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Leichtbau Fondlehne starr Kleinserie

Aufgabenstellung
        Gewichtsreduzierung - 4kg
        Komfort besser als Serie
        Package Fahrzeug
        Hauptlastanforderungen erfüllen
                 - SvL Fahrzeugpuls
                 - Kopfstütze ECE/FMVSS
        Übernahme Anbauteile
Gesamtheitlicher Konzeptansatz
       Funktionale Zuordnung der Bauteile
                  Last, Komfort, Package, Montage,…
       Funktionale Werkstoffauswahl
       Integration nur wenn es Funktionen dienlich ist
 Lösungsansatz
         Substitution der Stahlstruktur
         Eliminierung des Drahtrahmens
         Reduzierung Schaumauflage auf Komfortzone
 Zeitrahmen
          Technische Umsetzung bis zur Serienreife 15 Monate
          incl. TÜV Abnahmen


 April 2011, Michael Sträter                                   1
Zusammenfassung Gewichtsreduzierung
Ergebnisse
        Verteilung der Gewichtsersparnis nach Umsetzung


                                                                     c/o Teil      ca.5kg
                       17kg
                                                                     Blende         - 100%

                                                 Ubernahmebauteile
                                                                     Auflage         -35%
                                      11kg       Kunststoffteile

                                                 Schaumauflage       Drahtrahmen   -100%

                                                 Drahtrahmen
                                                                     Struktur        - 38%
                                                 Struktur

                                                                     Gesamt         -6,0kg
                               -50%


                       Serie           LFL


April 2011, Michael Sträter                                                         2

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Impetro Homepage Case 2 Fondlehne

  • 1. Leichtbau Fondlehne starr Kleinserie Aufgabenstellung Gewichtsreduzierung - 4kg Komfort besser als Serie Package Fahrzeug Hauptlastanforderungen erfüllen - SvL Fahrzeugpuls - Kopfstütze ECE/FMVSS Übernahme Anbauteile Gesamtheitlicher Konzeptansatz Funktionale Zuordnung der Bauteile Last, Komfort, Package, Montage,… Funktionale Werkstoffauswahl Integration nur wenn es Funktionen dienlich ist Lösungsansatz Substitution der Stahlstruktur Eliminierung des Drahtrahmens Reduzierung Schaumauflage auf Komfortzone Zeitrahmen Technische Umsetzung bis zur Serienreife 15 Monate incl. TÜV Abnahmen April 2011, Michael Sträter 1
  • 2. Zusammenfassung Gewichtsreduzierung Ergebnisse Verteilung der Gewichtsersparnis nach Umsetzung c/o Teil ca.5kg 17kg Blende - 100% Ubernahmebauteile Auflage -35% 11kg Kunststoffteile Schaumauflage Drahtrahmen -100% Drahtrahmen Struktur - 38% Struktur Gesamt -6,0kg -50% Serie LFL April 2011, Michael Sträter 2