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ELECTRIC RESISTANCE FURNACE
PROBLEM DEFINATION
• Fabrication of furnace which is compact but achieves a
high temperature is a difficult task.
• Also cost of furnace plays major role in fabrication.
• Our attempt through this project is to design and
fabricate a furnace which is compact in size but still
achieve a high temperature and economical.
FURNACE
• Furnace is a device used for heating the material to
change their shape and properties.
• Nowadays many types of furnaces are available which
has good temperature range but its limitation is size and
cost.
• For laboratory purpose, Furnace required should be
compact in size and still can achieve high temperature.
Widely used furnaces are:-
• Vacuum furnace
• Electrical resistance furnace
• Muffle furnace
• Induction furnace
• Arc furnace
Electrical Resistance Furnace(ERF)
• ERF uses principle of indirect heating.
• Refractory material tightly wounded by wire of metallic
alloy(i.e. Kanthal, Nikrothal).
• 2- AC supply is passed through the wire.
• Internal resistance opposes the flow of current and hence heat
is produced.
• Heat is passed Through refractory material and by radiation
as well as convection this heat is transferred to the charge.
Material used:-
1. Ceramic pipe
2. Kanthal wire (kanthal A-1 / Cr-Fe-Al)
3. Fire bricks
4. Glass wool
5. Variac
6. Thermocouple
7. Asbestos
8. POP or lime or MgO or Al2O3
Expected Result
• We are expected to achieve a temperature around
1000 ̊C, in a furnace which is compact in size and
economical.
• It can be used for specimen heating in laboratory.
THANK YOU

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Electric resistance furnace

  • 2. PROBLEM DEFINATION • Fabrication of furnace which is compact but achieves a high temperature is a difficult task. • Also cost of furnace plays major role in fabrication. • Our attempt through this project is to design and fabricate a furnace which is compact in size but still achieve a high temperature and economical.
  • 3. FURNACE • Furnace is a device used for heating the material to change their shape and properties. • Nowadays many types of furnaces are available which has good temperature range but its limitation is size and cost. • For laboratory purpose, Furnace required should be compact in size and still can achieve high temperature.
  • 4. Widely used furnaces are:- • Vacuum furnace • Electrical resistance furnace • Muffle furnace • Induction furnace • Arc furnace
  • 5. Electrical Resistance Furnace(ERF) • ERF uses principle of indirect heating. • Refractory material tightly wounded by wire of metallic alloy(i.e. Kanthal, Nikrothal). • 2- AC supply is passed through the wire. • Internal resistance opposes the flow of current and hence heat is produced. • Heat is passed Through refractory material and by radiation as well as convection this heat is transferred to the charge.
  • 6. Material used:- 1. Ceramic pipe 2. Kanthal wire (kanthal A-1 / Cr-Fe-Al) 3. Fire bricks 4. Glass wool 5. Variac 6. Thermocouple 7. Asbestos 8. POP or lime or MgO or Al2O3
  • 7. Expected Result • We are expected to achieve a temperature around 1000 ̊C, in a furnace which is compact in size and economical. • It can be used for specimen heating in laboratory.