motion between the workpiece and the hard edge of the cutting tool.  Depending upon relative motion different metal cutting operations are formed such as turning, drilling, milling, boring, planning, etc. Operation Motion of Job Motion of cutting tool Turning Rotary Forward translation Boring Rotation Forward translation Drilling Fixed Rotation as well as translator feed Planing Translatory Intermittent translation Milling Translatory Rotation PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 5. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Metal Cutting Processes: 5  Types of Cutting Tools: 1. Single Point Cutting Tool. PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 6. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Metal Cutting Processes: 6  Types of Cutting Tools: 2. Multiple Point Cutting Tool PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 7. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Machine Tools: 7  A machine which performs material removal operation to obtain the desired shape and size.  Functions of Machine Tools: 1. To improve production rate. 2. To reduce cost of production. 3. To reduce fatigue of workers. 4. To achieve better quality. 5. To reduce wastage. PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 8. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Machine Tools: 8  Types of Machine Tools: 1. Lathe Machines. 2. Shaper Machines. 3. Planer Machines. 4. Drilling Machines. 5. Boring Machines. 6. Milling Machines. 7. Grinding Machines PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 9. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Lathe Machines: 9  This machine removes the metal from the work piece to the required shape & size.  The workpiece is held & rotated with some speed and cutting tool is fixed at one position stationary.  Tool is single point cutting tool made of carbide tip.  It is one of the earliest machine tool.  It is most versatile machine tool. PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 10. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY Lathe Machines: (DEPT. OF INFORMATION TECHNOLOGY) 10 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 11. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY Lathe Machines: (DEPT. OF INFORMATION TECHNOLOGY) 11 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 12. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Block Diagram of Lathe: 12 PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 13. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Lathe Operations: 13  Centering: PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 14. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Lathe Operations: 14  Facing: PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 15. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Lathe Operations: 15  Plain Turning: PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 16. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Lathe Operations: 16  Step Turning: PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 17. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Lathe Operations: 17  Taper Turning: PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 18. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Lathe Operations: 18  Drilling: PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 19. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Lathe Operations: 19  Reaming: PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 20. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Lathe Operations: 20  Boring: PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 21. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Lathe Operations: 21  Threading: PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR
  • 22. MPPS ST. JOHN COLLEGE OF ENGINEERING & TECHNOLOGY (DEPT. OF INFORMATION TECHNOLOGY) Lathe Operations: 22  Knurling: PRESENTED BY: PRASHANT JADHAV (DEPT. OF MECH. ENGG.), SJCET, PALGHAR