2. COST OF ACCIDENTS INDIRECT LOSSES DIRECT LOSSES 1. IDLE MAN POWER 2. INVESTIGATION 3. FOLLOW-UP 4. PUBLIC RELATION 5. COMPANY IMAGE 6. MORAL 7. SOCIAL 8. INSURANCE CLAIM 9. INVENTORY COST 10. TRADE UNIONS 11. GOVERNMENT 12. POLITICIANS 13. PUBLIC 1.PRODUCTION LOSS 1. DAMAGE TO PLANT & MACHINERY 2. RAWMATERIALS, FINISHED GOODS ETC. LOSS 3. OTHER ASSETS DAMAGED 4. MAN-DAYS LOST 5. MEDICAL COST

4. KEY DEFINITIONS ….continued HAZARD Source or Situation with a potential for harm in terms of Human Injury, ill health, Damage to Property, Damage to the Workplace Environment or a combination of these. LOSS TO PEME

5. KEY DEFINITIONS ….continued RISK Combination of the Likelihood and Consequences of a specified hazardous event occurring.

6. RISK ASSESSMENT Overall Process of estimating the magnitude of risk and deciding whether or not the risk is tolerable.

7. SOME EXAMPLES

8. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control

9. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Maintenance of battery truck

10. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Maintenance of battery truck Bursting of battery due to gas cutting operation in shop

11. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Maintenance of battery truck Bursting of battery due to gas cutting operation in shop Injury to man and loss of property

12. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Maintenance of battery truck Bursting of battery due to gas cutting operation in shop Injury to man and loss of property Harmful

13. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Maintenance of battery truck Bursting of battery due to gas cutting operation in shop Injury to man and loss of property Harmful Highly unlikely

14. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Maintenance of battery truck Bursting of battery due to gas cutting operation in shop Injury to man and loss of property Harmful Highly unlikely Issue of proper Work Instruction (WI)

15. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Operation of crane Activity Hazard Risk Severity Occurrence Control Operation of crane

16. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Operation of crane Breakage of chain/wire rope Activity Hazard Risk Severity Occurrence Control Operation of crane Breakage of chain/wire rope

17. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Operation of crane Breakage of chain/wire rope Injury to man and Material Activity Hazard Risk Severity Occurrence Control Operation of crane Breakage of chain/wire rope Injury to man and Material

18. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Operation of crane Breakage of chain/wire rope Injury to man and Material Harmful Activity Hazard Risk Severity Occurrence Control Operation of crane Breakage of chain/wire rope Injury to man and Material Harmful

19. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Operation of crane Breakage of chain/wire rope Injury to man and Material Harmful Highly Unlikely

20. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Operation of crane Breakage of chain/wire rope Injury to man and Material Harmful Highly Unlikely 1. Periodic testing of the lifting devices. 2. Maintenance of a register for the same.

21. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Material shifting with the help of fork lift/Lister

22. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Material shifting with the help of fork lift/Lister Slipping of vehicle due to wet/oily floor

23. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Material shifting with the help of fork lift/Lister Slipping of vehicle due to wet/oily floor Injury to man/ damage to material

24. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Material shifting with the help of fork lift/Lister Slipping of vehicle due to wet/oily floor Injury to man/ damage to material Harmful

25. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Material shifting with the help of fork lift/Lister Slipping of vehicle due to wet/oily floor Injury to man/ damage to material Harmful Unlikely

26. Risk Assessment and Control Activity Hazard Risk Severity Occurrence Control Material shifting with the help of fork lift/Lister Slipping of vehicle due to wet/oily floor Injury to man/ damage to material Harmful Unlikely Issue of proper WI and regular cleaning of floor/path way

29. ANECDOTE: For safe and efficient running of a system; organizational discipline is more important than technical prowess.

30. GENERAL SAFETY IN CARRIAGE REPAIR WORKSHOPS

31. SAFETY IN MACHINE SHOP

34. SAFETY IN CARRIAGE FITTING SHOP (LIFTING & BOGIE SHOP)

38. SAFETY IN WHEEL SHOP

41. SAFETY IN ELECTRICAL SHOPS

44. SAFETY IN CBR SHOP

47. SAFETY IN PAINT SHOP

50. GENERAL SHOP SAFETY

57. THE TRAINED & ALERT WORKER IS SAFER IN AN UNSAFE CONDITION ECoREA AIREF

58. UNTRAINED & UNALERT WORKER IS UNSAFE IN A SAFE CONDITION AIREF

59. THE FOOTNOTE