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Logistics	
  	
  	
  	
   Engineering	
  	
  	
  	
   Supply	
  Chain	
  	
  	
  	
  
Shale	
  Development:	
  	
  	
  
The	
  Evolving	
  
Transportation	
  
Impacts	
  
	
  
	
  
Prepared	
  for:	
  
	
  
	
  
June	
  23,	
  2014	
  
2	
  
Boutique	
  consulting	
  firm	
  with	
  team	
  members	
  
throughout	
  North	
  America	
  
§  Established	
  in	
  2001	
  
§  Over	
  100	
  clients	
  and	
  250	
  engagements	
  
§  Significant	
  shale	
  development	
  practice	
  since	
  2010	
  
Practice	
  Areas	
  
§  Logistics	
  
§  Engineering	
  
§  Supply	
  Chain	
  
Consulting	
  services	
  	
  
§  Strategy	
  &	
  optimization	
  
§  Assessments	
  &	
  best	
  practice	
  benchmarking	
  
§  Logistics	
  assets	
  &	
  infrastructure	
  development	
  
§  Supply	
  Chain	
  design	
  &	
  operations	
  
§  Hazmat	
  training,	
  auditing	
  &	
  risk	
  assessment	
  
§  M&A/investments/private	
  equity	
  
Industry	
  verticals	
  
§  Energy	
  
§  Bulk	
  commodities	
  	
  
§  Manufactured	
  goods	
  
§  Private	
  equity/hedge	
  funds/institutional	
  investors	
  
About	
  PLG	
  Consulting	
  
Partial	
  Client	
  List	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
3	
  
Hot	
  Topics	
  
v  Unconventional	
  production	
  continues	
  to	
  grow!	
  
v  Production	
  and	
  forecasts	
  
v  Evolving	
  technology	
  
v  Big	
  picture	
  impacts:	
  	
  Energy	
  
v  “Energy	
  Independence”	
  
v  Gas	
  vs.	
  Coal	
  
v  Big	
  picture	
  impacts:	
  	
  Manufacturing	
  
v  Natural	
  gas	
  feedstock	
  
v  Long-­‐term	
  raw	
  materials	
  advantage	
  
v  Changing	
  energy	
  flows	
  in	
  North	
  America	
  
v  Keystone	
  XL	
  and	
  other	
  pipelines	
  
v  Crude	
  by	
  Rail	
  –	
  growth,	
  sustainability,	
  safety	
  
v  Energy	
  exports?	
  
v  LNG	
  
v  Crude	
  oil	
  
	
  
	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
4	
  
Unconventional	
  Production	
  Continues	
  to	
  Grow!	
  
Production	
  and	
  forecasts	
  
§  Convergence	
  of	
  hydraulic	
  fracturing	
  and	
  horizontal	
  drilling	
  in	
  last	
  five	
  
years	
  has	
  led	
  to	
  rapid	
  growth	
  in	
  U.S.	
  shale	
  crude,	
  natural	
  gas,	
  NGL	
  
production	
  
§  Improved	
  Oil	
  Sands	
  extraction	
  processes	
  have	
  led	
  to	
  rapid	
  growth	
  in	
  
Canadian	
  production	
  
Source:	
  www.epmag.com	
  
SAGD	
  Horizontal	
  Drilling	
  
Source:	
  Marathon,	
  February	
  2014	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
Source:	
  RBN	
  Energy,	
  June	
  2014	
  
Evolving	
  technology	
  
§  Horizontal	
  drilling	
  in	
  shale	
  plays	
  
u  More	
  well	
  bores	
  per	
  well	
  pad	
  
u  Optimal	
  lateral	
  lengths	
  
u  Zone	
  fracturing	
  
u  Shorter,	
  fatter	
  fractures	
  
u  Productivity	
  gains	
  continue!	
  
§  Steam	
  Assisted	
  Gravity	
  Drainage	
  (SAGD)	
  in	
  Oil	
  Sands	
  
u  Two	
  parallel	
  wells	
  are	
  drilled	
  
u  Upper	
  well	
  has	
  high	
  pressure	
  steam	
  injected	
  
u  Lower	
  well	
  recovers	
  softened	
  bitumen	
  
u  Improvements	
  in	
  this	
  technology	
  has	
  made	
  
bitumen	
  extraction	
  profitable	
  
	
  
Source:	
  CAPP	
  Report,	
  June	
  2014	
  
5	
  
Big	
  Picture	
  Impacts:	
  	
  “Energy	
  Independence”	
  
U.S.	
  liquid	
  fuel	
  demand	
  projected	
  to	
  slightly	
  
decrease	
  	
  
§  Continued	
  decrease	
  in	
  gasoline	
  demand	
  
§  U.S.	
  projected	
  to	
  still	
  be	
  significant	
  importer	
  
Waterborne	
  imports	
  being	
  displaced	
  as	
  shale	
  
oil	
  and	
  oil	
  sands	
  production	
  comes	
  online	
  
§  North	
  America	
  to	
  get	
  close	
  to	
  “Energy	
  Independent”	
  as	
  
U.S.	
  shale	
  crude	
  pushes	
  out	
  light	
  crude	
  imports	
  and	
  Oil	
  
Sands	
  crude	
  pushes	
  out	
  heavy	
  imports	
  
Infrastructure	
  built	
  rapidly	
  to	
  help	
  facilitate	
  
new	
  energy	
  movements	
  
	
  
Source:	
  EIA	
  Annual	
  Energy	
  Outlook	
  Early	
  Release,	
  December	
  2013	
  
U.S.	
  Petroleum	
  and	
  Other	
  Liquid	
  
Fuels	
  Supply	
  &	
  Consumption	
  
Source:	
  Enbridge	
  Investor	
  Presentation,	
  June	
  2014	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
6	
  
Big	
  Picture	
  Impacts:	
  	
  Natural	
  Gas	
  vs.	
  Coal	
  
Source:	
  Devon	
  Energy	
  Investor	
  Presentation,	
  June	
  2014	
  
U.S.	
  Natural	
  Gas	
  	
  
Cumulative	
  Coal	
  Retirement	
  Demand	
  Forecast	
  
Natural	
  gas	
  now	
  supplying	
  27%	
  of	
  U.S.	
  
electricity	
  generation	
  	
  
§  US	
  coal	
  electricity	
  generation	
  share	
  capture	
  has	
  
dropped	
  10%	
  from	
  2006	
  
Adversely	
  affecting	
  coal	
  industry,	
  
railroad	
  coal	
  loadings	
  
§  2013	
  coal	
  production	
  hit	
  20	
  year	
  low	
  (less	
  than	
  
1B	
  s/t)	
  
§  Export	
  opportunities	
  diminishing	
  due	
  to	
  weak	
  
demand	
  in	
  Europe,	
  declining	
  demand	
  and	
  
competition	
  in	
  Asia	
  
Despite	
  recent	
  increases	
  in	
  prices,	
  
natural	
  gas	
  share	
  capture	
  expected	
  to	
  
maintain	
  or	
  grow	
  
§  EPA	
  proposed	
  mandate	
  that	
  power	
  plants	
  cut	
  
CO2	
  emissions	
  by	
  30%	
  by	
  2030	
  from	
  2005	
  levels	
  
§  Scheduled	
  coal	
  unit	
  retirements;	
  55GW	
  through	
  
2020	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
7	
  
Shale	
  Supply	
  Chain	
  and	
  Downstream	
  Impacts	
  
Feedstock	
  (Ethane)	
  
Byproduct	
  
(Condensate)	
  
Home	
  Heating	
  
(Propane)	
  
Other	
  Fuels	
  
Gasoline	
  
Diesel	
  
Gas	
  
NGLs	
  
Crude	
  
Proppants	
  
OCTG	
  
Chemicals	
  
Water	
  
Cement	
  
Generation	
  
Process	
  Feedstocks	
  
All	
  Manufacturing	
  
Steel	
  
Fertilizer	
  (Ammonia)	
  
Methanol	
  
Chemicals	
  
Petro-­‐chemicals	
  
Other	
  Petroleum	
  
Products	
  
Inputs	
  	
   	
  Wellhead	
  	
  
Direct	
  	
  
Output	
  	
  
Thermal	
  	
   Fuels	
  	
   Raw	
  Materials	
  	
  
Downstream	
  
Products	
  
Jet	
  Fuel	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
Impact	
  years	
  
2010	
  
2011	
  
2012	
  
2013	
  
2016	
  
2018	
  
8	
  
Manufacturing:	
  Natural	
  Gas	
  Feedstock	
  
Source:	
  RBN	
  Energy,	
  January	
  2014	
  
0
10
20
30
40
50
60
70
80
0
500
1,000
1,500
2,000
2,500
U.S.	
  Rig	
  Count	
  with	
  Natural	
  Gas	
  Production	
  
Gas Oil U.S. Natural Gas Production
rigs	
   Bcf/d	
  
Source:	
  Baker	
  Hughes,	
  EIA,	
  PLG	
  Analysis,	
  June	
  2014	
  
Gas	
  production	
  has	
  increased	
  over	
  past	
  five	
  years	
  
with	
  a	
  significantly	
  lower	
  gas	
  rig	
  count	
  
§  Drilling	
  productivity	
  continues	
  to	
  increase	
  production	
  per	
  well	
  
and	
  lower	
  costs	
  
Abundant	
  US	
  gas	
  recoverable	
  reserves	
  
US	
  gas	
  cost	
  competitiveness	
  is	
  sustainable	
  
§  Supply	
  will	
  overwhelm	
  demand	
  as	
  prices	
  approach	
  $5	
  
§  US	
  government	
  and	
  capital	
  constraints	
  will	
  likely	
  limit	
  LNG	
  
export	
  to	
  protect	
  US	
  from	
  world	
  gas	
  market	
  price	
  
Shale	
  gas	
  boom	
  makes	
  direct-­‐reduced	
  iron	
  steel	
  
economical	
  
§  Gas	
  strips	
  oxygen	
  from	
  iron	
  ore	
  to	
  make	
  high	
  purity/quality	
  
pellets	
  –	
  lower	
  cost	
  vs.	
  scrap	
  steel	
  
U.S.	
  methanol	
  production	
  –	
  10	
  projects	
  announced	
  
Natural	
  gas	
  is	
  a	
  feedstock	
  for	
  ammonia	
  production	
  
§  ~70%	
  of	
  cash	
  costs	
  (CF	
  Industries)	
  
§  12MM	
  mt	
  new	
  domestic	
  manufacturing	
  capacity	
  announced	
  
§  However,	
  headwinds	
  include	
  EPC,	
  labor,	
  capital	
  constraints	
  
	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
9	
  
Manufacturing:	
  Long-­‐Term	
  Raw	
  Materials	
  Advantage	
  
Source:	
  LyondellBasell,	
  June	
  2014	
  
US	
  has	
  a	
  large	
  structural	
  cost	
  advantage	
  due	
  to	
  gas-­‐based	
  
ethane	
  for	
  downstream	
  products	
  
§  Europe	
  and	
  Asia	
  are	
  tied	
  to	
  crude-­‐based	
  naphtha	
  as	
  a	
  feedstock	
  for	
  their	
  
downstream	
  processing	
  
Currently	
  US	
  ethylene	
  cracker	
  capacity	
  is	
  tight	
  
§  Ethylene	
  prices	
  are	
  inflated	
  in	
  short	
  term	
  but	
  additional	
  capacity	
  expected	
  
in	
  2016/2017	
  which	
  will	
  moderate	
  prices	
  
Materials	
  typically	
  account	
  for	
  60-­‐70%	
  of	
  manufacturing	
  
cost	
  of	
  goods	
  sold	
  (COGS)	
  
§  Total	
  labor	
  cost	
  is	
  ~20%	
  of	
  COGS	
  for	
  NA	
  manufacturers	
  
§  Transportation	
  &	
  logistics	
  costs	
  are	
  in	
  “Other”	
  15%	
  
§  Energy	
  cost	
  is	
  usually	
  less	
  than	
  5%	
  for	
  final	
  manufacturer	
  but	
  energy	
  costs	
  
also	
  buried	
  in	
  raw	
  material	
  costs	
  and	
  transportation	
  
	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
10	
  
Changing	
  Energy	
  Flows	
  in	
  North	
  America:	
  Pipelines	
  
Western	
  Canada	
  crude	
  oil	
  pipelines	
  
§  All	
  proposed	
  Oil	
  Sands	
  pipelines	
  are	
  under	
  intense	
  scrutiny	
  and	
  subject	
  to	
  
court	
  challenges	
  
§  Pipeline	
  capacity	
  will	
  not	
  match	
  anticipated	
  production	
  because	
  of	
  
pipeline	
  delays	
  and	
  producers	
  have	
  adopted	
  crude	
  by	
  rail	
  as	
  a	
  risk	
  
mitigation	
  
§  Pipelines	
  likely	
  built	
  in	
  medium	
  term	
  (~	
  2018	
  operational)	
  
u  Trans	
  Mountain	
  Express	
  
u  Alberta	
  Clipper	
  
u  Keystone	
  XL	
  
§  Pipelines	
  likely	
  delayed	
  long	
  term	
  (2019	
  and	
  beyond)	
  
u  Northern	
  Gateway	
  
u  Energy	
  East	
  
US	
  crude	
  oil	
  pipelines	
  
§  Large	
  pipeline	
  build	
  to	
  Texas	
  Gulf	
  Coast	
  from	
  Permian	
  	
  
§  Pipeline	
  capacity	
  out	
  of	
  Bakken	
  continuing	
  to	
  increase	
  
§  Pipeline	
  build-­‐out	
  from	
  Guernsey,	
  WY	
  in	
  progress	
  
New	
  patterns	
  in	
  natural	
  gas	
  supply	
  and	
  demand	
  
§  Repurposing	
  and	
  retirement	
  of	
  some	
  existing	
  pipelines	
  
§  New	
  pipelines	
  being	
  built	
  to	
  transport	
  gas	
  out	
  of	
  Marcellus	
  
§  Existing	
  gas	
  pipelines	
  are	
  being	
  made	
  bi-­‐directional	
  to	
  allow	
  flow	
  towards	
  
Gulf	
  Coast	
  (not	
  away),	
  particularly	
  for	
  LNG	
  export	
  
	
  
Source:	
  Enbridge,	
  April	
  2014	
  
Natural	
  Gas	
  Movements	
  
Source:	
  CAPP,	
  June	
  2014	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
11	
  
Changing	
  Energy	
  Flows	
  in	
  North	
  America:	
  Crude	
  by	
  Rail	
  
Three	
  phases	
  of	
  crude	
  by	
  rail	
  phenomenon	
  in	
  
North	
  America	
  
§  2009-­‐2011	
  
u  CBR	
  developed	
  from	
  the	
  Bakken	
  to	
  bridge	
  the	
  gap	
  until	
  pipelines	
  
are	
  built	
  
u  First	
  unit	
  train	
  shipment	
  in	
  Dec.	
  2009	
  
u  Destination	
  market:	
  	
  Cushing,	
  OK	
  WTI	
  trading	
  hub	
  
§  2011-­‐2013	
  
u  Ascendancy	
  of	
  trading	
  as	
  main	
  growth	
  driver	
  in	
  CBR	
  
u  WTI-­‐Brent-­‐LLS	
  differentials	
  become	
  all	
  important	
  
u  St.	
  James,	
  LA	
  LLS	
  hub	
  becomes	
  most	
  attractive	
  destination	
  	
  
u  Coastal	
  refineries	
  begin	
  rail	
  receipt	
  infrastructure	
  build-­‐out	
  
u  Tank	
  car	
  market	
  overheats,	
  becomes	
  main	
  growth	
  constraint	
  
§  2013-­‐current	
  
u  CBR	
  from	
  Bakken	
  assumes	
  long-­‐term	
  structural	
  role	
  in	
  crude	
  oil	
  
market	
  
u  Bakken	
  CBR	
  transitioning	
  to	
  east	
  and	
  west	
  coast	
  markets;	
  LLS	
  
and	
  WTI	
  converge	
  as	
  Permian	
  and	
  Eagle	
  Ford	
  growth	
  floods	
  USGC	
  
u  Canadian	
  CBR	
  build-­‐out	
  begins;	
  tank	
  car	
  market	
  reorienting	
  to	
  
coiled/insulated	
  car	
  types	
  (~2/3	
  of	
  CBR	
  fleet	
  order	
  backlog)	
  
0
200
400
600
800
1,000
1,200
Mbbl/d ND	
  Crude	
  Production	
  and	
  Rail	
  Transport	
  
ND Production Crude by Rail
Source:	
  North	
  Dakota	
  Pipeline	
  Authority,	
  PLG	
  Analysis,	
  May	
  2014	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
Source:	
  	
  PLG	
  CBR	
  Forecast	
  (www.CBRforecast.com),	
  May	
  2014	
  
Bakken	
  &	
  Oil	
  Sands	
  Base	
  Case	
  Takeaway	
  (kbpd)	
  	
  
12	
  
Crude	
  by	
  Rail	
  Regulations	
  and	
  Safety	
  
Rail	
  industry	
  has	
  a	
  strong	
  safety	
  record,	
  but	
  optics	
  of	
  CBR	
  
accidents	
  are	
  overwhelming	
  any	
  positive	
  statistics	
  
	
  
Industry,	
  media,	
  government	
  focus	
  on	
  tank	
  car	
  design	
  
§  Canada	
  announced	
  three	
  year	
  phase-­‐out	
  of	
  non-­‐CPC-­‐1232	
  cars	
  in	
  April	
  2014	
  
§  New	
  USDOT	
  and	
  PHMSA	
  regulations	
  expected	
  early	
  2015	
  
	
  
Railroad	
  operating	
  practices,	
  maintenance	
  equally	
  important	
  
§  Railroad	
  operating	
  rule	
  changes	
  on	
  hazmat	
  train	
  handling	
  
§  Increased	
  scrutiny,	
  insurance	
  requirements	
  
§  May	
  have	
  consequences	
  in	
  CBR	
  freight	
  rates	
  
Increased	
  product	
  testing,	
  documentation	
  and	
  traceability	
  (FRA	
  
directive)	
  
§  Oil	
  chemistry	
  varies	
  by	
  well/pad	
  
§  Concerns	
  with	
  extremely	
  low	
  flash	
  and	
  boiling	
  points	
  
§  Bakken	
  terminals	
  at	
  varying	
  levels	
  of	
  compliance	
  
Multiple	
  risk	
  assessment	
  initiatives	
  underway	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
13	
  
Initially	
  a	
  political/policy	
  battle	
  between	
  domestic	
  
industrial	
  users	
  and	
  producers	
  
FERC	
  approved	
  LNG	
  export	
  terminals	
  	
  
§  Cheniere	
  Energy’s	
  Sabine	
  Pass	
  LNG	
  in	
  Sabine,	
  LA	
  (under	
  construction)	
  
§  Sempra	
  Energy’s	
  Cameron	
  LNG	
  in	
  Hackberry,	
  LA	
  (approved	
  6/19/2014)	
  
Proposed	
  US	
  LNG	
  Export	
  Terminals	
  to	
  FERC	
  (in	
  Bcfd):	
  
	
  
	
  
	
  
	
  
	
  
There	
  are	
  13	
  other	
  US	
  potential	
  export	
  terminals	
  along	
  
with	
  3	
  Canadian	
  proposed	
  sites	
  and	
  10	
  other	
  Canadian	
  
potential	
  sites	
  
	
  
	
  
LNG	
  Export	
  Opportunity	
  
Location	
   Bcfd	
   Location	
   Bcfd	
  
	
  Freeport,	
  TX	
   1.8	
   Elba	
  Island,	
  GA	
   0.35	
  
Corpus	
  Christi,	
  TX	
   2.1	
   Sabine	
  Pass,	
  LA	
   1.40	
  
Coos	
  Bay,	
  OR	
   0.9	
   Lake	
  Charles,	
  LA	
   1.07	
  
Lake	
  Charles,	
  LA	
   2.2	
   Plaquemines	
  Parish,	
  LA	
   1.07	
  
Cove	
  Point,	
  MD	
   0.82	
   Sabine	
  Pass,	
  TX	
   2.1	
  
Astoria,	
  OR	
   1.25	
   Pascagoula,	
  MS	
   1.5	
  
Lavaca	
  Bay,	
  TX	
   1.38	
  
Source:	
  FERC	
  
Supply	
  Sources	
  
Oil	
  Prices	
  
Destination	
  
Markets	
  
Capital	
  
Source:	
  	
  Waterborne	
  Energy	
  from	
  FERC	
  presentation,	
  April	
  2014	
  
Data	
  in	
  $US/MMbtu	
  
Source:	
  Enbridge,	
  April	
  2014	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
14	
  
U.S.	
  energy	
  officials	
  considering	
  easing	
  federal	
  
laws	
  that	
  prohibit	
  exports	
  of	
  most	
  crude	
  
§  Rising	
  production	
  of	
  light	
  oil	
  /	
  condensate	
  that	
  is	
  not	
  well-­‐
matched	
  to	
  current	
  U.S.	
  refinery	
  capacity	
  
§  U.S.	
  currently	
  classifies	
  condensate	
  produced	
  at	
  well	
  crude	
  oil	
  
and	
  there	
  is	
  a	
  possibility	
  it	
  be	
  reclassified	
  as	
  condensate	
  which	
  
would	
  allow	
  for	
  exports	
  	
  
	
  
Implications	
  if	
  export	
  ban	
  is	
  lifted	
  
§  Condensate	
  would	
  most	
  likely	
  be	
  exported	
  to	
  Asia	
  as	
  a	
  
petrochemical	
  feedstock	
  
§  Brent	
  (international	
  crude	
  benchmark)	
  and	
  LLS	
  prices	
  would	
  
most	
  likely	
  converge	
  as	
  they	
  are	
  both	
  light	
  crude	
  prices	
  on	
  
water	
  
§  Build	
  out	
  of	
  new	
  pipelines	
  and	
  terminals	
  to	
  export	
  the	
  crude	
  
§  Likely	
  a	
  decrease	
  in	
  U.S.	
  refined	
  products	
  export	
  volumes	
  and	
  
worse	
  economics	
  for	
  U.S.	
  refineries	
  and	
  condensate	
  splitters	
  
Possibility	
  of	
  Lifting	
  Crude	
  Oil	
  Export	
  Ban	
  
Source:	
  RBN	
  Energy,	
  May	
  2014	
  
Shale	
  Development:	
  The	
  Evolving	
  Transportation	
  Impacts	
  
Logistics	
  	
  	
  	
   Engineering	
  	
  	
  	
   Supply	
  Chain	
  	
  	
  	
  
This	
  presentation	
  is	
  available	
  at:	
  
http://plgconsulting.com/category/presentations/	
  
	
  
	
  
-­‐	
  
Thank	
  You	
  !	
  
For	
  follow	
  up	
  ques-ons	
  and	
  informa-on,	
  
please	
  contact: 	
  	
  
Graham	
  Brisben,	
  CEO	
  
+1	
  (708)	
  386-­‐0700	
  /	
  gbrisben@plgconsul-ng.com	
  

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Plg broe presentation final v gb 062314

  • 1. Logistics         Engineering         Supply  Chain         Shale  Development:       The  Evolving   Transportation   Impacts       Prepared  for:       June  23,  2014  
  • 2. 2   Boutique  consulting  firm  with  team  members   throughout  North  America   §  Established  in  2001   §  Over  100  clients  and  250  engagements   §  Significant  shale  development  practice  since  2010   Practice  Areas   §  Logistics   §  Engineering   §  Supply  Chain   Consulting  services     §  Strategy  &  optimization   §  Assessments  &  best  practice  benchmarking   §  Logistics  assets  &  infrastructure  development   §  Supply  Chain  design  &  operations   §  Hazmat  training,  auditing  &  risk  assessment   §  M&A/investments/private  equity   Industry  verticals   §  Energy   §  Bulk  commodities     §  Manufactured  goods   §  Private  equity/hedge  funds/institutional  investors   About  PLG  Consulting   Partial  Client  List   Shale  Development:  The  Evolving  Transportation  Impacts  
  • 3. 3   Hot  Topics   v  Unconventional  production  continues  to  grow!   v  Production  and  forecasts   v  Evolving  technology   v  Big  picture  impacts:    Energy   v  “Energy  Independence”   v  Gas  vs.  Coal   v  Big  picture  impacts:    Manufacturing   v  Natural  gas  feedstock   v  Long-­‐term  raw  materials  advantage   v  Changing  energy  flows  in  North  America   v  Keystone  XL  and  other  pipelines   v  Crude  by  Rail  –  growth,  sustainability,  safety   v  Energy  exports?   v  LNG   v  Crude  oil       Shale  Development:  The  Evolving  Transportation  Impacts  
  • 4. 4   Unconventional  Production  Continues  to  Grow!   Production  and  forecasts   §  Convergence  of  hydraulic  fracturing  and  horizontal  drilling  in  last  five   years  has  led  to  rapid  growth  in  U.S.  shale  crude,  natural  gas,  NGL   production   §  Improved  Oil  Sands  extraction  processes  have  led  to  rapid  growth  in   Canadian  production   Source:  www.epmag.com   SAGD  Horizontal  Drilling   Source:  Marathon,  February  2014   Shale  Development:  The  Evolving  Transportation  Impacts   Source:  RBN  Energy,  June  2014   Evolving  technology   §  Horizontal  drilling  in  shale  plays   u  More  well  bores  per  well  pad   u  Optimal  lateral  lengths   u  Zone  fracturing   u  Shorter,  fatter  fractures   u  Productivity  gains  continue!   §  Steam  Assisted  Gravity  Drainage  (SAGD)  in  Oil  Sands   u  Two  parallel  wells  are  drilled   u  Upper  well  has  high  pressure  steam  injected   u  Lower  well  recovers  softened  bitumen   u  Improvements  in  this  technology  has  made   bitumen  extraction  profitable     Source:  CAPP  Report,  June  2014  
  • 5. 5   Big  Picture  Impacts:    “Energy  Independence”   U.S.  liquid  fuel  demand  projected  to  slightly   decrease     §  Continued  decrease  in  gasoline  demand   §  U.S.  projected  to  still  be  significant  importer   Waterborne  imports  being  displaced  as  shale   oil  and  oil  sands  production  comes  online   §  North  America  to  get  close  to  “Energy  Independent”  as   U.S.  shale  crude  pushes  out  light  crude  imports  and  Oil   Sands  crude  pushes  out  heavy  imports   Infrastructure  built  rapidly  to  help  facilitate   new  energy  movements     Source:  EIA  Annual  Energy  Outlook  Early  Release,  December  2013   U.S.  Petroleum  and  Other  Liquid   Fuels  Supply  &  Consumption   Source:  Enbridge  Investor  Presentation,  June  2014   Shale  Development:  The  Evolving  Transportation  Impacts  
  • 6. 6   Big  Picture  Impacts:    Natural  Gas  vs.  Coal   Source:  Devon  Energy  Investor  Presentation,  June  2014   U.S.  Natural  Gas     Cumulative  Coal  Retirement  Demand  Forecast   Natural  gas  now  supplying  27%  of  U.S.   electricity  generation     §  US  coal  electricity  generation  share  capture  has   dropped  10%  from  2006   Adversely  affecting  coal  industry,   railroad  coal  loadings   §  2013  coal  production  hit  20  year  low  (less  than   1B  s/t)   §  Export  opportunities  diminishing  due  to  weak   demand  in  Europe,  declining  demand  and   competition  in  Asia   Despite  recent  increases  in  prices,   natural  gas  share  capture  expected  to   maintain  or  grow   §  EPA  proposed  mandate  that  power  plants  cut   CO2  emissions  by  30%  by  2030  from  2005  levels   §  Scheduled  coal  unit  retirements;  55GW  through   2020   Shale  Development:  The  Evolving  Transportation  Impacts  
  • 7. 7   Shale  Supply  Chain  and  Downstream  Impacts   Feedstock  (Ethane)   Byproduct   (Condensate)   Home  Heating   (Propane)   Other  Fuels   Gasoline   Diesel   Gas   NGLs   Crude   Proppants   OCTG   Chemicals   Water   Cement   Generation   Process  Feedstocks   All  Manufacturing   Steel   Fertilizer  (Ammonia)   Methanol   Chemicals   Petro-­‐chemicals   Other  Petroleum   Products   Inputs      Wellhead     Direct     Output     Thermal     Fuels     Raw  Materials     Downstream   Products   Jet  Fuel   Shale  Development:  The  Evolving  Transportation  Impacts   Impact  years   2010   2011   2012   2013   2016   2018  
  • 8. 8   Manufacturing:  Natural  Gas  Feedstock   Source:  RBN  Energy,  January  2014   0 10 20 30 40 50 60 70 80 0 500 1,000 1,500 2,000 2,500 U.S.  Rig  Count  with  Natural  Gas  Production   Gas Oil U.S. Natural Gas Production rigs   Bcf/d   Source:  Baker  Hughes,  EIA,  PLG  Analysis,  June  2014   Gas  production  has  increased  over  past  five  years   with  a  significantly  lower  gas  rig  count   §  Drilling  productivity  continues  to  increase  production  per  well   and  lower  costs   Abundant  US  gas  recoverable  reserves   US  gas  cost  competitiveness  is  sustainable   §  Supply  will  overwhelm  demand  as  prices  approach  $5   §  US  government  and  capital  constraints  will  likely  limit  LNG   export  to  protect  US  from  world  gas  market  price   Shale  gas  boom  makes  direct-­‐reduced  iron  steel   economical   §  Gas  strips  oxygen  from  iron  ore  to  make  high  purity/quality   pellets  –  lower  cost  vs.  scrap  steel   U.S.  methanol  production  –  10  projects  announced   Natural  gas  is  a  feedstock  for  ammonia  production   §  ~70%  of  cash  costs  (CF  Industries)   §  12MM  mt  new  domestic  manufacturing  capacity  announced   §  However,  headwinds  include  EPC,  labor,  capital  constraints     Shale  Development:  The  Evolving  Transportation  Impacts  
  • 9. 9   Manufacturing:  Long-­‐Term  Raw  Materials  Advantage   Source:  LyondellBasell,  June  2014   US  has  a  large  structural  cost  advantage  due  to  gas-­‐based   ethane  for  downstream  products   §  Europe  and  Asia  are  tied  to  crude-­‐based  naphtha  as  a  feedstock  for  their   downstream  processing   Currently  US  ethylene  cracker  capacity  is  tight   §  Ethylene  prices  are  inflated  in  short  term  but  additional  capacity  expected   in  2016/2017  which  will  moderate  prices   Materials  typically  account  for  60-­‐70%  of  manufacturing   cost  of  goods  sold  (COGS)   §  Total  labor  cost  is  ~20%  of  COGS  for  NA  manufacturers   §  Transportation  &  logistics  costs  are  in  “Other”  15%   §  Energy  cost  is  usually  less  than  5%  for  final  manufacturer  but  energy  costs   also  buried  in  raw  material  costs  and  transportation     Shale  Development:  The  Evolving  Transportation  Impacts  
  • 10. 10   Changing  Energy  Flows  in  North  America:  Pipelines   Western  Canada  crude  oil  pipelines   §  All  proposed  Oil  Sands  pipelines  are  under  intense  scrutiny  and  subject  to   court  challenges   §  Pipeline  capacity  will  not  match  anticipated  production  because  of   pipeline  delays  and  producers  have  adopted  crude  by  rail  as  a  risk   mitigation   §  Pipelines  likely  built  in  medium  term  (~  2018  operational)   u  Trans  Mountain  Express   u  Alberta  Clipper   u  Keystone  XL   §  Pipelines  likely  delayed  long  term  (2019  and  beyond)   u  Northern  Gateway   u  Energy  East   US  crude  oil  pipelines   §  Large  pipeline  build  to  Texas  Gulf  Coast  from  Permian     §  Pipeline  capacity  out  of  Bakken  continuing  to  increase   §  Pipeline  build-­‐out  from  Guernsey,  WY  in  progress   New  patterns  in  natural  gas  supply  and  demand   §  Repurposing  and  retirement  of  some  existing  pipelines   §  New  pipelines  being  built  to  transport  gas  out  of  Marcellus   §  Existing  gas  pipelines  are  being  made  bi-­‐directional  to  allow  flow  towards   Gulf  Coast  (not  away),  particularly  for  LNG  export     Source:  Enbridge,  April  2014   Natural  Gas  Movements   Source:  CAPP,  June  2014   Shale  Development:  The  Evolving  Transportation  Impacts  
  • 11. 11   Changing  Energy  Flows  in  North  America:  Crude  by  Rail   Three  phases  of  crude  by  rail  phenomenon  in   North  America   §  2009-­‐2011   u  CBR  developed  from  the  Bakken  to  bridge  the  gap  until  pipelines   are  built   u  First  unit  train  shipment  in  Dec.  2009   u  Destination  market:    Cushing,  OK  WTI  trading  hub   §  2011-­‐2013   u  Ascendancy  of  trading  as  main  growth  driver  in  CBR   u  WTI-­‐Brent-­‐LLS  differentials  become  all  important   u  St.  James,  LA  LLS  hub  becomes  most  attractive  destination     u  Coastal  refineries  begin  rail  receipt  infrastructure  build-­‐out   u  Tank  car  market  overheats,  becomes  main  growth  constraint   §  2013-­‐current   u  CBR  from  Bakken  assumes  long-­‐term  structural  role  in  crude  oil   market   u  Bakken  CBR  transitioning  to  east  and  west  coast  markets;  LLS   and  WTI  converge  as  Permian  and  Eagle  Ford  growth  floods  USGC   u  Canadian  CBR  build-­‐out  begins;  tank  car  market  reorienting  to   coiled/insulated  car  types  (~2/3  of  CBR  fleet  order  backlog)   0 200 400 600 800 1,000 1,200 Mbbl/d ND  Crude  Production  and  Rail  Transport   ND Production Crude by Rail Source:  North  Dakota  Pipeline  Authority,  PLG  Analysis,  May  2014   Shale  Development:  The  Evolving  Transportation  Impacts   Source:    PLG  CBR  Forecast  (www.CBRforecast.com),  May  2014   Bakken  &  Oil  Sands  Base  Case  Takeaway  (kbpd)    
  • 12. 12   Crude  by  Rail  Regulations  and  Safety   Rail  industry  has  a  strong  safety  record,  but  optics  of  CBR   accidents  are  overwhelming  any  positive  statistics     Industry,  media,  government  focus  on  tank  car  design   §  Canada  announced  three  year  phase-­‐out  of  non-­‐CPC-­‐1232  cars  in  April  2014   §  New  USDOT  and  PHMSA  regulations  expected  early  2015     Railroad  operating  practices,  maintenance  equally  important   §  Railroad  operating  rule  changes  on  hazmat  train  handling   §  Increased  scrutiny,  insurance  requirements   §  May  have  consequences  in  CBR  freight  rates   Increased  product  testing,  documentation  and  traceability  (FRA   directive)   §  Oil  chemistry  varies  by  well/pad   §  Concerns  with  extremely  low  flash  and  boiling  points   §  Bakken  terminals  at  varying  levels  of  compliance   Multiple  risk  assessment  initiatives  underway   Shale  Development:  The  Evolving  Transportation  Impacts  
  • 13. 13   Initially  a  political/policy  battle  between  domestic   industrial  users  and  producers   FERC  approved  LNG  export  terminals     §  Cheniere  Energy’s  Sabine  Pass  LNG  in  Sabine,  LA  (under  construction)   §  Sempra  Energy’s  Cameron  LNG  in  Hackberry,  LA  (approved  6/19/2014)   Proposed  US  LNG  Export  Terminals  to  FERC  (in  Bcfd):             There  are  13  other  US  potential  export  terminals  along   with  3  Canadian  proposed  sites  and  10  other  Canadian   potential  sites       LNG  Export  Opportunity   Location   Bcfd   Location   Bcfd    Freeport,  TX   1.8   Elba  Island,  GA   0.35   Corpus  Christi,  TX   2.1   Sabine  Pass,  LA   1.40   Coos  Bay,  OR   0.9   Lake  Charles,  LA   1.07   Lake  Charles,  LA   2.2   Plaquemines  Parish,  LA   1.07   Cove  Point,  MD   0.82   Sabine  Pass,  TX   2.1   Astoria,  OR   1.25   Pascagoula,  MS   1.5   Lavaca  Bay,  TX   1.38   Source:  FERC   Supply  Sources   Oil  Prices   Destination   Markets   Capital   Source:    Waterborne  Energy  from  FERC  presentation,  April  2014   Data  in  $US/MMbtu   Source:  Enbridge,  April  2014   Shale  Development:  The  Evolving  Transportation  Impacts  
  • 14. 14   U.S.  energy  officials  considering  easing  federal   laws  that  prohibit  exports  of  most  crude   §  Rising  production  of  light  oil  /  condensate  that  is  not  well-­‐ matched  to  current  U.S.  refinery  capacity   §  U.S.  currently  classifies  condensate  produced  at  well  crude  oil   and  there  is  a  possibility  it  be  reclassified  as  condensate  which   would  allow  for  exports       Implications  if  export  ban  is  lifted   §  Condensate  would  most  likely  be  exported  to  Asia  as  a   petrochemical  feedstock   §  Brent  (international  crude  benchmark)  and  LLS  prices  would   most  likely  converge  as  they  are  both  light  crude  prices  on   water   §  Build  out  of  new  pipelines  and  terminals  to  export  the  crude   §  Likely  a  decrease  in  U.S.  refined  products  export  volumes  and   worse  economics  for  U.S.  refineries  and  condensate  splitters   Possibility  of  Lifting  Crude  Oil  Export  Ban   Source:  RBN  Energy,  May  2014   Shale  Development:  The  Evolving  Transportation  Impacts  
  • 15. Logistics         Engineering         Supply  Chain         This  presentation  is  available  at:   http://plgconsulting.com/category/presentations/       -­‐   Thank  You  !   For  follow  up  ques-ons  and  informa-on,   please  contact:     Graham  Brisben,  CEO   +1  (708)  386-­‐0700  /  gbrisben@plgconsul-ng.com