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1.         Introduction: MyKenaf Sdn. Bhd.
• Plantations: Kg Tebu Hitam, Rompin, Pahang
      Kenaf trees: Fiber & core
      Animal feed (silage)
• R&D in planting
      Introp, University Putra Malaysia & Common Fund for Commodity,
       UNIDO at Puchong University Park, UPM
      Fiber – strands for fabric industry
      Fiber – fiber for vehicle applications
• R&D in harvesting
      Introp, UPM
      Machine improvement for harvesting
• R&D in processing
      Machine improvement & fabricator for specific task
      BADEC (baby decorticator) machine
      Shaker machine – separating core & fiber

                          Small holders & Commodity Enterpreneur
www.mykenaf.com                                                         1
                                      Conference 2012
2. Kenaf planting activities: Mykenaf Sdn Bhd
Location: Kg. Tebu Hitam, Rompin, Pahang
Former paddy field (rice)
Area: 1,200 acres
Kenaf planting all year round
Commence: 2010 to current




                                  Small holders & Commodity Enterpreneur
    www.mykenaf.com                                                        2
                                              Conference 2012
3.0 Implication: kenaf commodity
   The specific best kenaf clone / variety for
    specific use:
     Fiber
     Core
     Kenaf powder
     Leaves & stem: for food

  Seed supply according to precision farming
  planting schedule, high germination rate.

  Target harvest & quantity within requirement
  period, just-in-time cultivation.

  Kenaf as a commodity with controlled
  production volume, quality and pricing for
  sustainable industries.
                          Small holders & Commodity Enterpreneur
www.mykenaf.com                                                    3
                                      Conference 2012
4. Implication: Production of raw material for
     advanced technology applications
Production of high quality fine
kenaf powder, either mixed with
kenaf fiber or pure kenaf core
will determine the end product
properties.
Improvement of kenaf recovery
rate is a daunting task.
Economic of scale to be studied.




                          Small holders & Commodity Enterpreneur
www.mykenaf.com                                                    4
                                      Conference 2012
5. Kenaf planting: precision farming




                    Small holders & Commodity Enterpreneur Conference
www.mykenaf.com                                                         5
                                         2012
6. Mechanization R&D




                  Small holders & Commodity Enterpreneur
www.mykenaf.com                                            6
                              Conference 2012
www.mykenaf.com
 Small holders & Commodity Enterpreneur Conference 2012
                                                                            7

8.1 Kenaf growing stages : 1 – 2 week
• Animal feed for chicken, ducks – fresh leaves
 Fish foods (formulated palletized)
Small holders & Commodity Enterpreneur Conference 2012   www.mykenaf.com
                                                                                 8

 8.2 Kenaf growing stages: 3– 4 weeks
• Animal feed: goat, sheep, cattle, buffalo, horse etc.
 High nutrient fresh leaves
 Formulated silage
 Formulated pellet
Small holders & Commodity Enterpreneur Conference 2012   www.mykenaf.com
                                                                           9

 8.3 Kenaf growing stages: 3 – 4 weeks
   • Fresh vegetables for man
    Salad
    Light boiled
    Cook with curry & dal
9.1 Kenaf-based industrial products:
kenaf high density board: pallet / material handling




www.mykenaf.com    Small holders & Commodity      10
                  Enterpreneur Conference 2012
9.2 Kenaf industrial product:
                  animal bedding, sanitation




www.mykenaf.com           Small holders & Commodity     11
                         Enterpreneur Conference 2012
9.3 Kenaf industrial product:
              Biomass » organic fertilizer




www.mykenaf.com    Small holders & Commodity Enterpreneur   12
                               Conference 2012
10. Temporary collection & storage
     center: Kg Tebu Hitam




www.mykenaf.com    Small holders & Commodity     13
                  Enterpreneur Conference 2012
11.1 Gantt chart of kenaf growth stages

                                      Growth rate variety V36
                 3.00


                 2.50


                 2.00
     Height, M




                 1.50
                                                                                                                    Series1

                 1.00


                 0.50


                 0.00
                                                                                                       Time, week
                        1        2            3      4        5    6      7   8         9         10

                        Minggu                           Aktiviti                 Ketinggian, M
                           1         Plough, Soil amendment, Rotor, Seeding              0.00
                           2         Patch seeding                                       0.02
                           3         NPK / urea                                          0.20
                           4                                                             0.60
                           5         Foliar                                              0.95
                           6                                                             1.40
                           7         Foliar 2, jika perlu                                1.80
                           8                                                             2.20
                           9                                                             2.60
                          10         Tuai, cabut                                         2.80


 www.mykenaf.com                                             Small holders & Commodity                                        14
                                                            Enterpreneur Conference 2012
11.2 Precision farming / schedule farming
   • Small holders cultivations
   • Planting area: 1 acre / participant
   • MyKenaf Sdn Bhd as wholesale buyer
                                       201m
M1      M2           M3   M4        M5    M6                  M7        M8   M9   M10




                                                                                         20m
1 ton
green


  Planting cycle: 10 weeks
  Harvesting & processing cycle: 12 week
  Harvest focus = 1 ton green / plot / week
  Using BADEC capable to produce: 300 kg long fiber & 500 kg core
  totalling 80% recovery



                               Small holders & Commodity Enterpreneur
   www.mykenaf.com                                                                  15
                                           Conference 2012
11.3 Best practice of planting & processing
                                   Flat land with good soil nutrient. Soil type
                                    of sandy-loam, peat-sandy and clay-
                                    sandy.
                                   Good irrigation & soil platform
                                   No pest. Fenced area.
                                   Planting density: >800,000 trees / ha
                                   Plenty of water in the early growing
                                    stage
                                   Plant height >2.5 m harvesting time
 Harvest >8 ton dry               Harvest age: 75 – 85 days
  fiber /ha /cycle                 Harvest method: whole plant pulled-off
 Income >RM15,000 /               Storage method: standing - to slow down
  ha semusim (tambah                the drying & retting process
  nilai: bio / water retted        Fiber & core separation to be done
  fiber)                            immediately to retain best quality fiber.



 www.mykenaf.com              Small holders & Commodity Enterpreneur        16
                                          Conference 2012
Small holders can reap bountiful
                harvest by growing kenaf –
                        continuous income




www.mykenaf.com    Small holders & Commodity Enterpreneur   17
                               Conference 2012
12. Cooperation implications between Mykenaf
     Sdn Bhd – integrated processing center
• Integrated processing center on the strategic location
• Setting up collection center, primary
  processing, packaging, storage, show room and trading center in
  Rompin District, Pahang.
• Yield from 1,200 acres of kenaf plantations in Kg Tebu Hitam, Rompin:
 Fiber – 3 tan/acre x 1200 acres x 4 cycles = 14,400 tan/year
 Core – 5 tan/acre x 1200 acres x 4 cycles = 24,000 tan/year
• Growers income: RM 8,300 x 4 pusingan x 1 acre = RM 33,200.00/year
• Potential small holders: 1,200 participants
• Single largest kenaf plantation in Malaysia
• Model farming
• International excellent center for kenaf: UNIDO, INFO, CFC
                        Small holders & Commodity Enterpreneur
www.mykenaf.com                                                       18
                                    Conference 2012
Integrated kenaf mill: powder,      12.1 Collection,
     polymer composite, fiberboard,
     bio-composite, apparel fiber &      processing, packaging
     moulded product                     & trading center in
                                         Rompin, Pahang
                                         • 2 plots of land on the main
                                           road Kuala Rompin –
                                           Pekan, at Kg Tebu Hitam
                                         • Land belongs to state
      Center for weighing, collection,     government
      animal feed processing &
      storage of core & fiber            • Land can be leased for
                                           long term
                                         • Setting up the collection
                                           center, processing
                                           packaging, showroom &
                                           trading
www.mykenaf.com    Small holders & Commodity                      19
                  Enterpreneur Conference 2012
12.3 Integrated kenaf mill in
     Rompin, Pahang
2 plots of land measuring 4.04 ha each for:
1. Center for weighing, collection of kenaf stem,
    animal feed processing (silage) and storage for
    kenaf fiber & core.
2. Integrated kenaf mill, producing:
 Kenaf powder processing center
 Kenaf polymer composite – vehicle components
 Kenaf fiberboard – construction materials
 Kenaf bio-composite
 Kenaf apparel fiber
 Kenaf moulded product – material handling
www.mykenaf.com   Small holders & Commodity Entrepreneur   20
                              Conference 2012

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Info mykenaf sb at kg tebu hitam rompin pahang english

  • 1. 1. Introduction: MyKenaf Sdn. Bhd. • Plantations: Kg Tebu Hitam, Rompin, Pahang  Kenaf trees: Fiber & core  Animal feed (silage) • R&D in planting  Introp, University Putra Malaysia & Common Fund for Commodity, UNIDO at Puchong University Park, UPM  Fiber – strands for fabric industry  Fiber – fiber for vehicle applications • R&D in harvesting  Introp, UPM  Machine improvement for harvesting • R&D in processing  Machine improvement & fabricator for specific task  BADEC (baby decorticator) machine  Shaker machine – separating core & fiber Small holders & Commodity Enterpreneur www.mykenaf.com 1 Conference 2012
  • 2. 2. Kenaf planting activities: Mykenaf Sdn Bhd Location: Kg. Tebu Hitam, Rompin, Pahang Former paddy field (rice) Area: 1,200 acres Kenaf planting all year round Commence: 2010 to current Small holders & Commodity Enterpreneur www.mykenaf.com 2 Conference 2012
  • 3. 3.0 Implication: kenaf commodity  The specific best kenaf clone / variety for specific use:  Fiber  Core  Kenaf powder  Leaves & stem: for food Seed supply according to precision farming planting schedule, high germination rate. Target harvest & quantity within requirement period, just-in-time cultivation. Kenaf as a commodity with controlled production volume, quality and pricing for sustainable industries. Small holders & Commodity Enterpreneur www.mykenaf.com 3 Conference 2012
  • 4. 4. Implication: Production of raw material for advanced technology applications Production of high quality fine kenaf powder, either mixed with kenaf fiber or pure kenaf core will determine the end product properties. Improvement of kenaf recovery rate is a daunting task. Economic of scale to be studied. Small holders & Commodity Enterpreneur www.mykenaf.com 4 Conference 2012
  • 5. 5. Kenaf planting: precision farming Small holders & Commodity Enterpreneur Conference www.mykenaf.com 5 2012
  • 6. 6. Mechanization R&D Small holders & Commodity Enterpreneur www.mykenaf.com 6 Conference 2012
  • 7. www.mykenaf.com Small holders & Commodity Enterpreneur Conference 2012 7 8.1 Kenaf growing stages : 1 – 2 week • Animal feed for chicken, ducks – fresh leaves  Fish foods (formulated palletized)
  • 8. Small holders & Commodity Enterpreneur Conference 2012 www.mykenaf.com 8 8.2 Kenaf growing stages: 3– 4 weeks • Animal feed: goat, sheep, cattle, buffalo, horse etc.  High nutrient fresh leaves  Formulated silage  Formulated pellet
  • 9. Small holders & Commodity Enterpreneur Conference 2012 www.mykenaf.com 9 8.3 Kenaf growing stages: 3 – 4 weeks • Fresh vegetables for man  Salad  Light boiled  Cook with curry & dal
  • 10. 9.1 Kenaf-based industrial products: kenaf high density board: pallet / material handling www.mykenaf.com Small holders & Commodity 10 Enterpreneur Conference 2012
  • 11. 9.2 Kenaf industrial product: animal bedding, sanitation www.mykenaf.com Small holders & Commodity 11 Enterpreneur Conference 2012
  • 12. 9.3 Kenaf industrial product: Biomass » organic fertilizer www.mykenaf.com Small holders & Commodity Enterpreneur 12 Conference 2012
  • 13. 10. Temporary collection & storage center: Kg Tebu Hitam www.mykenaf.com Small holders & Commodity 13 Enterpreneur Conference 2012
  • 14. 11.1 Gantt chart of kenaf growth stages Growth rate variety V36 3.00 2.50 2.00 Height, M 1.50 Series1 1.00 0.50 0.00 Time, week 1 2 3 4 5 6 7 8 9 10 Minggu Aktiviti Ketinggian, M 1 Plough, Soil amendment, Rotor, Seeding 0.00 2 Patch seeding 0.02 3 NPK / urea 0.20 4 0.60 5 Foliar 0.95 6 1.40 7 Foliar 2, jika perlu 1.80 8 2.20 9 2.60 10 Tuai, cabut 2.80 www.mykenaf.com Small holders & Commodity 14 Enterpreneur Conference 2012
  • 15. 11.2 Precision farming / schedule farming • Small holders cultivations • Planting area: 1 acre / participant • MyKenaf Sdn Bhd as wholesale buyer 201m M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 20m 1 ton green Planting cycle: 10 weeks Harvesting & processing cycle: 12 week Harvest focus = 1 ton green / plot / week Using BADEC capable to produce: 300 kg long fiber & 500 kg core totalling 80% recovery Small holders & Commodity Enterpreneur www.mykenaf.com 15 Conference 2012
  • 16. 11.3 Best practice of planting & processing  Flat land with good soil nutrient. Soil type of sandy-loam, peat-sandy and clay- sandy.  Good irrigation & soil platform  No pest. Fenced area.  Planting density: >800,000 trees / ha  Plenty of water in the early growing stage  Plant height >2.5 m harvesting time  Harvest >8 ton dry  Harvest age: 75 – 85 days fiber /ha /cycle  Harvest method: whole plant pulled-off  Income >RM15,000 /  Storage method: standing - to slow down ha semusim (tambah the drying & retting process nilai: bio / water retted  Fiber & core separation to be done fiber) immediately to retain best quality fiber. www.mykenaf.com Small holders & Commodity Enterpreneur 16 Conference 2012
  • 17. Small holders can reap bountiful harvest by growing kenaf – continuous income www.mykenaf.com Small holders & Commodity Enterpreneur 17 Conference 2012
  • 18. 12. Cooperation implications between Mykenaf Sdn Bhd – integrated processing center • Integrated processing center on the strategic location • Setting up collection center, primary processing, packaging, storage, show room and trading center in Rompin District, Pahang. • Yield from 1,200 acres of kenaf plantations in Kg Tebu Hitam, Rompin:  Fiber – 3 tan/acre x 1200 acres x 4 cycles = 14,400 tan/year  Core – 5 tan/acre x 1200 acres x 4 cycles = 24,000 tan/year • Growers income: RM 8,300 x 4 pusingan x 1 acre = RM 33,200.00/year • Potential small holders: 1,200 participants • Single largest kenaf plantation in Malaysia • Model farming • International excellent center for kenaf: UNIDO, INFO, CFC Small holders & Commodity Enterpreneur www.mykenaf.com 18 Conference 2012
  • 19. Integrated kenaf mill: powder, 12.1 Collection, polymer composite, fiberboard, bio-composite, apparel fiber & processing, packaging moulded product & trading center in Rompin, Pahang • 2 plots of land on the main road Kuala Rompin – Pekan, at Kg Tebu Hitam • Land belongs to state Center for weighing, collection, government animal feed processing & storage of core & fiber • Land can be leased for long term • Setting up the collection center, processing packaging, showroom & trading www.mykenaf.com Small holders & Commodity 19 Enterpreneur Conference 2012
  • 20. 12.3 Integrated kenaf mill in Rompin, Pahang 2 plots of land measuring 4.04 ha each for: 1. Center for weighing, collection of kenaf stem, animal feed processing (silage) and storage for kenaf fiber & core. 2. Integrated kenaf mill, producing:  Kenaf powder processing center  Kenaf polymer composite – vehicle components  Kenaf fiberboard – construction materials  Kenaf bio-composite  Kenaf apparel fiber  Kenaf moulded product – material handling www.mykenaf.com Small holders & Commodity Entrepreneur 20 Conference 2012