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By 
NITHYA.C 
2011-06-012 
2
FOOD PACKAGING 
FUNCTIONS 
1.Protection 
2.Communication 
3.Convenience 
4.Containment 
3
Intelligent packaging vs 
Active packaging 
4
INTELLIGENT PACKAGING 
A packaging system that is capable of 
carrying out intelligent functions like 
• Detecting 
• Sensing 
• Recording 
• Tracing 
• Communicating, and 
• Applying scientific logic 
5
• To facilitate decision-making 
• To extend shelf life 
• Enhance safety 
• Improve quality 
• Provide information and 
• Warn about possible problems 
6
INTELLIGENT PACKAGING SYSTEMS 
1.Indicators 
2.Radio Frequency Identification Tags 
(RFID) 
3.Sensors 
7
INDICATORS 
Substances that indicate the 
presence or absence of 
another substance or the 
degree of reaction between 
two or more substances by 
means of a characteristic 
change, especially in colour 
8
1. Time-temperature indicator 
• Gives information on temperature 
• Shows the variation and history in 
temperature 
• Visualised as a colour movement or 
colour change. 
9
Reaction mechanisms 
• Diffusion 
• Polymerisation 
• Enzyme reaction 
Types 
• Partial history indicators 
• Full history indicators 
Use 
• Foods stored under chilled and frozen 
conditions 
10
CURRENT COMMERCIAL TTI 
† PRODUCTS 
11
Fresh-Check® 
• Full history indicator 
• Polymerisation 
12
13
3M MONITOR MARK 
• Partial-history indicator 
• Diffusion 
14
Check point 
• Full history indicator 
• Two separate compartments 
1.Enzyme solution,lipase plus a pH 
indicating dye compound 
2.Substrate 
15
pH change results in a color change 
16
OnVuTM 
The heart of the OnVu label 
becomes paler as the ambient 
temperature accumulates 
This indicates gradual decay 
17
18
19
2.Oxygen indicator 
• Gives information on leakage 
• usage area - controlled or modified 
atmosphere food packaging 
• Ageless-eye 
• Vitalon 
• Samso-Checker 
20
Ageless-eye 
O2 indicator tablet 
O2 concentration in atmosphere ≤ 0.1 % → 
indicator is pink 
O2 concentration in atmosphere ≥ 0.5 % → 
indicator is blue 
21
22
Professor Andrew Mills with 
food packaging incorporating 
the intelligent plastic indicator. 
The yellow part is the indicator 
and it has changed colour to 
show that the food it contains 
has spoiled. 
Professor Andrew Mills 
lights the way: a small blue 
colour-changing disc can 
be seen near the bacon 
23
Photographs of oxygen indicator ink printed on a MAPed 
food package. 
Left: Before UV activation. Middle: After UV activation. 
Right: On opening the package. 
24
Carbon dioxide indicator 
• Gives information on concentration of 
carbon dioxide 
• Usage area-controlled or modified 
atmosphere packaging 
25
Pathogen indicator 
• Gives information on microbiological 
status 
• Meat ,fish or poultry packaging 
• Reagents are various chemicals 
reacting with toxins 
26
Freshness indicators 
• Indicate the microbial quality of the 
product by reacting to the metabolites 
produced in the growth of microorganisms 
• FreshTags® 
• Timestrip® 
• RipeSense® 
• SensorQTM 
27
WORKING 
Colour indicating tags attached as a small adhesive 
label to the outside of packaging film can be used to 
monitor the freshness of perishable food products such 
as seafood. 
28
Fresh Tag® 
– Indicator sensitive to volatile nitrogen 
compounds. 
– packaging of fish 
– Colour change in response to the 
release of volatile amines 
29
RipeSense® 
- RipeSense® indicates the ripening of fruits. 
-This sensor changes color when it reacts with 
aromatic compounds 
30
SensorQTM 
• Beef and poultry 
• Sulfide gas, by microbial growth 
31
32
RADIO FREQUENCY 
IDENTIFICATION TAGS(RFID) 
Advanced form of data information carrier 
that can identify and trace a product 
33
Types 
• Passive tags 
• Active tags 
• Common RFID frequencies range 
from low (125 kHz) to UHF (850–900 
MHz) 
34
Features 
• Traceability 
• Inventory management 
• Labour saving costs 
• Security and promotion 
of quality and safety 
• Prevention of product 
recalls 
35
36
System of reading RFID tags 
37
Sensors 
A sensor is defined as a device used to 
detect, locate or 
quantify energy or matter, giving a signal 
for the detection 
or measurement of a physical or 
chemical property to 
which the device responds 
38
Intelligent sensors 
Two functional units: 
• Receptor - transformes chemical or 
physical information into a form of 
energy 
• Transducer - transforms this energy 
into a useful analytical signal 
39
1.Formation of bacterial metabolite 
2. Dissociation in aqueous phase 
3. Result: Increase in conductivity and NH4+ 
content 
40
Bio-Sensors 
Compact analytical devices that detect, 
transmit and record information 
pertaining to biological reactions 
41
Components 
• Bioreceptors- organic materials such 
as enzymes, antigens, microbes, 
hormones and nucleic acids 
• Transducers -electrochemical, optical, 
calorimetric,etc., and are system 
dependent 
42
43
Food Sentinel System™ 
• Capable of continuous detection 
of contamination 
• Immunological reactions 
occurring in part of a barcode 
• The barcode is rendered 
unreadable by the presence of 
contaminating bacteria 
44
ToxinGuard 
• A visual diagnostic system that 
incorporates antibodies in a 
polyethylene-based plastic 
packaging 
• capable of detecting Salmonella 
sp., Campylobacter sp.,E. coli 
and Listeria sp. 
45
Gas Sensors 
Devices that respond 
quantitatively and 
reversibly to the presence 
of a gaseous analyte by 
changing the physical 
parameters of the sensor 
and are monitored by an 
external device 
46
ADVANTAGES 
• Provides the user with reliable and correct 
information on the conditions of the food, the 
environment and the packaging integrity 
• Enables the detection of calamities and 
possible abuse through the entire supply 
chain, from farm to fork. 
• Reducing food loss and waste 
47
• Prevent unnecessary transport and 
logistics from an early stage 
• Enhancing food safety and biosecurity 
• Enhancing food quality assurance 
48
DISADVANTAGES 
• Extra cost 
• Possible migration issues of complex 
packaging materials into product 
• Lack of recyclability of disposable 
packages 
• Possible mistrust/confusion of 
technology 
49
CASE STUDY 1 
• Title:- Chitosan biobased and 
intelligent films: Monitoring pH 
variations 
Cristiana,M.P et al 
50
Chitosan 
• Natural polymer 
• Biodegradability 
• Ability to retard the transport of 
moisture, gas, flavour and lipids 
Anthocyanins(ATH) 
• Polyphenolic plant pigments 
• Colour changes depending on the 
pH 51
Objective 
• To obtain and characterize the fast 
pH-colourimetric indicator device, 
applying a simple manufacturing 
technique, using food grade and 
biodegradable materials 
52
Materials 
• Chitosan 
• Anthocyanin from grapes 
• Acetic acid 
• sodium chloride and other salts 
53
Method 
Film formation 
• Dispersing chitosan (2.0 g/100 g) in aqueous 
acetic acid 
• The suspensions were homogenized by 
magnetic stirring at room temperature for 
60 min until complete dissolution. 
• 1.0 g/100 g ATH was homogenized in 
filmogenic suspension 
• Poured into Petri dishes 
54
• Colour response efficiency 
• Water vapour transmission rate (WVTR) 
• Soluble matter (SM) 
• Moisture content (MC) 
• Mechanical properties 
• Scanning electron microscopy (SEM) 
• Film thickness 
55
Results and discussion 
• Homogeneous, thin, flexible and dark 
violet films were obtained 
56
Characterization of CF and C-ATH films 
• The addition of ATH into chitosan 
matrix film reduced in 27% the WVTR 
57
• The water solubility and water vapour 
transmission rate of C-ATH were 
decreased to 60% and 48%, 
respectively, as compared to control 
film (CF, without indicator) 
58
Mechanical properties 
59
The E and TS did not alter significantly in C-ATH 
as compared to CF, but the flexibility was reduced 
47% as a consequence of the lower moisture 
content. 
60
Colour response efficiency 
61
• An intelligent and biobased indicator 
packaging material system was obtained 
mainly for food products that alter the pH 
value during the deteriorative process 
• The C-ATH could offer an efficient alternative 
to trace down food packaging giving a safe 
and quality product package due to the pH 
variation information during the transport 
and storage 
62
CONCLUSION 
• Intelligent food packaging is an 
innovative technology which is 
developing in recent years 
• Benefits in product quality and safety, 
shelf life and more efficient supply chain 
management have to outweigh 
production costs. 
63
• Further research is necessary to 
develop low-cost indicators and 
microsensors 
• Food-specific mathematical models 
need to be developed for translating 
the measured information with the 
quality perception of the consumer 
64
• When these issues have been tackled, 
intelligent packaging offers an 
enormous potential for commercial 
applications to improve supply chain 
management and guarantees for 
product quality for consumers 
65
REFERENCE 
• Adriana,P.2013.Time temperature indicators as 
devices intelligent packaging. Acta Universitatis 
Agriculturae et Silviculturae Mendelianae Brunensis.LXI, 
No. 1: 245–251. 
• Andrew,M.2005. Oxygen indicators and intelligent inks 
for packaging food, The Royal Society of Chemistry. 34: 
1003–1011. 
• Cristiana, M.P.Y., Vinicius ,B.V.M., Mariana,E. D. 
M.,and Telma,T. F. 2014.Chitosan biobased and 
intelligent films: Monitoring pH variations.LWT - Food 
Science and technology.55:83-89 
66
• Jenneke,K., Matthijs,D., Paul,V.,and 
Van,B.2013.Monitoring the Quality of Perishable Foods: 
Opportunities for Intelligent Packaging .Critical Reviews 
in Food Science and Nutrition. 54:645–654 . 
• Kerry,J.P., Grady,M.N.O.,and 
HoganPast,S.A.2006.Current and potential utilisation of 
active and intelligent packaging systems for meat and 
muscle-based products: A review.Meat Science. 74:113– 
130. 
• Kit,Y., Paul,T.,Takhistov.,and Joseph,Miltz.2005. 
Intelligent packaging:concepts and applications. Journal 
of food science,70(1). 
67
• Mike,V.,Peter.R.,Frank,D.,and Bruno,D.Intelligent food 
packaging: The next generation.2014. Trends in Food 
Science & Technology.20:1-16. 
• Pereira,D.A.Cruz.,and Paseiro,L.2012.Active and 
Intelligent Packaging for the Food Industry. Food 
Reviews International.28(2): 146-187. 
• Semih,O.and Buket,Y.2008. Intelligent packaging. 
LogForum.4:4. 
68
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Intelligent packaging

  • 1. 1
  • 3. FOOD PACKAGING FUNCTIONS 1.Protection 2.Communication 3.Convenience 4.Containment 3
  • 4. Intelligent packaging vs Active packaging 4
  • 5. INTELLIGENT PACKAGING A packaging system that is capable of carrying out intelligent functions like • Detecting • Sensing • Recording • Tracing • Communicating, and • Applying scientific logic 5
  • 6. • To facilitate decision-making • To extend shelf life • Enhance safety • Improve quality • Provide information and • Warn about possible problems 6
  • 7. INTELLIGENT PACKAGING SYSTEMS 1.Indicators 2.Radio Frequency Identification Tags (RFID) 3.Sensors 7
  • 8. INDICATORS Substances that indicate the presence or absence of another substance or the degree of reaction between two or more substances by means of a characteristic change, especially in colour 8
  • 9. 1. Time-temperature indicator • Gives information on temperature • Shows the variation and history in temperature • Visualised as a colour movement or colour change. 9
  • 10. Reaction mechanisms • Diffusion • Polymerisation • Enzyme reaction Types • Partial history indicators • Full history indicators Use • Foods stored under chilled and frozen conditions 10
  • 11. CURRENT COMMERCIAL TTI † PRODUCTS 11
  • 12. Fresh-Check® • Full history indicator • Polymerisation 12
  • 13. 13
  • 14. 3M MONITOR MARK • Partial-history indicator • Diffusion 14
  • 15. Check point • Full history indicator • Two separate compartments 1.Enzyme solution,lipase plus a pH indicating dye compound 2.Substrate 15
  • 16. pH change results in a color change 16
  • 17. OnVuTM The heart of the OnVu label becomes paler as the ambient temperature accumulates This indicates gradual decay 17
  • 18. 18
  • 19. 19
  • 20. 2.Oxygen indicator • Gives information on leakage • usage area - controlled or modified atmosphere food packaging • Ageless-eye • Vitalon • Samso-Checker 20
  • 21. Ageless-eye O2 indicator tablet O2 concentration in atmosphere ≤ 0.1 % → indicator is pink O2 concentration in atmosphere ≥ 0.5 % → indicator is blue 21
  • 22. 22
  • 23. Professor Andrew Mills with food packaging incorporating the intelligent plastic indicator. The yellow part is the indicator and it has changed colour to show that the food it contains has spoiled. Professor Andrew Mills lights the way: a small blue colour-changing disc can be seen near the bacon 23
  • 24. Photographs of oxygen indicator ink printed on a MAPed food package. Left: Before UV activation. Middle: After UV activation. Right: On opening the package. 24
  • 25. Carbon dioxide indicator • Gives information on concentration of carbon dioxide • Usage area-controlled or modified atmosphere packaging 25
  • 26. Pathogen indicator • Gives information on microbiological status • Meat ,fish or poultry packaging • Reagents are various chemicals reacting with toxins 26
  • 27. Freshness indicators • Indicate the microbial quality of the product by reacting to the metabolites produced in the growth of microorganisms • FreshTags® • Timestrip® • RipeSense® • SensorQTM 27
  • 28. WORKING Colour indicating tags attached as a small adhesive label to the outside of packaging film can be used to monitor the freshness of perishable food products such as seafood. 28
  • 29. Fresh Tag® – Indicator sensitive to volatile nitrogen compounds. – packaging of fish – Colour change in response to the release of volatile amines 29
  • 30. RipeSense® - RipeSense® indicates the ripening of fruits. -This sensor changes color when it reacts with aromatic compounds 30
  • 31. SensorQTM • Beef and poultry • Sulfide gas, by microbial growth 31
  • 32. 32
  • 33. RADIO FREQUENCY IDENTIFICATION TAGS(RFID) Advanced form of data information carrier that can identify and trace a product 33
  • 34. Types • Passive tags • Active tags • Common RFID frequencies range from low (125 kHz) to UHF (850–900 MHz) 34
  • 35. Features • Traceability • Inventory management • Labour saving costs • Security and promotion of quality and safety • Prevention of product recalls 35
  • 36. 36
  • 37. System of reading RFID tags 37
  • 38. Sensors A sensor is defined as a device used to detect, locate or quantify energy or matter, giving a signal for the detection or measurement of a physical or chemical property to which the device responds 38
  • 39. Intelligent sensors Two functional units: • Receptor - transformes chemical or physical information into a form of energy • Transducer - transforms this energy into a useful analytical signal 39
  • 40. 1.Formation of bacterial metabolite 2. Dissociation in aqueous phase 3. Result: Increase in conductivity and NH4+ content 40
  • 41. Bio-Sensors Compact analytical devices that detect, transmit and record information pertaining to biological reactions 41
  • 42. Components • Bioreceptors- organic materials such as enzymes, antigens, microbes, hormones and nucleic acids • Transducers -electrochemical, optical, calorimetric,etc., and are system dependent 42
  • 43. 43
  • 44. Food Sentinel System™ • Capable of continuous detection of contamination • Immunological reactions occurring in part of a barcode • The barcode is rendered unreadable by the presence of contaminating bacteria 44
  • 45. ToxinGuard • A visual diagnostic system that incorporates antibodies in a polyethylene-based plastic packaging • capable of detecting Salmonella sp., Campylobacter sp.,E. coli and Listeria sp. 45
  • 46. Gas Sensors Devices that respond quantitatively and reversibly to the presence of a gaseous analyte by changing the physical parameters of the sensor and are monitored by an external device 46
  • 47. ADVANTAGES • Provides the user with reliable and correct information on the conditions of the food, the environment and the packaging integrity • Enables the detection of calamities and possible abuse through the entire supply chain, from farm to fork. • Reducing food loss and waste 47
  • 48. • Prevent unnecessary transport and logistics from an early stage • Enhancing food safety and biosecurity • Enhancing food quality assurance 48
  • 49. DISADVANTAGES • Extra cost • Possible migration issues of complex packaging materials into product • Lack of recyclability of disposable packages • Possible mistrust/confusion of technology 49
  • 50. CASE STUDY 1 • Title:- Chitosan biobased and intelligent films: Monitoring pH variations Cristiana,M.P et al 50
  • 51. Chitosan • Natural polymer • Biodegradability • Ability to retard the transport of moisture, gas, flavour and lipids Anthocyanins(ATH) • Polyphenolic plant pigments • Colour changes depending on the pH 51
  • 52. Objective • To obtain and characterize the fast pH-colourimetric indicator device, applying a simple manufacturing technique, using food grade and biodegradable materials 52
  • 53. Materials • Chitosan • Anthocyanin from grapes • Acetic acid • sodium chloride and other salts 53
  • 54. Method Film formation • Dispersing chitosan (2.0 g/100 g) in aqueous acetic acid • The suspensions were homogenized by magnetic stirring at room temperature for 60 min until complete dissolution. • 1.0 g/100 g ATH was homogenized in filmogenic suspension • Poured into Petri dishes 54
  • 55. • Colour response efficiency • Water vapour transmission rate (WVTR) • Soluble matter (SM) • Moisture content (MC) • Mechanical properties • Scanning electron microscopy (SEM) • Film thickness 55
  • 56. Results and discussion • Homogeneous, thin, flexible and dark violet films were obtained 56
  • 57. Characterization of CF and C-ATH films • The addition of ATH into chitosan matrix film reduced in 27% the WVTR 57
  • 58. • The water solubility and water vapour transmission rate of C-ATH were decreased to 60% and 48%, respectively, as compared to control film (CF, without indicator) 58
  • 60. The E and TS did not alter significantly in C-ATH as compared to CF, but the flexibility was reduced 47% as a consequence of the lower moisture content. 60
  • 62. • An intelligent and biobased indicator packaging material system was obtained mainly for food products that alter the pH value during the deteriorative process • The C-ATH could offer an efficient alternative to trace down food packaging giving a safe and quality product package due to the pH variation information during the transport and storage 62
  • 63. CONCLUSION • Intelligent food packaging is an innovative technology which is developing in recent years • Benefits in product quality and safety, shelf life and more efficient supply chain management have to outweigh production costs. 63
  • 64. • Further research is necessary to develop low-cost indicators and microsensors • Food-specific mathematical models need to be developed for translating the measured information with the quality perception of the consumer 64
  • 65. • When these issues have been tackled, intelligent packaging offers an enormous potential for commercial applications to improve supply chain management and guarantees for product quality for consumers 65
  • 66. REFERENCE • Adriana,P.2013.Time temperature indicators as devices intelligent packaging. Acta Universitatis Agriculturae et Silviculturae Mendelianae Brunensis.LXI, No. 1: 245–251. • Andrew,M.2005. Oxygen indicators and intelligent inks for packaging food, The Royal Society of Chemistry. 34: 1003–1011. • Cristiana, M.P.Y., Vinicius ,B.V.M., Mariana,E. D. M.,and Telma,T. F. 2014.Chitosan biobased and intelligent films: Monitoring pH variations.LWT - Food Science and technology.55:83-89 66
  • 67. • Jenneke,K., Matthijs,D., Paul,V.,and Van,B.2013.Monitoring the Quality of Perishable Foods: Opportunities for Intelligent Packaging .Critical Reviews in Food Science and Nutrition. 54:645–654 . • Kerry,J.P., Grady,M.N.O.,and HoganPast,S.A.2006.Current and potential utilisation of active and intelligent packaging systems for meat and muscle-based products: A review.Meat Science. 74:113– 130. • Kit,Y., Paul,T.,Takhistov.,and Joseph,Miltz.2005. Intelligent packaging:concepts and applications. Journal of food science,70(1). 67
  • 68. • Mike,V.,Peter.R.,Frank,D.,and Bruno,D.Intelligent food packaging: The next generation.2014. Trends in Food Science & Technology.20:1-16. • Pereira,D.A.Cruz.,and Paseiro,L.2012.Active and Intelligent Packaging for the Food Industry. Food Reviews International.28(2): 146-187. • Semih,O.and Buket,Y.2008. Intelligent packaging. LogForum.4:4. 68
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Notas do Editor

  1. full history indicator. It consists of a small circle of polymer surrounded by a printed ring for color reference. Price ranges from US $0.025 –0.035 each.This device is self-activated, i.e., it is produced in an active form. Therefore, it is supplied and requires storage under deep frozen conditions, typically –20ºC Based polymerisation reactions in which diacetylene crystals polymerise via 1,4 addition polymerisation to a highly coloured polymer
  2. contains a porous wick indicator track strip, one end of which is positioned over a reservoir pad containing a blue dyed chemical with a desired melt point.
  3. Image: Strathclyde University
  4. responsible for the odor that fruit gives off while ripening
  5. Wireless data collection technology, uses electronic tags for storing data and identification of animals, objects or people
  6. In this project a sensor for fresh fish quality is being developed. The freshness of fish can be predicted from the amount of volatile basic nitrogen compounds (TVBN). These compounds, mainly trimethylamine (TMA), are produced by micro-organisms on the fish. The concept for the quality sensor consists of measuring changes in the electrical properties in an aqueous phase in the package. The volatile amines (TVBN) from the fish will partly dissolve and dissociate in the aqueous phase. An conductivity electrode and ammonium specific electrode measure resp. the conductivity and NH4+-content in the water. The output signals from these electrodes have to be translated into product quality by a suitable predictive model with the data on time and temperature as input together with quantitative information on the mechanism and kinetics of quality decay in the specific food product. This quality decay is measured by doing TVB-N measurements in the fish simultaneously with the sensor measurements in the aqueous phase in the package. 
  7. There is a growing interest in the development of packaging that use natural polymer, such as chitosan. The colour of ATH changes depending on the pH, co-existing colourless compounds (co-pigments, typically flavones and flavonoids), storage temperature, chemical structure, concentration, light, oxygen,solvents and the presence of enzymes, proteins and metallic ions
  8. Film suspensions were prepared by dispersing chitosan (2.0 g/100 g) in aqueous acetic acid .
  9. responsible for the red, blue and purple colours of many fruits, vegetables and grains (
  10. The mass of the solution applied onto Petri dishes was kept constant and the total solids content per gram of dried films were 95 g/m2 for control films (CF) and 127 g/m2 for chitosan intelligent films (C-ATH).