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Chapter 5


 Dislocation theory
Subjects of interest


           • Introduction/Objectives
           • Observation of dislocation
           • Burgers vector and the dislocation loop
           • Dislocation in the FCC, HCP and BCC lattice
           • Stress fields and energies of dislocations
           • Forces on dislocations and between dislocations




 Suranaree University of Technology    Tapany Udomphol         May-Aug 2007
Chapter 5


 Dislocation theory
Subjects of interest (continued)

                     • Dislocation climb
                     • Intersection of dislocations
                     • Jogs
                     • Dislocation sources
                     • Multiplication of dislocations
                     • Dislocation-point defect interactions
                     • Dislocation pile-ups




 Suranaree University of Technology        Tapany Udomphol     May-Aug 2007
Objectives


    • This chapter emphasises the understanding of the
    effects of dislocation behaviour on FCC, BCC and HCP
    crystal structures.
    • This includes the interaction of dislocations such as
    climb, jogs, intersection and multiplication of dislocations
    and the roles of dislocations on plastic deformation of
    metals.




Suranaree University of Technology   Tapany Udomphol               May-Aug 2007
Introduction

Dislocations introduce imperfection into the structure and therefore
these could explain how real materials exhibit lower yield stress value
than those observed in theory.


                                                 • Lower the yield stress from
                                                 theoretical values.

                          Produce                • Produce plastic deformation
                          imperfection in        (strain hardening).
                          crystal structures
             51450 x                             • Effects mechanical properties
Dislocations                                     of materials.



   Suranaree University of Technology          Tapany Udomphol               May-Aug 2007
Observation of dislocations
  A variety of techniques have been used to observe dislocations in
  the past 20 years to aid the better understanding of dislocation
  behaviour.

Chemical (etch–pit) technique
• Using etchant which forms a pit at the
point where a dislocation intersect the
surface.
• Preferential sites for chemical attack are
due to strain field around dislocation sites
(anodic).
• Can be used in bulk samples but limited in
low dislocation density crystal (104 mm-2).
                                                                               5000 x
      Note: Pits are 500 Ao apart and with             Etch pits on slip bands in alpha
      the dislocation density of 108 mm-2.             brass crystals
    Suranaree University of Technology   Tapany Udomphol                       May-Aug 2007
Decoration of dislocation technique
   A small amount of impurity is added to form precipitates after
   suitable heat treatment to give internal structure of the
   dislocation lines.



• Hedges and Mitchell first used
photolytic to decorate dislocation in
AgBr.
• Rarely used in metals but in ironic
crystals such as AgCl, NaCl, KCl
and CaF2.


                                          Hexagonal network of dislocations
                                          in NaCl detected by a decoration
                                          technique.
   Suranaree University of Technology   Tapany Udomphol                  May-Aug 2007
Transmission electron microscope (TEM)
 TEM is the most powerful technique used to study dislocations.


• A thin foil of 100 nm is prepared using
electropolishing from a ~1 mm thick sheet.
• This thin foil is transparent to electrons in
the electron microscope and this makes it
possible to observed dislocation
networks, stacking faults, dislocation
pile-ups at grain boundaries.
• By using the kinematic and dynamic                                        32500 x
theories of electron diffraction it is possible
to determine the dislocation number,                Dislocation network in cold-worked
Burgers vectors and slip planes.                                            aluminium.


                 Note: The sampling area is small therefore the properties
                 observed cannot represent the whole materials.
    Suranaree University of Technology   Tapany Udomphol                    May-Aug 2007
X-ray microscopy

 • Using an X-ray technique to detect dislocation structure.
 • The most common techniques are the Berg-Barret reflection
 method and the Lang topography method.
 • The resolution is limited to 103 dislocations/mm2.




Suranaree University of Technology   Tapany Udomphol           May-Aug 2007
Burgers vector and the
    dislocation loop
Burgers vector is the most
characteristic feature of a
dislocation, which defines the
magnitude and the direction of slip.

• Edge Burgers vector is                  to the
dislocation line.
• Screw Burgers vector is // to the
dislocation line.

• Both shear stress and final
                                                    Macroscopic deformation produced by glide of
deformation are identical for both                  (a) edge dislocation and (b) screw dislocation.
situations.

               Note: Most dislocations found in crystalline materials are
               probably neither pure edge or pure screw but mixed.
     Suranaree University of Technology            Tapany Udomphol                        May-Aug 2007
Dislocation loops

    Dislocations in single crystals are straight lines. But in general,
    dislocations appear in curves or loops, which in three
    dimensions form and interlocking dislocation network.


• Any small segments of the dislocation
can be resolved into edge and screw
components.
• Ex: pure screw at point A and pure edge
at point B where along most of its length
contains mixed edge and screw. But with
the same Burgers vector.


                                                           Dislocation loop lying in
                                                           a slip plane.

    Suranaree University of Technology   Tapany Udomphol                       May-Aug 2007
Burgers circuit
Burgers circuit is used to define the Burgers vector of dislocation.
   (a)                                                             (b)
                                     Burgers circuits
                                     around edge
                                     dislocation




                                          Burgers circuits
                                            around screw
                                              dislocation

• If we trace a clockwise path from start to finish, the closure
failure from finish to start is the Burgers vector b of the
dislocation, see fig (a).
 • A right-handed screw dislocation, fig (b), is obtained
 when transversing the circuit around the dislocation line and
 we then have the helix one atomic plane into the crystal.
Suranaree University of Technology               Tapany Udomphol         May-Aug 2007
Cross slip
      In FCC cubic metals, the screw dislocations move in {111} type
      planes, but can switch from one {111} type plane to another if it
      contains the direction of b. This process is called cross-slip.
                Dislocation                      • A screw dislocation at S is free to
                                                 glide in either (111) or (111)
                                                 closed-packed planes.
                 S
                                                 • Double cross slip is shown in (d).




Cross slip in a face-centred cubic crystal.




             Cross slip on the polished surface
             of a single crystal of 3.25% Si iron.
       Suranaree University of Technology        Tapany Udomphol                May-Aug 2007
Dislocation dissociation

 Dislocation dissociation occurs when the strength of
 dislocation is more than unity. The system becomes unstable
    dislocation therefore dissociate into two dislocation.
 Note: Dislocation of unit strength is a dislocation with a Burgers
 vector equal to one lattice spacing.

         The dissociation reaction b1      b2 + b3 will occur
         when b12 > b22 + b32.

  • A dislocation of unit strength has a minimum energy
  when its Burgers vector is parallel to a direction of closest
  atomic packing.
  • In close-packed lattices, dislocations with strength less
  than unity are possible.    therefore crystals always slip in
  the close-packed direction.
Suranaree University of Technology   Tapany Udomphol                  May-Aug 2007
Dislocations in FCC lattice
• Slip occurs in the FCC lattice on the {111} plane in the <110> direction
and with a Burgers vector (a/2)[110].
• The {111} planes are stacked on a close packed sequence ABCABC
and vector b = (ao/2)[101] defines one of the observed slip direction,
which can favourably energetically decompose into two partial
dislocations.                                  Extended dislocation


 b1 → b2 + b3                                                         Faulted
                                                                      region
 ao        a         a
    [101] → o [211] + o [112]
 2          6         6
        Shockley partials

                                                          Fully slipped         No slip
This Shockley partials creates a
stacking fault ABCAC/ABC.
                                                         Dissociation of a dislocation to
  Suranaree University of Technology   Tapany Udomphol
                                                         two partial dislocations. May-Aug   2007
Dissociation of a dislocation into two
      partial dislocations            Extended dislocation



• The combination of the two partials AC and                            Faulted
                                                                        region
AD is known as an extended dislocation.
• The region between them is a stacking
fault which has undergone slip.
• The equilibrium of these partial dislocations
                                                            Fully slipped         No slip
depends on the stacking fault energy.



                                                                                   www.msm.cam.ac.uk




                                                                                    Stacking fault

       Group of stacking fault in 302 stainless
       steel stopped at boundary
       Suranaree University of Technology     Tapany Udomphol                               May-Aug 2007
Stacking faults

The wider region between partial dislocation,
                                                                    Stacking fault        Slip plane
the lower stacking fault energy                         Partial
                                                        dislocations



• Characteristics of metals with
low SPF;
 1) Easy to strain harden
                                                                      Model of a stacking fault.
 2) Easy for twin annealing to occur
 3) Temperature dependent flow
stress
                                                      Typical values of stacking fault energy

                                                            Metal         Stacking fault energy (mJ m-2)
• Aluminium – high stacking fault energy
                                                      Brass                                <10
   more likely to cross slip.                         303 stainless steel                    8
                                                      304 stainless steel                   20
• Copper – lower stacking fault energy                310 stainless steel                   45
cross slip is not prevalent.                          Silver
                                                      Gold
                                                                                           ~25
                                                                                           ~50
                                                      Copper                               ~80
                                                      Nickel                              ~150
                                                      Aluminium                           ~200
     Suranaree University of Technology   Tapany Udomphol                                   May-Aug 2007
Frank partial dislocations

Frank partial dislocations are
another type of partial dislocation in
FCC lattice, which provide
obstacles to the movement of other
dislocations.
                                                Frank partial dislocation or sessile
                                                dislocation.


• A set of (111) plane (viewed from the edge) has a missing middle A
plane with a Burgers vector (ao/3) [111] perpendicular to the central
stacking fault.
• Unlike perfect dislocation, Frank partial dislocation cannot move
by glide (sessile dislocation) but by diffusion of atom.



    Suranaree University of Technology   Tapany Udomphol                      May-Aug 2007
Lomer-Cortrell barrier


Intersection of {111} plane during
duplex slip by glide of dislocations is
called Lomer-Cortrell barrier.

Ex: consider two perfect dislocations
lying in different {111} planes and
both parallel to the line of intersection
of the {111} plane.
                                                                   Lomer-Cortrell barrier

                                 ao        a         a
                                    [101] + o [110] → o [011]
                                 2          2         2


            The new dislocation obtained has reduced energy.

    Suranaree University of Technology           Tapany Udomphol                            May-Aug 2007
Dislocations in HCP lattice
• Slip occurs in the HCP lattice on the basal (0001) plane in the
<1120> direction.
• The basal (0001) plane the close packed of a sequence ABABAB
and a Burgers vector b = (ao/3)[1120].
• Dislocations in the basal plane can reduce their energy by
dissociating into Shockley partials according to the reaction.

                        ao         a          a
                           [1120] → o [1010] + o [0110]
                        3           3          3

 The stacking fault produced by this reaction lies in the basal
 plane, and the extended dislocation which forms it is confined to
 glide in this plane.


  Suranaree University of Technology     Tapany Udomphol            May-Aug 2007
Dislocations in BCC cubic lattice
 • Slip occurs in the BCC lattice on {110}, {112}, {123} planes in the
 <111> direction and a Burgers vector b = (ao/2)[111].
 Cottrell has suggested a dislocation reaction which appears to cause
 immobile dislocations. (ao/2[001] in iron)    leading to a crack
 nucleus formation mechanism for brittle fracture.
                                                                            σ        Applied stress


    ao        a
       [111] + o [111] → a o [001]                 a
                                                             (101) Slip plane
    2          2                                     [111]
                                                   2
                                                                           (001) Cleavage plane
                                            b = a[001]
the dislocation is immobile since
the (001) is not a close-packed slip               a
                                                     [111]                      Cleavage knife crack of length c
                                                   2                            for displacement nb
plane, the (001) plane is therefore                          (101) Slip plane

the cleavage plane when brittle
fracture occurs.                                                                σ
                                                             a
                                                               [111] + a [111] → a[001]
                                                             2         2
                                         Slip on intersecting (110) plane.
    Suranaree University of Technology   Tapany Udomphol                                         May-Aug 2007
Stress fields of dislocations
    A dislocation is surrounded by an elastic stress field that
    produces forces on other dislocations and results in interaction
    between dislocations and solute atoms.
• The cross section of an elastic cylindrical                           y
piece (dashed line) has been distorted after
                                                                                          b
an edge dislocation running through point O
                                                                                 r
parallel to the z axis (blue line).                                          P
                                                                        O      Q                  x
                                                                             θ
• The strain is zero in the z axis and                                               A’       A
                                                                        ro
therefore can be treated in plane strain (x-y).
• The stresses vary inversely with distance
from the dislocation line and become
infinite at r = 0.
                                                         Deformation of a circle containing
                             − τ b sin θ
  …Eq. 1           σ r = σθ = o                          an edge dislocation.
                                 r
       • The shear stress τxy is a maximum             τ xy   =τo 2
                                                                    (
                                                                 bx x 2 − y 2    )    …Eq. 2
       in the slip plane, when y = 0.                            (x + y 2 )2
      Suranaree University of Technology   Tapany Udomphol                                May-Aug 2007
Strain energies of dislocations
The strain energy involved in the                                          y
formation of an edge dislocation can
be estimated from the work involved in                                                       b

displacement the cut OA a distance b                                                r
                                                                                P
along the slip plane.                                                      O    θ
                                                                                  Q                  x

                                                                           ro           A’       A
          Gb 2        r1
     U=            ln                   …Eq. 3
        4π (1 − ν ) ro

The strain energy of a screw
                                                              Deformation of a circle containing
dislocation is given by
                                                              an edge dislocation.
        Gb 2 r1
     U=     ln                          …Eq. 4        The dislocation energy per unit
        4π     ro                                     length simplifies to
    Note: the total strain energy is the                               Gb 2
    sum of elastic strain energy and                                U=                  …Eq. 5
    the core energy of dislocation.                                     2
   Suranaree University of Technology            Tapany Udomphol                             May-Aug 2007
Forces on dislocation
                                           • A dislocation line moving in the
                                           direction of its Burgers vector under the
                                           influence of a uniform shear stress τ.
                  dl
                                           • The force per unit length of dislocation F ;
              b
      ds                                                          dW
                                                             F=        = τb   …Eq. 6
                                                                  dlds

                                           • This force is normal to the dislocation
                                           line at every point along its length and is
Force acting on a dislocation line.
                                           directed toward the unslipped part of
                                           the glide plane.
                                           • The Burgers vector is constant along
                                           the curved dislocation line.

      Suranaree University of Technology        Tapany Udomphol                 May-Aug 2007
Forces between dislocations

   • Dislocations of opposite sign on the same slip plane will
   attract each other, run together, and annihilate each other.
   • Dislocations of alike sign on the same slip plane will repel
   each other

The radial force Fr between                  The radial and tangential
two parallel screw dislocations              forces between two parallel
                                             edge dislocations
                         Gb 2
           Fr = τ θz b =
                         2πr …Eq. 7                Gb 2 1               Gb 2 sin 2θ
                                            Fr =               , Fθ =
                                                 2π (1 − ν ) r        2π (1 − ν ) r
Parallel screw (same sign)     +
Aniparallel screw (opposite sign)       -                                  …Eq. 8


   Suranaree University of Technology       Tapany Udomphol                  May-Aug 2007
Dislocation climb
  Dislocation climb is a non conservative movement of dislocation
  where and edge dislocation can move out of the slip plane onto a
  parallel directly above or below the slip plane.

• Climb is diffusion-controlled (thermal activated) and occurs more
readily at elevated temperature.   important mechanism in creep.
• Positive direction of climb is when
the edge dislocation moves upwards.
Removing extra atom (or adding vacancy
around ). Compressive force
produces + climb.
                                                   (a) Diffusion of (b) Dislocation
• Negative direction of climb is when              vacancy to edge climbs up one
the edge dislocation moves downwards.              dislocation.     lattice spacing.
Atom is added to the extra plane. Tensile
forces to produce – climb.
      Note: Glide or slip of a dislocation is the direction parallel to its
      direction whereas climb of dislocation is in the vertical direction.
   Suranaree University of Technology   Tapany Udomphol                     May-Aug 2007
Intersection of dislocations

     The intersection of two dislocations produces a sharp
     break (a few atom spacing in length) in dislocation line.



                   This break can be of two types;
                   • Jog is a sharp break in the dislocation
                   moving it out of the slip plane.
                   • Kink is a sharp break in the dislocation line
                   which remains in the slip plane.



  Note: Dislocation intersection mechanisms play an important
  role in the strain hardening process.


Suranaree University of Technology      Tapany Udomphol              May-Aug 2007
Jogs and Kinks

   Jogs are steps on the dislocation which move it from one atomic
   slip plane to another.

   Kinks are steps which displace it on the same slip plane.



(a), (b) Kinks in edge and
screw dislocations




(c), (d) Jogs in edge and
screw dislocations.


    Suranaree University of Technology   Tapany Udomphol         May-Aug 2007
Intersection of two dislocations

1) Intersection of two dislocations with
Burgers vectors at right angle to each other.


• An edge dislocation XY with Burgers vector b1
is moving on plane Pxy and cuts through
dislocation AB with Burgers vector b2.
• The intersection causes jog PP’ in dislocation                             b1
AB parallel to b1 and has Burgers vector b2.
and with the length of the jog = b1.
• It can readily glide with the rest of dislocation.
                                                           b2

Note: b1 is normal to AB and jogs AB, while
b2 is parallel to XY and no jog is formed.
                                                                Intersection of two
                                                                edge dislocations


    Suranaree University of Technology   Tapany Udomphol                     May-Aug 2007
Intersection of two dislocations

2) Intersection of two dislocations with
Burgers vectors parallel to each other



• Both dislocations are jogged.
• The length of jog PP’ is b1 and                                    Before
                                                                     intersection
the length of jog QQ’ is b2.
• The jogs both have a screw
orientation and lie in the original
slip plane. This is called Kink.
not stable.
                                                                      After
                                                                      intersection



                                               Intersection of edge dislocations
                                               with parallel Burgers vectors.
  Suranaree University of Technology   Tapany Udomphol                      May-Aug 2007
Intersection of two dislocations
  3) Intersection of edge and                4) Intersection of two screw
  screw dislocations.                        dislocations.




                                              The intersection produces jogs
                                              of edge orientation in both screw
Intersection produces a jog with an           dislocations.   very important in
edge orientation on the edge                  plastic deformation.
dislocation and a kink with an edge            Note: at temperature where climb
orientation on the screw dislocation.          cannot occur the movement of screw
                                               dislocation is impeded by jogs.
     Suranaree University of Technology   Tapany Udomphol                May-Aug 2007
Jogs
 • A stable jog         length of the dislocation line          energy of the crystal
(a) Many intersections occur when a
screw dislocation encounter a forest of
screw dislocations.   producing
vacancy jogs and/or interstitial jogs.
(b) Jogs act as pinning points and                       (a) Straight dislocation under zero stress.
cause dislocations to bow out with
the radius R when the shear stress
τ is applied.
                                                        (b) Dislocation bowed out in slip plane
(c) At some critical radius Rc the τ                    between the jogs due to applied shear stress.

required to further decrease R > the
stress needed for non-conservative
climb. Then the dislocation will move
forward leaving a trail of vacancies
(interstitials) behind each jog.                         (c) Movement of dislocation leaving trails of
                                                                 vacancies behind the jogs.

                                                    Movement of jogged screw dislocation
     Suranaree University of Technology       Tapany Udomphol                                May-Aug 2007
Superjogs

Superjog is a jog that has more than one atomic slip plane spacing high.



  As the stress increases, the dislocation bows out between the
  superjogs, generating dislocation dipoles and later break into
  isolated loops.




  (a) Dislocation dipole.           (b) Elongated loop and          (c) Row of small loops.
                                    jogged dislocation.

              Formation of dislocation loops from a dislocation dipole



   Suranaree University of Technology             Tapany Udomphol                        May-Aug 2007
Dislocation Sources

 • All metals initially contain an appreciable number of
 dislocations produced from the growth of the crystal from
 the melt or vapour phase.
 • Gradient of temperature and composition may affect
 dislocation arrangement.
 • Irregular grain boundaries are believed to be responsible
 for emitting dislocations.
 • Dislocation can be formed by aggregation and collapse of
 vacancies to form disk or prismatic loop.
 • Heterogeneous nucleation of dislocations is possible from
 high local stresses at second-phase particles or as a result
 of phase transformation.



Suranaree University of Technology   Tapany Udomphol            May-Aug 2007
Multiplication of dislocations
Frank & Read proposed that dislocations
could be generated from existing dislocations.

• The dislocation line AB bulges out
(A and B are anchored by impurities)
and produces slip as the shear
stress τ is applied.
• The maximum τ for       Gb Gb
semicircle dislocation τ≈    ≈
bulge, fig (b)
                          2R   l
• Beyond this point, the dislocation loop
continues to expand till parts m and n                    The operation of Frank-Read source
meet and annihilate each other to form a
large loop and a new dislocation.
Note: Repeating of this process producing a
dislocation loop, which produces slip of one
          Burgers vector along the slip plane.

       Suranaree University of Technology   Frank Read source in a silicon crystal   May-Aug 2007
Dislocation-point defect interactions
      Point defect and dislocation will interact elastically and
      exert forces on each other.
                Negative interaction energy                       attraction
                Positive interaction energy                       repulsion

If the solute atom is                  The atom will be repelled from the
larger than the                        compressive side of a positive edge
solvent atom (ε > 1)                   dislocation and will be attracted to the
                                       tension side.
If the solute atom is
                                       The atom will be attracted to the
smaller than the
                                       compression side.
solvent atom (ε < 1)

        • Vacancies will be attracted to regions of compression.
        • Interstitials will be collected at regions of tension.
  Suranaree University of Technology            Tapany Udomphol                May-Aug 2007
Dislocation pile-ups
    Dislocations often pile up
    on slip planes at barriers
    i.e., grain boundaries or
    second phase particles.


High stress concentration on the
leading dislocations in the pile-up.     Dislocation pile-ups at an obstacle.

      If the pile-up stress > theoretical shear stress       yielding

A pile-up of n dislocations along         The breakdown of a barrier occur by
a distance L can be considered            1) Slip on a new plane.
as a giant dislocation with a             2) Climb of dislocation around the
Burgers vector nb.                           barrier.
                                          3) Generation of high enough tensile
                                             stress to produce a crack.

     Suranaree University of Technology    Tapany Udomphol               May-Aug 2007
References


       • Dieter, G.E., Mechanical metallurgy, 1988, SI metric edition,
         McGraw-Hill, ISBN 0-07-100406-8.
       • Sanford, R.J., Principles of fracture mechanics, 2003, Prentice
         Hall, ISBN 0-13-192992-1.
       • W.D. Callister, Fundamental of materials science and
         engineering/ an interactive e. text., 2001, John Willey & Sons, Inc.,
         New York, ISBN 0-471-39551-x.
       • Hull, D., Bacon, D.J., Introduction to dislocations, 2001, Forth
         edition, Butterworth-Heinemann, ISBN 0-7506-4681-0.




 Suranaree University of Technology    Tapany Udomphol                   May-Aug 2007

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Dislocation Theory and Behavior in Crystals

  • 1. Chapter 5 Dislocation theory Subjects of interest • Introduction/Objectives • Observation of dislocation • Burgers vector and the dislocation loop • Dislocation in the FCC, HCP and BCC lattice • Stress fields and energies of dislocations • Forces on dislocations and between dislocations Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 2. Chapter 5 Dislocation theory Subjects of interest (continued) • Dislocation climb • Intersection of dislocations • Jogs • Dislocation sources • Multiplication of dislocations • Dislocation-point defect interactions • Dislocation pile-ups Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 3. Objectives • This chapter emphasises the understanding of the effects of dislocation behaviour on FCC, BCC and HCP crystal structures. • This includes the interaction of dislocations such as climb, jogs, intersection and multiplication of dislocations and the roles of dislocations on plastic deformation of metals. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 4. Introduction Dislocations introduce imperfection into the structure and therefore these could explain how real materials exhibit lower yield stress value than those observed in theory. • Lower the yield stress from theoretical values. Produce • Produce plastic deformation imperfection in (strain hardening). crystal structures 51450 x • Effects mechanical properties Dislocations of materials. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 5. Observation of dislocations A variety of techniques have been used to observe dislocations in the past 20 years to aid the better understanding of dislocation behaviour. Chemical (etch–pit) technique • Using etchant which forms a pit at the point where a dislocation intersect the surface. • Preferential sites for chemical attack are due to strain field around dislocation sites (anodic). • Can be used in bulk samples but limited in low dislocation density crystal (104 mm-2). 5000 x Note: Pits are 500 Ao apart and with Etch pits on slip bands in alpha the dislocation density of 108 mm-2. brass crystals Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 6. Decoration of dislocation technique A small amount of impurity is added to form precipitates after suitable heat treatment to give internal structure of the dislocation lines. • Hedges and Mitchell first used photolytic to decorate dislocation in AgBr. • Rarely used in metals but in ironic crystals such as AgCl, NaCl, KCl and CaF2. Hexagonal network of dislocations in NaCl detected by a decoration technique. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 7. Transmission electron microscope (TEM) TEM is the most powerful technique used to study dislocations. • A thin foil of 100 nm is prepared using electropolishing from a ~1 mm thick sheet. • This thin foil is transparent to electrons in the electron microscope and this makes it possible to observed dislocation networks, stacking faults, dislocation pile-ups at grain boundaries. • By using the kinematic and dynamic 32500 x theories of electron diffraction it is possible to determine the dislocation number, Dislocation network in cold-worked Burgers vectors and slip planes. aluminium. Note: The sampling area is small therefore the properties observed cannot represent the whole materials. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 8. X-ray microscopy • Using an X-ray technique to detect dislocation structure. • The most common techniques are the Berg-Barret reflection method and the Lang topography method. • The resolution is limited to 103 dislocations/mm2. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 9. Burgers vector and the dislocation loop Burgers vector is the most characteristic feature of a dislocation, which defines the magnitude and the direction of slip. • Edge Burgers vector is to the dislocation line. • Screw Burgers vector is // to the dislocation line. • Both shear stress and final Macroscopic deformation produced by glide of deformation are identical for both (a) edge dislocation and (b) screw dislocation. situations. Note: Most dislocations found in crystalline materials are probably neither pure edge or pure screw but mixed. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 10. Dislocation loops Dislocations in single crystals are straight lines. But in general, dislocations appear in curves or loops, which in three dimensions form and interlocking dislocation network. • Any small segments of the dislocation can be resolved into edge and screw components. • Ex: pure screw at point A and pure edge at point B where along most of its length contains mixed edge and screw. But with the same Burgers vector. Dislocation loop lying in a slip plane. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 11. Burgers circuit Burgers circuit is used to define the Burgers vector of dislocation. (a) (b) Burgers circuits around edge dislocation Burgers circuits around screw dislocation • If we trace a clockwise path from start to finish, the closure failure from finish to start is the Burgers vector b of the dislocation, see fig (a). • A right-handed screw dislocation, fig (b), is obtained when transversing the circuit around the dislocation line and we then have the helix one atomic plane into the crystal. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 12. Cross slip In FCC cubic metals, the screw dislocations move in {111} type planes, but can switch from one {111} type plane to another if it contains the direction of b. This process is called cross-slip. Dislocation • A screw dislocation at S is free to glide in either (111) or (111) closed-packed planes. S • Double cross slip is shown in (d). Cross slip in a face-centred cubic crystal. Cross slip on the polished surface of a single crystal of 3.25% Si iron. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 13. Dislocation dissociation Dislocation dissociation occurs when the strength of dislocation is more than unity. The system becomes unstable dislocation therefore dissociate into two dislocation. Note: Dislocation of unit strength is a dislocation with a Burgers vector equal to one lattice spacing. The dissociation reaction b1 b2 + b3 will occur when b12 > b22 + b32. • A dislocation of unit strength has a minimum energy when its Burgers vector is parallel to a direction of closest atomic packing. • In close-packed lattices, dislocations with strength less than unity are possible. therefore crystals always slip in the close-packed direction. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 14. Dislocations in FCC lattice • Slip occurs in the FCC lattice on the {111} plane in the <110> direction and with a Burgers vector (a/2)[110]. • The {111} planes are stacked on a close packed sequence ABCABC and vector b = (ao/2)[101] defines one of the observed slip direction, which can favourably energetically decompose into two partial dislocations. Extended dislocation b1 → b2 + b3 Faulted region ao a a [101] → o [211] + o [112] 2 6 6 Shockley partials Fully slipped No slip This Shockley partials creates a stacking fault ABCAC/ABC. Dissociation of a dislocation to Suranaree University of Technology Tapany Udomphol two partial dislocations. May-Aug 2007
  • 15. Dissociation of a dislocation into two partial dislocations Extended dislocation • The combination of the two partials AC and Faulted region AD is known as an extended dislocation. • The region between them is a stacking fault which has undergone slip. • The equilibrium of these partial dislocations Fully slipped No slip depends on the stacking fault energy. www.msm.cam.ac.uk Stacking fault Group of stacking fault in 302 stainless steel stopped at boundary Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 16. Stacking faults The wider region between partial dislocation, Stacking fault Slip plane the lower stacking fault energy Partial dislocations • Characteristics of metals with low SPF; 1) Easy to strain harden Model of a stacking fault. 2) Easy for twin annealing to occur 3) Temperature dependent flow stress Typical values of stacking fault energy Metal Stacking fault energy (mJ m-2) • Aluminium – high stacking fault energy Brass <10 more likely to cross slip. 303 stainless steel 8 304 stainless steel 20 • Copper – lower stacking fault energy 310 stainless steel 45 cross slip is not prevalent. Silver Gold ~25 ~50 Copper ~80 Nickel ~150 Aluminium ~200 Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 17. Frank partial dislocations Frank partial dislocations are another type of partial dislocation in FCC lattice, which provide obstacles to the movement of other dislocations. Frank partial dislocation or sessile dislocation. • A set of (111) plane (viewed from the edge) has a missing middle A plane with a Burgers vector (ao/3) [111] perpendicular to the central stacking fault. • Unlike perfect dislocation, Frank partial dislocation cannot move by glide (sessile dislocation) but by diffusion of atom. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 18. Lomer-Cortrell barrier Intersection of {111} plane during duplex slip by glide of dislocations is called Lomer-Cortrell barrier. Ex: consider two perfect dislocations lying in different {111} planes and both parallel to the line of intersection of the {111} plane. Lomer-Cortrell barrier ao a a [101] + o [110] → o [011] 2 2 2 The new dislocation obtained has reduced energy. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 19. Dislocations in HCP lattice • Slip occurs in the HCP lattice on the basal (0001) plane in the <1120> direction. • The basal (0001) plane the close packed of a sequence ABABAB and a Burgers vector b = (ao/3)[1120]. • Dislocations in the basal plane can reduce their energy by dissociating into Shockley partials according to the reaction. ao a a [1120] → o [1010] + o [0110] 3 3 3 The stacking fault produced by this reaction lies in the basal plane, and the extended dislocation which forms it is confined to glide in this plane. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 20. Dislocations in BCC cubic lattice • Slip occurs in the BCC lattice on {110}, {112}, {123} planes in the <111> direction and a Burgers vector b = (ao/2)[111]. Cottrell has suggested a dislocation reaction which appears to cause immobile dislocations. (ao/2[001] in iron) leading to a crack nucleus formation mechanism for brittle fracture. σ Applied stress ao a [111] + o [111] → a o [001] a (101) Slip plane 2 2 [111] 2 (001) Cleavage plane b = a[001] the dislocation is immobile since the (001) is not a close-packed slip a [111] Cleavage knife crack of length c 2 for displacement nb plane, the (001) plane is therefore (101) Slip plane the cleavage plane when brittle fracture occurs. σ a [111] + a [111] → a[001] 2 2 Slip on intersecting (110) plane. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 21. Stress fields of dislocations A dislocation is surrounded by an elastic stress field that produces forces on other dislocations and results in interaction between dislocations and solute atoms. • The cross section of an elastic cylindrical y piece (dashed line) has been distorted after b an edge dislocation running through point O r parallel to the z axis (blue line). P O Q x θ • The strain is zero in the z axis and A’ A ro therefore can be treated in plane strain (x-y). • The stresses vary inversely with distance from the dislocation line and become infinite at r = 0. Deformation of a circle containing − τ b sin θ …Eq. 1 σ r = σθ = o an edge dislocation. r • The shear stress τxy is a maximum τ xy =τo 2 ( bx x 2 − y 2 ) …Eq. 2 in the slip plane, when y = 0. (x + y 2 )2 Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 22. Strain energies of dislocations The strain energy involved in the y formation of an edge dislocation can be estimated from the work involved in b displacement the cut OA a distance b r P along the slip plane. O θ Q x ro A’ A Gb 2 r1 U= ln …Eq. 3 4π (1 − ν ) ro The strain energy of a screw Deformation of a circle containing dislocation is given by an edge dislocation. Gb 2 r1 U= ln …Eq. 4 The dislocation energy per unit 4π ro length simplifies to Note: the total strain energy is the Gb 2 sum of elastic strain energy and U= …Eq. 5 the core energy of dislocation. 2 Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 23. Forces on dislocation • A dislocation line moving in the direction of its Burgers vector under the influence of a uniform shear stress τ. dl • The force per unit length of dislocation F ; b ds dW F= = τb …Eq. 6 dlds • This force is normal to the dislocation line at every point along its length and is Force acting on a dislocation line. directed toward the unslipped part of the glide plane. • The Burgers vector is constant along the curved dislocation line. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 24. Forces between dislocations • Dislocations of opposite sign on the same slip plane will attract each other, run together, and annihilate each other. • Dislocations of alike sign on the same slip plane will repel each other The radial force Fr between The radial and tangential two parallel screw dislocations forces between two parallel edge dislocations Gb 2 Fr = τ θz b = 2πr …Eq. 7 Gb 2 1 Gb 2 sin 2θ Fr = , Fθ = 2π (1 − ν ) r 2π (1 − ν ) r Parallel screw (same sign) + Aniparallel screw (opposite sign) - …Eq. 8 Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 25. Dislocation climb Dislocation climb is a non conservative movement of dislocation where and edge dislocation can move out of the slip plane onto a parallel directly above or below the slip plane. • Climb is diffusion-controlled (thermal activated) and occurs more readily at elevated temperature. important mechanism in creep. • Positive direction of climb is when the edge dislocation moves upwards. Removing extra atom (or adding vacancy around ). Compressive force produces + climb. (a) Diffusion of (b) Dislocation • Negative direction of climb is when vacancy to edge climbs up one the edge dislocation moves downwards. dislocation. lattice spacing. Atom is added to the extra plane. Tensile forces to produce – climb. Note: Glide or slip of a dislocation is the direction parallel to its direction whereas climb of dislocation is in the vertical direction. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 26. Intersection of dislocations The intersection of two dislocations produces a sharp break (a few atom spacing in length) in dislocation line. This break can be of two types; • Jog is a sharp break in the dislocation moving it out of the slip plane. • Kink is a sharp break in the dislocation line which remains in the slip plane. Note: Dislocation intersection mechanisms play an important role in the strain hardening process. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 27. Jogs and Kinks Jogs are steps on the dislocation which move it from one atomic slip plane to another. Kinks are steps which displace it on the same slip plane. (a), (b) Kinks in edge and screw dislocations (c), (d) Jogs in edge and screw dislocations. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 28. Intersection of two dislocations 1) Intersection of two dislocations with Burgers vectors at right angle to each other. • An edge dislocation XY with Burgers vector b1 is moving on plane Pxy and cuts through dislocation AB with Burgers vector b2. • The intersection causes jog PP’ in dislocation b1 AB parallel to b1 and has Burgers vector b2. and with the length of the jog = b1. • It can readily glide with the rest of dislocation. b2 Note: b1 is normal to AB and jogs AB, while b2 is parallel to XY and no jog is formed. Intersection of two edge dislocations Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 29. Intersection of two dislocations 2) Intersection of two dislocations with Burgers vectors parallel to each other • Both dislocations are jogged. • The length of jog PP’ is b1 and Before intersection the length of jog QQ’ is b2. • The jogs both have a screw orientation and lie in the original slip plane. This is called Kink. not stable. After intersection Intersection of edge dislocations with parallel Burgers vectors. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 30. Intersection of two dislocations 3) Intersection of edge and 4) Intersection of two screw screw dislocations. dislocations. The intersection produces jogs of edge orientation in both screw Intersection produces a jog with an dislocations. very important in edge orientation on the edge plastic deformation. dislocation and a kink with an edge Note: at temperature where climb orientation on the screw dislocation. cannot occur the movement of screw dislocation is impeded by jogs. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 31. Jogs • A stable jog length of the dislocation line energy of the crystal (a) Many intersections occur when a screw dislocation encounter a forest of screw dislocations. producing vacancy jogs and/or interstitial jogs. (b) Jogs act as pinning points and (a) Straight dislocation under zero stress. cause dislocations to bow out with the radius R when the shear stress τ is applied. (b) Dislocation bowed out in slip plane (c) At some critical radius Rc the τ between the jogs due to applied shear stress. required to further decrease R > the stress needed for non-conservative climb. Then the dislocation will move forward leaving a trail of vacancies (interstitials) behind each jog. (c) Movement of dislocation leaving trails of vacancies behind the jogs. Movement of jogged screw dislocation Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 32. Superjogs Superjog is a jog that has more than one atomic slip plane spacing high. As the stress increases, the dislocation bows out between the superjogs, generating dislocation dipoles and later break into isolated loops. (a) Dislocation dipole. (b) Elongated loop and (c) Row of small loops. jogged dislocation. Formation of dislocation loops from a dislocation dipole Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 33. Dislocation Sources • All metals initially contain an appreciable number of dislocations produced from the growth of the crystal from the melt or vapour phase. • Gradient of temperature and composition may affect dislocation arrangement. • Irregular grain boundaries are believed to be responsible for emitting dislocations. • Dislocation can be formed by aggregation and collapse of vacancies to form disk or prismatic loop. • Heterogeneous nucleation of dislocations is possible from high local stresses at second-phase particles or as a result of phase transformation. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 34. Multiplication of dislocations Frank & Read proposed that dislocations could be generated from existing dislocations. • The dislocation line AB bulges out (A and B are anchored by impurities) and produces slip as the shear stress τ is applied. • The maximum τ for Gb Gb semicircle dislocation τ≈ ≈ bulge, fig (b) 2R l • Beyond this point, the dislocation loop continues to expand till parts m and n The operation of Frank-Read source meet and annihilate each other to form a large loop and a new dislocation. Note: Repeating of this process producing a dislocation loop, which produces slip of one Burgers vector along the slip plane. Suranaree University of Technology Frank Read source in a silicon crystal May-Aug 2007
  • 35. Dislocation-point defect interactions Point defect and dislocation will interact elastically and exert forces on each other. Negative interaction energy attraction Positive interaction energy repulsion If the solute atom is The atom will be repelled from the larger than the compressive side of a positive edge solvent atom (ε > 1) dislocation and will be attracted to the tension side. If the solute atom is The atom will be attracted to the smaller than the compression side. solvent atom (ε < 1) • Vacancies will be attracted to regions of compression. • Interstitials will be collected at regions of tension. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 36. Dislocation pile-ups Dislocations often pile up on slip planes at barriers i.e., grain boundaries or second phase particles. High stress concentration on the leading dislocations in the pile-up. Dislocation pile-ups at an obstacle. If the pile-up stress > theoretical shear stress yielding A pile-up of n dislocations along The breakdown of a barrier occur by a distance L can be considered 1) Slip on a new plane. as a giant dislocation with a 2) Climb of dislocation around the Burgers vector nb. barrier. 3) Generation of high enough tensile stress to produce a crack. Suranaree University of Technology Tapany Udomphol May-Aug 2007
  • 37. References • Dieter, G.E., Mechanical metallurgy, 1988, SI metric edition, McGraw-Hill, ISBN 0-07-100406-8. • Sanford, R.J., Principles of fracture mechanics, 2003, Prentice Hall, ISBN 0-13-192992-1. • W.D. Callister, Fundamental of materials science and engineering/ an interactive e. text., 2001, John Willey & Sons, Inc., New York, ISBN 0-471-39551-x. • Hull, D., Bacon, D.J., Introduction to dislocations, 2001, Forth edition, Butterworth-Heinemann, ISBN 0-7506-4681-0. Suranaree University of Technology Tapany Udomphol May-Aug 2007