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Biofuel analysis




Quality assurance of biofuels
02




     Metrohm ...


     • is the global market leader in titration
     • is the only company to offer a complete range of ion analysis equipment – titration,
       voltammetry, and ion chromatography
     • is a Swiss company and manufactures exclusively in Switzerland
     • grants a 3-year instrument warranty and a 10-year warranty on chemical suppressors for
       ion chromatography
     • provides you with unparalleled application expertise
     • offers you more than 1300 applications free of charge
     • supports you with expert service through local representatives and regional support centers
     • is not listed on the stock exchange, but is owned by a foundation
     • gives the interest of customers and employees priority over maximizing profit
Metrohm – customized analysis for the biofuel industry

A demanding industry
Sustainable use of biofuels requires reliable and precise
                                                            You can count on our support
                                                            Not only do we provide you with the right instrumenta-
                                                                                                                          03
analytical methods throughout – from the choice of raw      tion but with complete solutions for the particular task at
materials through to process optimization and on to the     hand. Your partners at Metrohm are experienced profes-
compliant final product.                                    sionals who help you with customized application sup-
                                                            port and service.
As a leading manufacturer of instruments for chemical
analysis, we are quite aware of these challenges. We        On the following pages, discover the solutions Metrohm
offer you state-of-the-art instrumentation helping you to   offers the biofuel industry in general and you in particu-
check and improve the quality of biofuels and corre-        lar, to ensure the quality and safety of your products.
sponding blends as well as to comply with the standards
– in your laboratory but also atline and online in the
process environment.
Quality assurance of biofuels


04   Keen interest in biofuels
     Interest in biofuels has greatly increased in recent years.
                                                                    High quality standards
                                                                    Too much water and the presence of alkali metal or alka-
     The reasons are the diminishing reserves of crude oil and      line earth metal ions as well as sulfate and chloride ions
     the simultaneous increasing demand for mineral oil as          have a negative effect on the fuel quality and can dam-
     well as the environmental problems linked with burning         age the fuel system of the vehicle. With biofuels based
     fossil fuels. In addition to a neutral CO2 balance, biogenic   on fatty acids, there is an increased risk of polymerization
     fuels are generally characterized by their very good mi-       at higher temperatures in the absence of antioxidants or
     crobiological degradability, which is why they are suitable    in the presence of nonferrous metals. With the aim of
     for use in ecologically sensitive areas. Furthermore, alter-   avoiding these problems, the manufacturers of biofuels
     native fuels can usually be produced locally and thereby       and motor vehicles have developed quality standards in
     reduce dependence on imported raw materials.                   which testing methods and quality parameters for bio-
                                                                    fuels are defined.
     Biodiesel and bioethanol production
     Biodiesel is usually produced from vegetable oils or ani-      A substantial number of the test methods that are stipu-
     mal fats. In an acid-, base-, or enzyme-catalyzed reaction,    lated in international standards can be carried out with
     the triglycerides of the oil or fat are transesterified with   Metrohm instruments and Metrohm application methods.
     methanol to form fatty acid methyl esters (FAME), which
     are also known generally as biodiesel.

     By contrast, bioethanol is made from products that con-
     tain sugar or starch. Microbial fermentation of the sugar
     within the biomass with the help of yeast cultures is a
     technology that is well-established and widely used com-
     mercially. A great hope for the future is cellulosic ethanol
     made from lignocellulose-containing waste materials,
     which has so far only been produced in pilot plants. Cel-
     lulosic ethanol is characterized by an especially favorable
     carbon footprint.
Selected standards from the field of biofuel analysis

Minimum requirements and test methods
To ensure the quality of (bio)fuels, there are standards in               prescribed test methods listed below to check the limits.
                                                                                                                                      05
place that set minimum requirements in the form of lim-                   If an alternative test method is indicated for monitoring
its for impurities and the test methods to be used.                       the limits, this is shown by the «√» symbol.
Metrohm instruments are highly suitable to carry out the



Biodiesel
Biodiesel is sold as a pure fuel and in blends with fossil                minimum requirements for biodiesel used as heating oil.
fuels. The minimum requirements are set out in the spe-                   EN 590 applies to diesel fuels that contain up to 7% bio-
cifications EN 14214 (pure fuel and blend stock) and                      diesel and ASTM D 7467 applies to those that contain
ASTM D 6751 (only blend stock). EN 14213 describes the                    between 6 and 20% biodiesel.



                                                                                     Requirements and test methods
                                                                               EN 14214      ASTM D 6751
                                                                                                               EN 590
    Test method                                     Method                     EN 14213      ASTM D 7467                    Page
    Acid number                                     Titration                   EN 14104      ASTM D 664          –
                                                                                                                              7
    Iodine number                                   Titration                   EN 14111           –              –
    Water content                                   KFTcoulometric           EN ISO 12937          √        EN ISO 12937     10
                                                                                EN 15751       EN 15751
    Oxidation stability                             Oxidation stability                                       EN 15751a      12
                                                                               (EN 14112)     (EN 14112)
    Free and total glycerol content                 Ion chromatography              √        ASTM D XXXXb         –          14
    Alkali metal and alkaline earth metal content   Ion chromatography              √              √              –          15
    Antioxidant content                             Ion chromatography       recommended recommended recommended             15
    Sulfur content                                  CIC                             √              √              √          18

KFT = Karl Fischer Titration, CIC = Combustion ion chromatography
a
 Applies to pure biodiesel and blends that contain at least 2% (v/v) biodiesel
b
 Test method is currently being validated in a round robin test and is only referenced in ASTM D 6751




Bioethanol
The minimum requirements for bioethanol as a blend com-                   and ASTM D 4806. ASTM D 5798 relates to ethanol-gaso-
ponent in gasoline are documented in standards EN 15376                   line blends E75-E85.

                                                                                  Requirements and test methods
                                                                                                      ASTM D 4806
                                                                                EN 15376
    Test method                                Method                                                 ASTM D 5798           Page
    pHe value                                  pHe value                        EN 15490              ASTM D 6423
                                                                                                                              6
    Conductivity                               Conductivity                    DIN 51627-4                  –
    Total acid number and acidity              Titration                        EN 15491              ASTM D 1613
    Inorganic chloride content                 Titration                        EN 15484               ASTM D 512             8
    Total inorganic sulfate content            Titration                            –                 ASTM D 7318
                                               KFTcoulometric                   EN 15489              ASTM E 1064
    Water content                                                                                                            11
                                               KFTvolumetric                        –                  ASTM E 203
                                                                                                      ASTM D 7319
    Inorganic chloride content                 Ion chromatography               EN 15492                                     16
                                                                                                      ASTM D 7328
    Total and potential inorganic                                                                     ASTM D 7319
                                               Ion chromatography               EN 15492                                     16
    sulfate content                                                                                   ASTM D 7328
    Sulfur content                             CIC                                  √                      √                 18
    Copper content                             Voltammetry                          √                      √                 20

KFT = Karl Fischer Titration, CIC = Combustion ion chromatography
pHe value and conductivity measurement


06   Bioethanol
     pHe value                                                     Conductivity
     A combined pH glass electrode with ground-joint dia-          Electrical conductivity is an important analytical sum
     phragm is recommended for measuring the pH value in           parameter for detecting and monitoring corrosive
     organic solvents. Because pHe determination according         ionic constituents in ethanol and ethanol fuel.
     to ASTM D 6423 and EN 15490 is time-controlled, it is         Because of the considerably lower conductivity
     essential that the sensor has a rapid response time. The      in nonaqueous systems, very sensitive meas-
     EtOH-Trode with a special membrane glass and the very         uring systems are required. The stainless-
     precise fixed ground-joint diaphragm is particularly suit-    steel conductivity measuring cell
     able for measuring the pHe values of biofuels. The double-    (6.0916.040) with Pt 1000 temperature
     junction system allows the free choice of the electrolyte     sensor, in conjunction with the flexible
     (e.g., 3 mol/L KCl in ASTM D 6423 and 1 mol/L LiCl in EN      856 Conductivity Module, is ideally
     15490). The pH meter used for the measurement should          suited for this application in accor-
     possess the following GLP functions, among others:            dance with DIN 51627-4.

     • Three-point calibration with automatic buffer recognition
     • Temperature compensation
     • Calibration data monitoring
     • Automatic measured value recording
     • Result memory with identification

     The pH meter 827 pH lab for laboratory use and the
     handy, battery-operated 826 pH mobile offer all these
     functions with extremely comfortable operation.




                                                                                       The electrode for measuring pHe values in ethanol




                                                                   The laboratory pH meter 827 pH lab
07




Titration

Biodiesel
Acid number                                                   Iodine number
The acid number is a sum parameter for all acidic com-        The iodine number is a measure for the number of double
ponents; at the same time it is a measure for the long-term   bonds in a sample. It is the amount of iodine (in g/100 g
stability and corrosiveness of the biofuel. The smaller the   sample) that can be added to the sample under the given
value, the higher the quality. Standard EN 14104 stipu-       conditions. The determination of the iodine number in
lates a nonaqueous potentiometric acid-base titration for     fatty acids or biodiesel is covered by European standard
determining the acid number. This involves dissolving the     EN 14111.
sample in a bioethanol-diethyl ether mixture and titrat-
ing it with potassium hydroxide dissolved in 2-propanol       An aliquot of the fatty acid or biodiesel sample is dis-
(0.1 mol/L).                                                  solved in a mixture of cyclohexane and glacial acetic acid
                                                              and treated with Wijs reagent. After a defined time has
As organic solvents are used, the manual working steps        elapsed, potassium iodide and water are added. The re-
should be reduced to a minimum. With its space-saving         leased elemental iodine is then titrated with sodium thio-
Dosino technology, the Titrando allows fully automatic        sulfate solution. EN 14111 allows both optical (with
and safe solvent addition. The Solvotrode, an excellently     starch solution as the indicator) and potentiometric end-
shielded combined pH glass electrode, has been specially      point determination.
developed for nonaqueous titrations. The separable ground-
joint diaphragm guarantees stable potentials and is easy
to clean.
08




     Bioethanol
     Chloride content                                                Sulfate content
     The chloride content in bioethanol fuels is the subject of      A proven method for sulfate determination according to
     ASTM D 512. Quantitation can be carried out by mercu-           ASTM D 7318 is potentiometric titration with lead nitrate
     rimetric or argentometric titration or by direct determina-     using a Pb-selective electrode. The pH value of the sample
     tion with a Cl-selective electrode. Argentometric titration     is adjusted to pH 3...5 with perchloric acid and the sul-
     (with silver nitrate) is the method of choice because of its    fate is then precipitated out with lead nitrate solution.
     environmental advantages and very high precision. A             The Pb-selective electrode detects the first excess of lead
     defined volume of the sample is pipetted into the titra-        ions at the equivalence point.
     tion cell, treated with 5 mL nitric acid (2 mol/L), and then
     titrated against silver nitrate solution (0.01 mol/L). Accor-
     dingly, EN 15484 in EN 15376 describes the potentiometric
     titration of inorganic chlorides with a 0.1 mol/L solution of
     silver nitrate after dissolving the evaporation residue in
     deionized water.

     Acidity and total acid number
     Standards ASTM D 4806, ASTM D 5798, and EN 15376
     set out the maximum permissible acid content in bioeth-
     anol. The two test methods stipulated therein (ASTM D
     1613, EN 15491) specify acid-base titration with visual
     indicator endpoint detection.
The Titrando – the allrounder for potentiometric titration

The wide range of potentiometric applications for bio-
fuels requires a highly flexible titrator. No other titration
                                                                • The space-saving Dosino technology with numerous
                                                                  liquid handling functions simplifies sample preparation
                                                                                                                                09
system offers more flexibility and ease of use than the           and allows automatic preparation and emptying of
Titrando.                                                         burets without operator intervention – it is no longer
                                                                  necessary to handle organic solvents.
• With Touch Control or tiamoTM – titration and more            • Intelligent dosing units and electrodes eliminate confu-
  – operation is perfectly easy.                                  sion. Extensive GLP functions guarantee safe and error-
                                                                  free work.
                                                                • The Titrando is unbelievably flexible – it covers the
                                                                  whole range from a simple stand-alone titrator up to a
                                                                  fully automatic titration system with sample changer,
                                                                  direct balance connection and barcode reader.




                                                                         The Titrando offers maximum flexibility and operating
                                                                         comfort.
Water determination according to Karl Fischer


10   The presence of water in biofuels reduces their calorific
     value and increases the corrosion rate.
                                                                    Coulometer and Titrando
                                                                    The 756 and 831 KF Coulometers as well as the 851 and
                                                                    852 Titrando from Metrohm easily meet all the specifica-
     Biodiesel                                                      tions stipulated in the standard and are outstandingly
     Water as a contaminant                                         suitable for this application. In most cases, the sample can
     Water hydrolyzes the ester bonds of fatty acid methyl          be injected directly into the reaction solution. To improve
     esters, leading to the formation of fatty acids. Consuming     the solubility of the samples, xylene (dimethylbenzene) is
     additional NaOH, these acids form soaps, which make the        added to the KF reagent.
     subsequent removal of glycerol more difficult. Biodiesel
     with a high water content has a clearly lower oxidation        Karl Fischer oven method
     stability. The lower the latter, the greater the probability   Some biodiesel fuels contain additives that could partici-
     that oxidation products will be formed during a longer         pate in side reactions during the direct coulometric Karl
     storage period. These could damage the engine, in parti-       Fischer titration. In such cases, Metrohm recommends
     cular the fuel injection system, by forming deposits.          that the biodiesel sample is not injected directly into the
                                                                    reaction solution. Instead, the water contained in the
     Maximum permissible water content                              biodiesel should be driven off in a Karl Fischer oven. The
     To avoid the drawbacks mentioned above, EN 14214               860 KF Thermoprep is suitable for this. The water is driven
     limits the water content of biodiesel to 500 mg/kg. Test       off at 120 °C and transported to the titration cell of the
     method EN ISO 12937 «Petroleum products – Determina-           KF Coulometer in a stream of carrier gas (dry air or inert
     tion of water – Coulometric Karl Fischer titration method»     gas). This process can be completely automated with the
     specified in EN 14214 describes the coulometric Karl           874 USB Oven Sample Processor.
     Fischer titration for determining the water content.




     874 USB Oven Sample Processor with 851 Titrando for the        852 Titrando with coulometric and volumetric titration cell for
     automatic determination of the water content in samples        determining trace amounts of water
     containing oil. Side reactions and contamination of the
     KF coulometer cell are avoided.
11




Bioethanol
Gasoline-alcohol blends
Bioethanol is mixed with gasoline in various ratios to
reduce both the demand for gasoline and environmental
pollution. The gasoline-alcohol blend is known in the USA
as gasohol and in Brazil as Gasolina Tipo C. In the USA,
the mixtures E10 and E85, which contain 10 and 85%
bioethanol respectively, are widespread. In Brazil, the bio-
ethanol content of most blends lies between 21 and 23%.

Test methods
The ASTM E 1064 «Standard Test Method for Water in
Organic Liquids by Coulometric Karl Fischer Titration»
and EN 15489 standards describe the coulometric Karl
Fischer titration for determining the water content. For a
water content > 2%, the recommended test method is
volumetric titration as per ASTM E 203. The volumetric
KF titrators from Metrohm meet all the specifications
required by the standards and are therefore extremely
suitable for this application.




                                                               901 Titrando with 900 Touch Control and 803 Ti Stand
Oxidation stability


12   Biodiesel
     Fatty acid methyl esters are produced from a vegetable
                                                                       Measuring principle
                                                                       To determine the oxidation stability with the Rancimat
     oil, usually obtained from oil seed, by transesterification       method, air is passed through the sample at an elevated
     with methanol. Both feedstock and biodiesel have a rela-          temperature to cause artificial aging. During this process
     tively short storage life as they are slowly oxidized by          long-chain organic molecules are oxidized by oxygen,
     atmospheric oxygen. The resulting oxidation products can          whereby highly volatile organic substances form besides
     damage vehicle engines. For this reason, the oxidation            insoluble polymer compounds. The former are driven out
     stability is an important quality criterion for biodiesel and     by a stream of air, absorbed in water, and detected there
     vegetable oils and must therefore be checked regularly            by measuring the conductivity. The time until these de-
     during manufacture and storage.                                   composition products form is referred to as the induction
                                                                       time or the Oil Stability Index (OSI) and characterizes the
     International quality standards                                   resistance of the sample to oxidative aging processes,
     The oxidation stability of fatty acid methyl esters is            that is, the oxidation stability.
     included as an essential parameter in many standards, as
     indicated in the table on page 5. They define the mini-           873 Biodiesel Rancimat
     mum quality requirements of biodiesel that is sold as a           The 873 Biodiesel Rancimat is a modern, PC-controlled
     fuel or heating oil.                                              instrument that allows the simple and reliable determina-
                                                                       tion of oxidation stability in biodiesel and biodiesel
                                                                       blends. Up to eight samples can be measured simultane-
                                                                       ously. The effectiveness of antioxidants can also be deter-
                                                                       mined with the 873 Biodiesel Rancimat.




     The 873 Biodiesel Rancimat allows oxidation stability to be determined in accordance with numerous international standards.
Reaction vessel
Disposable reaction vessels reduce the cleaning expenditure
for accessories to an absolute minimum. This saves both
time and costs. In addition, the accuracy and precision of
the measurements is significantly improved. The part pro-
jecting from the measuring block acts as a condenser and
reduces distillation losses.



Cover with built-in conductivity cell
The conductivity electrode is built into the measuring cell
cover. Fragile glass conductivity electrodes belong to the
past. The built-in conductivity cell makes tedious cabling
unnecessary. The measuring cell is extremely robust and
easy to clean, which simplifies handling even more.




Software functions
All the functions of the third Rancimat generation are con-
trolled by the Rancimat software, which is clearly laid out in
only a few windows. Operation is intuitive and therefore
extremely user-friendly. With automatic data acquisition
and evaluation as well as a measurement database, the
Rancimat software permits the straightforward manage-
ment of large amounts of data.
Ion chromatography


14   State-of-the-art ion chromatography (IC) permits the
     efficient separation and determination of inorganic and
                                                                   (monoglycerides and diglycerides) as by-products after
                                                                   transesterification of the triglycerides. Incomplete trans-
     low-molecular weight organic anions and cations. Diffe-       esterification and/or separation of glycerol causes glycerol
     rent separation mechanisms and detection types as well        contamination in the biodiesel, which speeds up fuel
     as the possibility of automation and sample preparation       aging and leads to deposits in the engine and blocked
     render IC a versatile analytical technique for the biofuel    filters. To ensure engines operate properly, the American
     and petrochemical industry.                                   ASTM D 6751 and the European EN 14214 limit the
                                                                   maximum total glycerol content (i.e., free and bound
     Biodiesel                                                     glycerol) to 0.24 and 0.25% (v/v), respectively. Free and
     Glycerol                                                      bound glycerol is determined by ion chromatography
     The production of biodiesel from vegetable oils and animal    and subsequent pulsed amperometric detection in
     fats leads to the formation of free and bound glycerol        accordance with a currently validated ASTM test method.




                                                                                   5           glycerol; 10.0 mg/L



                                                                                   4
                                                                    Current [µA]




                                                                                   3



                                                                                   2



     Glycerol determination using pulsed amperometric detection;                   1
     column: Metrosep Carb 1 - 150/4.0; eluent: 100 mmol/L NaOH,
     1 mL/min; column temperature: 35 °C, sample volume: 20 μL;                    0

     PAD parameters (gold working electrode): E1/t1 = +50 mV/                          0   1                         2                3   4   5
     400 ms, E2/t2 = +750 mV/200 ms, E3/t3 = –150 mV/400 ms,                                                             Time [min]
     measuring time: 100 ms, measuring range: 5 μA
Alkali metals and alkaline earth metals
Whereas sodium and potassium contaminants stem from
                                                                                                                                                            Antioxidants
                                                                                                                                                            The oxidation stability of fatty acids and of the fatty acid
                                                                                                                                                                                                                                                                                     15
the hydroxides used in transesterification, calcium and                                                                                                     methyl esters synthesized from them can be significantly
magnesium impurities result mainly from the use of the                                                                                                      improved by adding antioxidants. Biodiesel based on
water employed in biodiesel washing to extract water-                                                                                                       rapeseed oil already contains a natural protection against
soluble foreign substances such as methanol and glycer-                                                                                                     oxidation – vitamin E (d-α-tocopherol). In addition, one
ol. In higher concentrations, these metals cause operating                                                                                                  of the Baynox® products, whose structures were inspired
problems in the engine, which is why their concentration                                                                                                    by that of vitamin E, is added to the biodiesel as a stabi-
in the fuel is regulated by international specifications.                                                                                                   lizer. Both antioxidants inhibit both oxidation to corrosive
Both EN 14 214 and ASTM D 6751 allow a maximum                                                                                                              acids and formation of insoluble polymers and thus pre-
total concentration of 5 mg/kg for the two alkali metals                                                                                                    vent the injection nozzles from being blocked. Antioxi-
and the two alkaline earth metals, respectively.                                                                                                            dants are determined in the course of quality control,
                                                                                                                                                            especially for monitoring and assessing storage stability.
                                                                                                                                                            The chromophores present in vitamin E and Baynox®
                                                                                                                                                            allow sensitive spectrophotometric detection without
                                                                                                                                                            prior post-column derivatization.




                        581.4                                                                                                                                                  140

                        581.6
                                                                                                                                        calcium; 4.7 mg/L




                                                                                                                                                                               120
                        581.8
                                                                                                                                                                                                     Baynox®; 48.7 mg/L
 Conductivity [µS/cm]




                        582.0                                                                                                                                                  100
                                                                       potassium; 1.4 mg/L




                                                                                                                                                              Intensity [mV]
                                                                                                                  magnesium; 0.7 mg/L




                        582.2
                                                                                                                                                                                80
                        582.4




                                                                                                                                                                                                                                                              tocopherol; 4.8 mg/L
                                                sodium; 0.2 mg/L




                        582.6                                                                                                                                                   60

                        582.8
                                                                                                                                                                                40
                        583.0

                        583.2                                                                                                                                                   20

                        583.4

                                0   1   2   3   4                  5   6                     7   8   9 10 11 12 13 14 15 16 17 18 19 19 20                                           0   1   2   3   4                    5   6   7   8   9   10 11 12 13 14 15 16 17 18

                                                                                                     Time [min]                                                                                                                       Time [min]



Alkali and alkaline earth metals in a biodiesel sample. The                                                                                                 Biodiesel fuel spiked with 50 mg/L Baynox® and 5 mg/L
samples are extracted with dilute nitric acid, dialyzed, and                                                                                                α-tocopherol. To improve solubility, dichloromethane is added to
then injected directly into the IC system. The complete sample                                                                                              the eluent and analyte solutions. Column: Prontosil 120-5-C18;
preparation procedure and analysis takes place fully automati-                                                                                              eluent: 90% acetonitrile and 10% dichloromethane, 1.0 mL/
cally. Column: Metrosep C 4 - 150/4.0; eluent: 2 mmol/L HNO3                                                                                                min; column temperature: 35 °C; wavelength: 220 nm; sample
with 10% acetone, 0.9 mL/min; column temperature: 30 °C;                                                                                                    volume: 10 μL; sample dilution 1:1000 (w/w)
sample volume: 10 μL




                                                                                                                                                            881 Compact IC pro – Cation for fully automatic cation
                                                                                                                                                            determination with Metrohm Inline Extraction and Inline Dialysis
16




     Bioethanol
     Chloride and sulfate
     Bioethanol is either used in pure form as a fuel or blend-    In addition, there are also the ion chromatographic
     ed with fossil fuels. Contaminants in the form of inorga-     methods described in ASTM D 7328 and EN 15492: be-
     nic chloride and sulfate salts are corrosive and lead to      fore injection, the denatured ethanol sample is evapo-
     deposits and blockages in the fuel filter and injection       rated to dryness and then diluted for injection with 1%
     nozzles. The international ethanol specifications EN 15376,   solution of hydrogen peroxide (ASTM D 7328) or with
     ASTM D 4806, and ASTM D 5798 regulate the sulfate             deionized water (EN 15492).
     and chloride content in bioethanol and in bioethanol fuel
     blends.
                                                                                                                    denaturant: methyl ethyl ketone
                                                                                           10
                                                                                                                      chloride; 2.5 mg/L




                                                                                           9
     According to ASTM D 7319, the total content of inorga-
                                                                    Conductivity [µS/cm]




                                                                                           8
     nic chloride and sulfate is determined after direct injec-                            7

     tion of the ethanol sample and separation on an anion-                                6
                                                                                                                                                                               sulfate; 1.0 mg/L




                                                                                           5
     exchange column by conductivity detection. If hydrogen                                4

     peroxide is previously added, sulfur-containing species                               3


     such as sulfites, sulfides, or thiosulfates can be oxidized
                                                                                           2

                                                                                           1
     to form sulfate and are quantified as potential sulfate                                    0   1   2   3   4     5                    6      7    8    9   10   11   12                       13   14

     content. The analytical system is extremely robust and                                                                                    Time [min]


     guarantees outstanding reproducibility and repeatability
                                                                   Chromatogram of a denatured ethanol sample spiked with
     even after 1500 determinations carried out in round           2.5 mg/L chloride and 1 mg/L sulfate; column: Metrosep A Supp
     robin tests.                                                  5 - 150/4.0; eluent: 3.2 mmol/L Na2CO3, 1 mmol/L NaHCO3,
                                                                   0.7 mL/min; column temperature: 35 °C; sample volume: 10 μL
Cellulosic ethanol
Carbohydrates and organic acids
                                                                                                                        17
Cellulosic ethanol is one of the second-generation biofu-   ment before fermentation and then has to be converted
els and is produced in pilot plants from lignocellulose-    into fermentable sugars using special enzymes. Fre-
containing waste materials such as straw, wood, and         quently, during pretreatment of the plant material, fer-
bagasse. Compared with bioethanol made from starch          mentation inhibitors appear in the form of carbohydrates
and sugar cane, it has a considerably better carbon foot-   and organic acids (e.g., gluconic acid), which kill the
print. Furthermore, the cheap raw materials needed to       microorganisms used in the subsequent fermentation.
produce it are not in competition with food production.     Fast and sensitive ion chromatographic determination of
The biomass, however, which is made up of complex           organic acids and carbohydrates contributes substantially
sugars, needs to undergo chemical or thermal pretreat-      to the optimization of the fermentation process.
18   Fuel blends
     Sulfur content
     The burning of sulfur-containing fuels leads to the emis-         the determination of the sulfur and halogen content in
     sion of air-polluting sulfur oxides into the atmosphere.          combustible solid and liquid matrices by combining com-
     Furthermore, high sulfur concentrations have an adverse           bustion digestion (pyrolysis) with subsequent ion chro-
     effect on the ease of ignition of fuels and their stability       matography. It can be fully automated and excels in its
     during storage. A fast and reliable method for determin-          high sample throughput and excellent precision and
     ing the sulfur content is required. Combustion IC allows          accuracy.




             Sample                          Combustion                   Absorbent                        Analysis
        sulfur compounds                        SOX                          SO2-4                  ion chromatography
       halogen compounds                       HX, X2                         X-

                            liquids
                       or
         solids
                                                   oven


                                               T > 900°C
      gas inlet



       sample introduction                     combustion                  absorption                   analysis by IC
     In combustion digestion (pyrolysis), sulfur compounds are converted into sulfur dioxide, and halogen compounds are converted into
     hydrogen halides and elemental halogens. These gaseous combustion products are fed into an oxidizing absorption solution and
     detected as sulfate and halide by way of the ion chromatography that follows.
19




Determination of the sulfur and chlorine content in a) B100 biodiesel sample and b) B5 biodiesel blend; column: Metrosep A Supp
5 - 150/4.0; eluent: 3.2 mmol/L Na2CO3, 1.0 mmol/L NaHCO3, 0.7 mL/min; column temperature: 30 °C; sample volume: 100 μL,
absorption solution: 30 mg/L H2O2, 1 mg/L phosphate as internal standard
Voltammetry


20   Voltammetric trace analysis is used for determining elec-
     trochemically active substances. These can be inorganic
                                                                 Voltammetry is suitable in particular for laboratories in
                                                                 which, with a medium sample throughput, only a few
     or organic ions or even neutral organic compounds. Vol-     parameters need to be controlled. It is often used for
     tammetry is often used for supplementing and validating     specific applications that are either not feasible or too
     spectroscopic methods and is characterized by low           costly using other techniques.
     equipment costs, comparably low investment and oper-
     ating costs, short analysis times, and an outstanding       797 VA Computrace
     accuracy and sensitivity. Unlike spectroscopic methods,     The 797 VA Computrace is a modern voltammetric meas-
     voltammetry can also differentiate between different oxi-   uring stand that allows voltammetric and polarographic
     dation states of metal ions or between free and bound       determinations to be carried out. The analyses can also
     metal ions. This is referred to as speciation analysis.     be easily automated by adding Dosinos and a sample
                                                                 changer.
     Broad application range
     Voltammetric measurements can be carried out both in
     aqueous solutions and in organic solvents. Heavy metal
     determinations are usually carried out in aqueous solu-
     tions after digestion of the sample.
21




Bioethanol
Copper
Ethanol is used increasingly in gasoline as a blending
component. Contaminants can cause problems in the
engine. For example, traces of copper catalyze the oxida-
tion of hydrocarbons. As a consequence, polymer com-
pounds can form that can lead to deposits and block-
ages in the fuel system. Specifications EN 15376 and
ASTM D 4806 describe the minimum requirements for
ethanol that is blended with gasoline and allow a copper
content of 100 μg/kg. By contrast, standard ASTM D
5798 sets the copper content in ethanol-gasoline blends
E75-E85 at 70 μg/L. Using voltammetry, copper can be
measured without any sample preparation in pure ethanol
or ethanol-gasoline blends (E85, 85% ethanol and 15%
gasoline) in the range between 2 and 500 μg/kg.
                                                            Voltammetric determination of copper
Potentiostats and galvanostats


22   Corrosion resistance in biofuels and biofuel blends
     The corrosion resistance of storage tanks, process pipe-
                                                                     Biodiesel shows a high corrosion potential
                                                                     Biodiesel has a higher electrical conductivity and is more
     work, and pipelines is an important material requirement        hygroscopic than conventional diesel fuel. This means
     for the storage and transportation of fuels. The materials      that, when stored for a long time, it absorbs more water,
     along which fuels are conveyed, especially, can suffer          which in turn leads to hydrolysis of the ester bonds and
     considerable damage due to stress corrosion cracking            thus to the formation of free fatty acids. The pH value
     (SCC) and microbially-induced corrosion (MIC). Whereas          falls and the microbiological activity responsible for deg-
     the corrosion behavior occurring in relation to fossil fuels    radation increases. With the biotic degradation reactions,
     has been adequately studied and documented – like, for          the properties of the biodiesel also change; in particular,
     example, in ASTM D 7548 – systematic studies of biofuel         the corrosion potential at the material-fuel interface in-
     corrosion are still lacking to a large extent. What is clear,   creases.
     is that, owing to the various chemical and physical prop-
     erties, fossil fuels and biofuels differently influence the
     corrosion behavior at the interface between the material
     and fuel. Corrosion behavior is generally expressed in
     terms of the corrosion potential as a characteristic elec-
     trochemical value.
23




The material-fuel interface
Electrochemical methods provide the possibility for de-        that incorporates a large number of preprogrammed
termining the corrosion resistance of various materials in     methods. For example, the corrosion processes taking
fuels easily and conveniently. The Autolab PGSTAT100N          place on the conducting material-fuel interface can be
potentiostat/galvanostat combined with the FRA2 Impe-          determined effectively by linear polarization or electro-
dance Analyzer Module is a powerful analytical system          chemical impedance spectroscopy (EIS).




The Autolab PGSTAT100N – a potentiostat/galvanostat for electrochemical determinations (maximum 100 V compliance voltage) in
media with low conductivity




                                                                           www.metrohm-autolab.com
Process analysis


24   Customized process control
     In the biofuel industry, continuous control of the produc-
                                                                    Network integration
                                                                    The online analyzers from Metrohm Applikon are all
     tion process as well as the monitoring of the product          equipped with possibilities for digital as well as analog
     quality and the composition of any waste streams is            outputs. Results, for example, can be transferred via
     crucial. With the process analyzers of Metrohm Applikon,       4…20 mA outputs, whereas alarms can be transmitted
     this is possible 24 hours a day, 7 days a week. The analyz-    via digital outputs. Digital inputs, in turn, can be used for
     ers are used directly on-site, as close as possible to the     remote start-stop purposes.
     process, and run completely stand-alone without opera-
     tor intervention. Moreover, it does not make a difference      Robust design
     whether a single parameter is to be determined in a sin-       In many cases, the IP66-NEMA4 housing of the analyzers
     gle sample stream or several different parameters are to       will be sufficient. In some cases in the biofuel industry,
     be determined in complex, multiple sample streams – the        however, explosion-proof systems are required. For those
     Metrohm Applikon engineers provide you with the ap-            circumstances, the ADI 2045Ti is available in a stainless-
     propriate online or atline analyzer.                           steel explosion-proof version for Zone I or Zone II accord-
                                                                    ing to the explosive atmosphere directives (ATEX).
     Proven wet-chemistry methods
     The Applikon analyzers are based on wet-chemical analysis
     techniques such as titration, colorimetry, or ion-selective
     electrode measurements. In online analysis, sampling and
     sample preconditioning are at least as important as the
     analyzer itself. Metrohm Applikon has a lot of expertise in
     this area and is capable of offering customized sampling
     systems, for example, for pressure reduction, filtering, and
     degassing.




                                                                               www.metrohm-applikon.com
Many of the analysis methods that are used in the labo-
ratory can be transferred to an online analyzer. Typical
                                                                                                                                  23
applications are:

Water content
Presence of too much water in the fuel reduces the calo-
rific value, promotes corrosion, encourages bacterial
growth, and increases the likelihood that oxidation prod-
ucts will form. As in the laboratory, Karl Fischer titration,
particularly coulometry, is the method of choice for the
online determination of the water content in any biofu-         Cuvette for colorimetric determinations
els. Analyzers from Metrohm Applikon allow determina-
tion in either one or more than one sample streams.             by the penetration of water. FFA determination is also
                                                                used in initial checking of the vegetable oils used in trans-
                                                                esterification. Determination is carried out in the ADI
                                                                2045Ti analyzer using colorimetric titration or, if there is
                                                                severe turbidity, potentiometric titration.

                                                                Total phosphate content
                                                                Phosphate contamination in biodiesel results from the
                                                                phospholipids that occur ubiquitously in vegetable oils
                                                                and from the phosphoric acid added during the produc-
                                                                tion process. After UV digestion in the presence of sulfu-
                                                                ric acid, the resulting orthophosphate is determined col-
                                                                orimetrically. The combination of digestion and colori-
                                                                metric determination is only possible in the ADI 2045Ti
                                                                analyzer.




ADI 2045Ti Analyzer for coulometric determination of water
content according to Karl Fischer


Potassium
Potassium residues in biodiesel result from the catalyst
and lead to deposits in the fuel injection system. They are
determined with ion-selective electrodes. Depending on
the required limit of detection, the determination can be
carried out either with an ALERT analyzer or with the ADI
2018 analyzer, which is equipped with high-precision
piston burets and is therefore more precise.

Free fatty acids (FFA)
An excessively high proportion of free fatty acids pro-
motes corrosion and, together with the catalyst, leads to
soap formation. In addition, a rising concentration of
free fatty acids in the biodiesel is usually a sign of the
hydrolysis of the fatty acid methyl esters that is initiated
                                                                ADI 2045Ti analyzer for determining the total phosphate content
26




     Service you can rely on – Metrohm Quality Service

     Reliable results for the lifetime of your analytical         Metrohm Compliance Service
     instruments                                                  Benefit from the Metrohm Compliance Service when it
     Chemical analysis accompanies the biofuel industry from      comes to the professional Initial Qualification of your
     the choice of raw materials, through specification-com-      analytical instruments. Initial Qualification/Operational Qua-
     pliant production, and on to end product quality control.    lification carried out by our experts saves you time and
     Whoever is responsible in the laboratory for the accuracy    money, as your analytical system is configured according
     of the results must not make compromises. The golden         to your needs and put into operation fast and reliably.
     rule here is that professionally installed and commissio-
     ned systems that are serviced regularly guarantee the        Initial instructions and user trainings ensure error-free
     greatest possible reliability.                               operation of your new instruments by your staff. The
                                                                  Metrohm Compliance Service includes comprehensive
     Relying on the Metrohm Quality Service gives you peace       documentation and guarantees compliance with the
     of mind from the very start. From the professional instal-   standards of quality management systems such as GLP/
     lation of your instruments to regular maintenance care,      GMP and ISO.
     we do everything to make sure that you can rely 100
     percent on results produced during the entire lifetime of
     your Metrohm instruments.
Metrohm Quality Service
Metrohm Quality Service is available worldwide. Preven-      tract that suits you best. With a full service contract, for
                                                                                                                            27
tive maintenance carried out on a regular basis extends      example, you can rely on the optimum performance of
your instrument’s lifetime while providing for trouble-      your Metrohm instruments, incur no additional costs and
free operation. All maintenance work done under the          benefit from complete and compliant verification docu-
label Metrohm Quality Service is carried out by our own      ments.
certified service experts. You can choose the service con-


An overview of Metrohm Quality Service

Our Services                                                 Benefit for the Customer
Application support by means of our vast selection of
Application Bulletins, Applications Notes, monographs,
                                                             Quick and professional solution to all arising application
validation brochures, technical posters, and articles
                                                             questions and complex analytical challenges
Personal consultation by our specialists per telephone
or e-mail
                                                             Competent users contribute substantially to reliable
Training courses
                                                             results
                                                             Accurate measurements
Certified calibrations, for example, of dosing and
                                                             Verification documentation for compliance with
exchange units
                                                             regulations and for efficient audits
Remote maintenance                                           Fast resolution of software questions
Back-up support                                              High data security
                                                             Short response times and thus rapid problem resolution
Emergency service, for example, express on-site repairs
                                                             Minimization of downtimes
Original spare parts, made in Switzerland and available
world wide                                                   Lasting, successful repair; short delivery times
Guaranteed spare parts available for at least 10 years       Minimization of downtimes
beyond instrument discontinuation date
Decentralized repair workshops located around the            Quality repairs done quickly, so your instruments are
world and a central workshop in Switzerland                  ready for use again




Thanks to Metrohm Quality Service, you can rely
on your results for the lifetime of your analytical
instrument.
Ordering information


28   pHe and conductivity measurement
     pHe measurement in bioethanol
     2.827.0X1X      827 pH lab with Pimatrode or Unitrode
     2.826.0010      826 pH mobile
     6.0269.100      EtOH-Trode
     6.2104.020      Electrode cable

     Conductivity measurement in bioethanol
     2.856.0110      856 Conductivity Module with 900 Touch Control
     6.0916.040      Conductivity measuring cell (stainless steel) c = 0.1 cm–1 with Pt 1000
     6.1418.250      Titration cell with thermostat jacket
     6.1414.010      Titration cell lid with 5 openings

     Titration
     Acid number in biodiesel
     2.905.0010      905 Titrando
     2.900.0010      900 Touch Control
     2.801.0040      801 Magnetic Stirrer
     2.800.0010      800 Dosino (2 × for addition of titrant and solvent)
     6.3032.220      Dosing Unit 20 mL (titrant)
     6.3032.250      Dosing Unit 50 mL (solvent)
     6.0229.010      Solvotrode easyClean, fixed cable, plug F
     6.2320.000      Electrolyte TEABr = 0.4 mol/L in ethylene glycol

     Iodine number in biodiesel
     2.905.0010      905 Titrando
     2.900.0010      900 Touch Control
     2.801.0040      801 Magnetic Stirrer
     2.800.0010      800 Dosino
     6.3032.220      Dosing Unit 20 mL (titrant)
     6.0471.300      iPt-Titrode

     Chloride in bioethanol
     2.905.0010       905 Titrando
     2.900.0010       900 Touch Control
     2.801.0040       801 Magnetic Stirrer
     2.800.0010       800 Dosino (2 × for addition of titrant and nitric acid)
     6.3032.220       Dosing Unit 20 mL (titrant)
     6.3032.210       Dosing Unit 10 mL (nitric acid)
     6.0470.300       iAg-Titrode

     Sulfate in bioethanol
     2.905.0010       905 Titrando
     2.900.0010       900 Touch Control
     2.801.0040       801 Magnetic Stirrer
     2.800.0010       Dosino (2 × for addition of titrant and perchloric acid)
     6.3032.220       Dosing Unit 20 mL (titrant)
     6.3032.210       Dosing Unit 10 mL (perchloric acid)
6.0502.170        Pb-selective electrode
6.0750.100        LL ISE Reference
6.2104.020        Electrode cable, 1 m, F
6.2106.020        Cable strand, 1 m, 2 × B

Water determination according to Karl Fischer                                                                     29
Coulometric KF Titration
2.831.0010      831 KF Coulometer including generator electrode with diaphragm and 728 Magnet Swing-out Stirrer
2.756.0010      756 KF Coulometer including generator electrode with diaphragm, 728 Magnetic Swing-out Stirrer,
                and integrated printer
2.851.0010      851 Titrando including generator electrode with diaphragm and 801 Magnetic Stirrer

Volumetric KF Titration
2.870.1010       870 KF Titrino plus komplett
2.890.0110       890 Titrando including 803 Ti-Stand and Touch Control
2.901.0010       901 Titrando
2.803.0010       803 Ti Stand
2.800.0010       800 Dosino
6.3032.210       Dosing Unit 10 mL (titrant)

Coulometric and volumetric KF titration
2.852.0050      852 Titrando including generator electrode with diaphragm and 801 Magnetic Stirrer

KF Oven
2.874.0010        874 USB Oven Sample Processor
2.860.0010        860 KF Thermoprep
2.885.0010        885 Compact Oven Sample Changer

Oxidation stability
2.873.0014        873 Biodiesel Rancimat (230 V) including software and accessories
2.873.0015        873 Biodiesel Rancimat (115 V) including software and accessories

Ion Chromatography
Glycerol in biodiesel
2.871.0010        871 Advanced Bioscan for pulsed amperometric detection
2.838.0010        838 Advanced IC Sample Processor
2.818.0110        818 Advanced IC Pump
6.1013.010        Metrosep Carb 1 - 150/4.0
6.1011.030        Metrosep RP2 Guard/3.5

Alkali metals and alkaline earth metals in biodiesel
2.881.0010       881 Compact IC pro – Cation
2.858.0030       858 Professional Sample Processor – Pump – Injector
2.850.9010       850 Professional IC Detector – iDetector
2.800.0010       800 Dosino (3 x)
2.801.0010       801 Magnetic Stirrer
2.772.0110       772 Pump Unit
6.3032.210       Dosing Unit 10 mL (2 x)
6.3032.120       Dosing Unit 2 mL (1 x)
6.5330.020       IC equipment for dilution
6.5330.000       IC equipment for dialysis
6.2057.130       Dialysis cell holder
6.2744.080       M6 thread/UNF 10/32 coupling
6.2744.060        Threaded stopper for UNF 10/32
     6.2041.440        Sample rack 148 × 11 mL
     6.1050.420        Metrosep C 4 - 150 /4.0
     6.1050.500        Metrosep C 4 Guard/4.0
     6.6059.221        MagIC NetTM 2.2 Compact CD: 1 License
30
     Antioxidants in biodiesel
     2.881.0010       881 Compact IC pro – Cation
     2.887.0010       887 Professional UV/VIS Detector
     2.858.0020       858 Professional Sample Processor – Pump
     6.2041.440       Sample rack 148 × 11 mL
     6.2061.120       System Connector
     6.2061.110       Tray with sensor for Professional IC Instruments
     6.6059.222       MagIC NetTM 2.2 Professional CD: 1 License

     Chloride and sulfate in ethanol
     2.881.0030       881 Compact IC pro – Anion – MCS
     2.850.9010       850 Professional IC Detector – iDetector
     2.858.0020       858 Professional Sample Processor – Pump
     6.2041.440       Sample rack 148 × 11 mL
     6.5330.010       IC equipment for ultrafiltration
     6.1006.530       Metrosep A Supp 5 - 250/4.0
     6.1006.500       Metrosep A Supp 4/5 Guard/4.0
     6.6059.221       MagIC NetTM 2.2 Compact CD: 1 License

     Sulfur content in fuel blends – Combustion IC
     2.881.0030       881 Compact IC pro Anion – MCS
     2.850.9010       850 Professional IC Detector – iDetector
     6.6059.221       MagIC NetTM 2.2 Compact CD: 1 License
     6.2148.010       Remote Box MSB
     6.2141.370       Cable for connecting Metrohm IC – PAC Combustion System
     6.2141.140       Cable for connecting Metrohm IC – Mitsubishi Combustion System
     6.1006.520       Metrosep A Supp 5 - 150/4.0
     6.1006.500       Metrosep A Supp 4/5 Guard/4.0

     Equipment for combustion can be purchased from PAC, L.P., and Mitsubishi Chemical Corporation.

     Voltammetry
     2.797.0010        797 VA Computrace for manual operation
     MVA-2             VA Computrace system with automatic standard addition consisting of 797 VA Computrace and
                       two 800 Dosinos
     MVA-3             Fully automated VA Computrace system consisting of 797 VA Computrace with 863 Compact
                       VA Autosampler and two 800 Dosinos for automatic addition of auxiliary solutions. Allows the
                       automatic processing of up to 18 samples. This system is the optimum solution for automatic
                       analysis of small sample series.




     Further test methods for the fuel sector that comply with the standards can be found in the brochure «Petrochemical
     analysis» (8.000.5041EN).
31
Subject to change
Layout by Ecknauer+Schoch ASW, printed by Metrohm AG, CH-9101 Herisau
8.000.5013EN – 2011-05




                                                                        biofuels.metrohm.com

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Biofuels analysis from Metrohm

  • 2. 02 Metrohm ... • is the global market leader in titration • is the only company to offer a complete range of ion analysis equipment – titration, voltammetry, and ion chromatography • is a Swiss company and manufactures exclusively in Switzerland • grants a 3-year instrument warranty and a 10-year warranty on chemical suppressors for ion chromatography • provides you with unparalleled application expertise • offers you more than 1300 applications free of charge • supports you with expert service through local representatives and regional support centers • is not listed on the stock exchange, but is owned by a foundation • gives the interest of customers and employees priority over maximizing profit
  • 3. Metrohm – customized analysis for the biofuel industry A demanding industry Sustainable use of biofuels requires reliable and precise You can count on our support Not only do we provide you with the right instrumenta- 03 analytical methods throughout – from the choice of raw tion but with complete solutions for the particular task at materials through to process optimization and on to the hand. Your partners at Metrohm are experienced profes- compliant final product. sionals who help you with customized application sup- port and service. As a leading manufacturer of instruments for chemical analysis, we are quite aware of these challenges. We On the following pages, discover the solutions Metrohm offer you state-of-the-art instrumentation helping you to offers the biofuel industry in general and you in particu- check and improve the quality of biofuels and corre- lar, to ensure the quality and safety of your products. sponding blends as well as to comply with the standards – in your laboratory but also atline and online in the process environment.
  • 4. Quality assurance of biofuels 04 Keen interest in biofuels Interest in biofuels has greatly increased in recent years. High quality standards Too much water and the presence of alkali metal or alka- The reasons are the diminishing reserves of crude oil and line earth metal ions as well as sulfate and chloride ions the simultaneous increasing demand for mineral oil as have a negative effect on the fuel quality and can dam- well as the environmental problems linked with burning age the fuel system of the vehicle. With biofuels based fossil fuels. In addition to a neutral CO2 balance, biogenic on fatty acids, there is an increased risk of polymerization fuels are generally characterized by their very good mi- at higher temperatures in the absence of antioxidants or crobiological degradability, which is why they are suitable in the presence of nonferrous metals. With the aim of for use in ecologically sensitive areas. Furthermore, alter- avoiding these problems, the manufacturers of biofuels native fuels can usually be produced locally and thereby and motor vehicles have developed quality standards in reduce dependence on imported raw materials. which testing methods and quality parameters for bio- fuels are defined. Biodiesel and bioethanol production Biodiesel is usually produced from vegetable oils or ani- A substantial number of the test methods that are stipu- mal fats. In an acid-, base-, or enzyme-catalyzed reaction, lated in international standards can be carried out with the triglycerides of the oil or fat are transesterified with Metrohm instruments and Metrohm application methods. methanol to form fatty acid methyl esters (FAME), which are also known generally as biodiesel. By contrast, bioethanol is made from products that con- tain sugar or starch. Microbial fermentation of the sugar within the biomass with the help of yeast cultures is a technology that is well-established and widely used com- mercially. A great hope for the future is cellulosic ethanol made from lignocellulose-containing waste materials, which has so far only been produced in pilot plants. Cel- lulosic ethanol is characterized by an especially favorable carbon footprint.
  • 5. Selected standards from the field of biofuel analysis Minimum requirements and test methods To ensure the quality of (bio)fuels, there are standards in prescribed test methods listed below to check the limits. 05 place that set minimum requirements in the form of lim- If an alternative test method is indicated for monitoring its for impurities and the test methods to be used. the limits, this is shown by the «√» symbol. Metrohm instruments are highly suitable to carry out the Biodiesel Biodiesel is sold as a pure fuel and in blends with fossil minimum requirements for biodiesel used as heating oil. fuels. The minimum requirements are set out in the spe- EN 590 applies to diesel fuels that contain up to 7% bio- cifications EN 14214 (pure fuel and blend stock) and diesel and ASTM D 7467 applies to those that contain ASTM D 6751 (only blend stock). EN 14213 describes the between 6 and 20% biodiesel. Requirements and test methods EN 14214 ASTM D 6751 EN 590 Test method Method EN 14213 ASTM D 7467 Page Acid number Titration EN 14104 ASTM D 664 – 7 Iodine number Titration EN 14111 – – Water content KFTcoulometric EN ISO 12937 √ EN ISO 12937 10 EN 15751 EN 15751 Oxidation stability Oxidation stability EN 15751a 12 (EN 14112) (EN 14112) Free and total glycerol content Ion chromatography √ ASTM D XXXXb – 14 Alkali metal and alkaline earth metal content Ion chromatography √ √ – 15 Antioxidant content Ion chromatography recommended recommended recommended 15 Sulfur content CIC √ √ √ 18 KFT = Karl Fischer Titration, CIC = Combustion ion chromatography a Applies to pure biodiesel and blends that contain at least 2% (v/v) biodiesel b Test method is currently being validated in a round robin test and is only referenced in ASTM D 6751 Bioethanol The minimum requirements for bioethanol as a blend com- and ASTM D 4806. ASTM D 5798 relates to ethanol-gaso- ponent in gasoline are documented in standards EN 15376 line blends E75-E85. Requirements and test methods ASTM D 4806 EN 15376 Test method Method ASTM D 5798 Page pHe value pHe value EN 15490 ASTM D 6423 6 Conductivity Conductivity DIN 51627-4 – Total acid number and acidity Titration EN 15491 ASTM D 1613 Inorganic chloride content Titration EN 15484 ASTM D 512 8 Total inorganic sulfate content Titration – ASTM D 7318 KFTcoulometric EN 15489 ASTM E 1064 Water content 11 KFTvolumetric – ASTM E 203 ASTM D 7319 Inorganic chloride content Ion chromatography EN 15492 16 ASTM D 7328 Total and potential inorganic ASTM D 7319 Ion chromatography EN 15492 16 sulfate content ASTM D 7328 Sulfur content CIC √ √ 18 Copper content Voltammetry √ √ 20 KFT = Karl Fischer Titration, CIC = Combustion ion chromatography
  • 6. pHe value and conductivity measurement 06 Bioethanol pHe value Conductivity A combined pH glass electrode with ground-joint dia- Electrical conductivity is an important analytical sum phragm is recommended for measuring the pH value in parameter for detecting and monitoring corrosive organic solvents. Because pHe determination according ionic constituents in ethanol and ethanol fuel. to ASTM D 6423 and EN 15490 is time-controlled, it is Because of the considerably lower conductivity essential that the sensor has a rapid response time. The in nonaqueous systems, very sensitive meas- EtOH-Trode with a special membrane glass and the very uring systems are required. The stainless- precise fixed ground-joint diaphragm is particularly suit- steel conductivity measuring cell able for measuring the pHe values of biofuels. The double- (6.0916.040) with Pt 1000 temperature junction system allows the free choice of the electrolyte sensor, in conjunction with the flexible (e.g., 3 mol/L KCl in ASTM D 6423 and 1 mol/L LiCl in EN 856 Conductivity Module, is ideally 15490). The pH meter used for the measurement should suited for this application in accor- possess the following GLP functions, among others: dance with DIN 51627-4. • Three-point calibration with automatic buffer recognition • Temperature compensation • Calibration data monitoring • Automatic measured value recording • Result memory with identification The pH meter 827 pH lab for laboratory use and the handy, battery-operated 826 pH mobile offer all these functions with extremely comfortable operation. The electrode for measuring pHe values in ethanol The laboratory pH meter 827 pH lab
  • 7. 07 Titration Biodiesel Acid number Iodine number The acid number is a sum parameter for all acidic com- The iodine number is a measure for the number of double ponents; at the same time it is a measure for the long-term bonds in a sample. It is the amount of iodine (in g/100 g stability and corrosiveness of the biofuel. The smaller the sample) that can be added to the sample under the given value, the higher the quality. Standard EN 14104 stipu- conditions. The determination of the iodine number in lates a nonaqueous potentiometric acid-base titration for fatty acids or biodiesel is covered by European standard determining the acid number. This involves dissolving the EN 14111. sample in a bioethanol-diethyl ether mixture and titrat- ing it with potassium hydroxide dissolved in 2-propanol An aliquot of the fatty acid or biodiesel sample is dis- (0.1 mol/L). solved in a mixture of cyclohexane and glacial acetic acid and treated with Wijs reagent. After a defined time has As organic solvents are used, the manual working steps elapsed, potassium iodide and water are added. The re- should be reduced to a minimum. With its space-saving leased elemental iodine is then titrated with sodium thio- Dosino technology, the Titrando allows fully automatic sulfate solution. EN 14111 allows both optical (with and safe solvent addition. The Solvotrode, an excellently starch solution as the indicator) and potentiometric end- shielded combined pH glass electrode, has been specially point determination. developed for nonaqueous titrations. The separable ground- joint diaphragm guarantees stable potentials and is easy to clean.
  • 8. 08 Bioethanol Chloride content Sulfate content The chloride content in bioethanol fuels is the subject of A proven method for sulfate determination according to ASTM D 512. Quantitation can be carried out by mercu- ASTM D 7318 is potentiometric titration with lead nitrate rimetric or argentometric titration or by direct determina- using a Pb-selective electrode. The pH value of the sample tion with a Cl-selective electrode. Argentometric titration is adjusted to pH 3...5 with perchloric acid and the sul- (with silver nitrate) is the method of choice because of its fate is then precipitated out with lead nitrate solution. environmental advantages and very high precision. A The Pb-selective electrode detects the first excess of lead defined volume of the sample is pipetted into the titra- ions at the equivalence point. tion cell, treated with 5 mL nitric acid (2 mol/L), and then titrated against silver nitrate solution (0.01 mol/L). Accor- dingly, EN 15484 in EN 15376 describes the potentiometric titration of inorganic chlorides with a 0.1 mol/L solution of silver nitrate after dissolving the evaporation residue in deionized water. Acidity and total acid number Standards ASTM D 4806, ASTM D 5798, and EN 15376 set out the maximum permissible acid content in bioeth- anol. The two test methods stipulated therein (ASTM D 1613, EN 15491) specify acid-base titration with visual indicator endpoint detection.
  • 9. The Titrando – the allrounder for potentiometric titration The wide range of potentiometric applications for bio- fuels requires a highly flexible titrator. No other titration • The space-saving Dosino technology with numerous liquid handling functions simplifies sample preparation 09 system offers more flexibility and ease of use than the and allows automatic preparation and emptying of Titrando. burets without operator intervention – it is no longer necessary to handle organic solvents. • With Touch Control or tiamoTM – titration and more • Intelligent dosing units and electrodes eliminate confu- – operation is perfectly easy. sion. Extensive GLP functions guarantee safe and error- free work. • The Titrando is unbelievably flexible – it covers the whole range from a simple stand-alone titrator up to a fully automatic titration system with sample changer, direct balance connection and barcode reader. The Titrando offers maximum flexibility and operating comfort.
  • 10. Water determination according to Karl Fischer 10 The presence of water in biofuels reduces their calorific value and increases the corrosion rate. Coulometer and Titrando The 756 and 831 KF Coulometers as well as the 851 and 852 Titrando from Metrohm easily meet all the specifica- Biodiesel tions stipulated in the standard and are outstandingly Water as a contaminant suitable for this application. In most cases, the sample can Water hydrolyzes the ester bonds of fatty acid methyl be injected directly into the reaction solution. To improve esters, leading to the formation of fatty acids. Consuming the solubility of the samples, xylene (dimethylbenzene) is additional NaOH, these acids form soaps, which make the added to the KF reagent. subsequent removal of glycerol more difficult. Biodiesel with a high water content has a clearly lower oxidation Karl Fischer oven method stability. The lower the latter, the greater the probability Some biodiesel fuels contain additives that could partici- that oxidation products will be formed during a longer pate in side reactions during the direct coulometric Karl storage period. These could damage the engine, in parti- Fischer titration. In such cases, Metrohm recommends cular the fuel injection system, by forming deposits. that the biodiesel sample is not injected directly into the reaction solution. Instead, the water contained in the Maximum permissible water content biodiesel should be driven off in a Karl Fischer oven. The To avoid the drawbacks mentioned above, EN 14214 860 KF Thermoprep is suitable for this. The water is driven limits the water content of biodiesel to 500 mg/kg. Test off at 120 °C and transported to the titration cell of the method EN ISO 12937 «Petroleum products – Determina- KF Coulometer in a stream of carrier gas (dry air or inert tion of water – Coulometric Karl Fischer titration method» gas). This process can be completely automated with the specified in EN 14214 describes the coulometric Karl 874 USB Oven Sample Processor. Fischer titration for determining the water content. 874 USB Oven Sample Processor with 851 Titrando for the 852 Titrando with coulometric and volumetric titration cell for automatic determination of the water content in samples determining trace amounts of water containing oil. Side reactions and contamination of the KF coulometer cell are avoided.
  • 11. 11 Bioethanol Gasoline-alcohol blends Bioethanol is mixed with gasoline in various ratios to reduce both the demand for gasoline and environmental pollution. The gasoline-alcohol blend is known in the USA as gasohol and in Brazil as Gasolina Tipo C. In the USA, the mixtures E10 and E85, which contain 10 and 85% bioethanol respectively, are widespread. In Brazil, the bio- ethanol content of most blends lies between 21 and 23%. Test methods The ASTM E 1064 «Standard Test Method for Water in Organic Liquids by Coulometric Karl Fischer Titration» and EN 15489 standards describe the coulometric Karl Fischer titration for determining the water content. For a water content > 2%, the recommended test method is volumetric titration as per ASTM E 203. The volumetric KF titrators from Metrohm meet all the specifications required by the standards and are therefore extremely suitable for this application. 901 Titrando with 900 Touch Control and 803 Ti Stand
  • 12. Oxidation stability 12 Biodiesel Fatty acid methyl esters are produced from a vegetable Measuring principle To determine the oxidation stability with the Rancimat oil, usually obtained from oil seed, by transesterification method, air is passed through the sample at an elevated with methanol. Both feedstock and biodiesel have a rela- temperature to cause artificial aging. During this process tively short storage life as they are slowly oxidized by long-chain organic molecules are oxidized by oxygen, atmospheric oxygen. The resulting oxidation products can whereby highly volatile organic substances form besides damage vehicle engines. For this reason, the oxidation insoluble polymer compounds. The former are driven out stability is an important quality criterion for biodiesel and by a stream of air, absorbed in water, and detected there vegetable oils and must therefore be checked regularly by measuring the conductivity. The time until these de- during manufacture and storage. composition products form is referred to as the induction time or the Oil Stability Index (OSI) and characterizes the International quality standards resistance of the sample to oxidative aging processes, The oxidation stability of fatty acid methyl esters is that is, the oxidation stability. included as an essential parameter in many standards, as indicated in the table on page 5. They define the mini- 873 Biodiesel Rancimat mum quality requirements of biodiesel that is sold as a The 873 Biodiesel Rancimat is a modern, PC-controlled fuel or heating oil. instrument that allows the simple and reliable determina- tion of oxidation stability in biodiesel and biodiesel blends. Up to eight samples can be measured simultane- ously. The effectiveness of antioxidants can also be deter- mined with the 873 Biodiesel Rancimat. The 873 Biodiesel Rancimat allows oxidation stability to be determined in accordance with numerous international standards.
  • 13. Reaction vessel Disposable reaction vessels reduce the cleaning expenditure for accessories to an absolute minimum. This saves both time and costs. In addition, the accuracy and precision of the measurements is significantly improved. The part pro- jecting from the measuring block acts as a condenser and reduces distillation losses. Cover with built-in conductivity cell The conductivity electrode is built into the measuring cell cover. Fragile glass conductivity electrodes belong to the past. The built-in conductivity cell makes tedious cabling unnecessary. The measuring cell is extremely robust and easy to clean, which simplifies handling even more. Software functions All the functions of the third Rancimat generation are con- trolled by the Rancimat software, which is clearly laid out in only a few windows. Operation is intuitive and therefore extremely user-friendly. With automatic data acquisition and evaluation as well as a measurement database, the Rancimat software permits the straightforward manage- ment of large amounts of data.
  • 14. Ion chromatography 14 State-of-the-art ion chromatography (IC) permits the efficient separation and determination of inorganic and (monoglycerides and diglycerides) as by-products after transesterification of the triglycerides. Incomplete trans- low-molecular weight organic anions and cations. Diffe- esterification and/or separation of glycerol causes glycerol rent separation mechanisms and detection types as well contamination in the biodiesel, which speeds up fuel as the possibility of automation and sample preparation aging and leads to deposits in the engine and blocked render IC a versatile analytical technique for the biofuel filters. To ensure engines operate properly, the American and petrochemical industry. ASTM D 6751 and the European EN 14214 limit the maximum total glycerol content (i.e., free and bound Biodiesel glycerol) to 0.24 and 0.25% (v/v), respectively. Free and Glycerol bound glycerol is determined by ion chromatography The production of biodiesel from vegetable oils and animal and subsequent pulsed amperometric detection in fats leads to the formation of free and bound glycerol accordance with a currently validated ASTM test method. 5 glycerol; 10.0 mg/L 4 Current [µA] 3 2 Glycerol determination using pulsed amperometric detection; 1 column: Metrosep Carb 1 - 150/4.0; eluent: 100 mmol/L NaOH, 1 mL/min; column temperature: 35 °C, sample volume: 20 μL; 0 PAD parameters (gold working electrode): E1/t1 = +50 mV/ 0 1 2 3 4 5 400 ms, E2/t2 = +750 mV/200 ms, E3/t3 = –150 mV/400 ms, Time [min] measuring time: 100 ms, measuring range: 5 μA
  • 15. Alkali metals and alkaline earth metals Whereas sodium and potassium contaminants stem from Antioxidants The oxidation stability of fatty acids and of the fatty acid 15 the hydroxides used in transesterification, calcium and methyl esters synthesized from them can be significantly magnesium impurities result mainly from the use of the improved by adding antioxidants. Biodiesel based on water employed in biodiesel washing to extract water- rapeseed oil already contains a natural protection against soluble foreign substances such as methanol and glycer- oxidation – vitamin E (d-α-tocopherol). In addition, one ol. In higher concentrations, these metals cause operating of the Baynox® products, whose structures were inspired problems in the engine, which is why their concentration by that of vitamin E, is added to the biodiesel as a stabi- in the fuel is regulated by international specifications. lizer. Both antioxidants inhibit both oxidation to corrosive Both EN 14 214 and ASTM D 6751 allow a maximum acids and formation of insoluble polymers and thus pre- total concentration of 5 mg/kg for the two alkali metals vent the injection nozzles from being blocked. Antioxi- and the two alkaline earth metals, respectively. dants are determined in the course of quality control, especially for monitoring and assessing storage stability. The chromophores present in vitamin E and Baynox® allow sensitive spectrophotometric detection without prior post-column derivatization. 581.4 140 581.6 calcium; 4.7 mg/L 120 581.8 Baynox®; 48.7 mg/L Conductivity [µS/cm] 582.0 100 potassium; 1.4 mg/L Intensity [mV] magnesium; 0.7 mg/L 582.2 80 582.4 tocopherol; 4.8 mg/L sodium; 0.2 mg/L 582.6 60 582.8 40 583.0 583.2 20 583.4 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Time [min] Time [min] Alkali and alkaline earth metals in a biodiesel sample. The Biodiesel fuel spiked with 50 mg/L Baynox® and 5 mg/L samples are extracted with dilute nitric acid, dialyzed, and α-tocopherol. To improve solubility, dichloromethane is added to then injected directly into the IC system. The complete sample the eluent and analyte solutions. Column: Prontosil 120-5-C18; preparation procedure and analysis takes place fully automati- eluent: 90% acetonitrile and 10% dichloromethane, 1.0 mL/ cally. Column: Metrosep C 4 - 150/4.0; eluent: 2 mmol/L HNO3 min; column temperature: 35 °C; wavelength: 220 nm; sample with 10% acetone, 0.9 mL/min; column temperature: 30 °C; volume: 10 μL; sample dilution 1:1000 (w/w) sample volume: 10 μL 881 Compact IC pro – Cation for fully automatic cation determination with Metrohm Inline Extraction and Inline Dialysis
  • 16. 16 Bioethanol Chloride and sulfate Bioethanol is either used in pure form as a fuel or blend- In addition, there are also the ion chromatographic ed with fossil fuels. Contaminants in the form of inorga- methods described in ASTM D 7328 and EN 15492: be- nic chloride and sulfate salts are corrosive and lead to fore injection, the denatured ethanol sample is evapo- deposits and blockages in the fuel filter and injection rated to dryness and then diluted for injection with 1% nozzles. The international ethanol specifications EN 15376, solution of hydrogen peroxide (ASTM D 7328) or with ASTM D 4806, and ASTM D 5798 regulate the sulfate deionized water (EN 15492). and chloride content in bioethanol and in bioethanol fuel blends. denaturant: methyl ethyl ketone 10 chloride; 2.5 mg/L 9 According to ASTM D 7319, the total content of inorga- Conductivity [µS/cm] 8 nic chloride and sulfate is determined after direct injec- 7 tion of the ethanol sample and separation on an anion- 6 sulfate; 1.0 mg/L 5 exchange column by conductivity detection. If hydrogen 4 peroxide is previously added, sulfur-containing species 3 such as sulfites, sulfides, or thiosulfates can be oxidized 2 1 to form sulfate and are quantified as potential sulfate 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 content. The analytical system is extremely robust and Time [min] guarantees outstanding reproducibility and repeatability Chromatogram of a denatured ethanol sample spiked with even after 1500 determinations carried out in round 2.5 mg/L chloride and 1 mg/L sulfate; column: Metrosep A Supp robin tests. 5 - 150/4.0; eluent: 3.2 mmol/L Na2CO3, 1 mmol/L NaHCO3, 0.7 mL/min; column temperature: 35 °C; sample volume: 10 μL
  • 17. Cellulosic ethanol Carbohydrates and organic acids 17 Cellulosic ethanol is one of the second-generation biofu- ment before fermentation and then has to be converted els and is produced in pilot plants from lignocellulose- into fermentable sugars using special enzymes. Fre- containing waste materials such as straw, wood, and quently, during pretreatment of the plant material, fer- bagasse. Compared with bioethanol made from starch mentation inhibitors appear in the form of carbohydrates and sugar cane, it has a considerably better carbon foot- and organic acids (e.g., gluconic acid), which kill the print. Furthermore, the cheap raw materials needed to microorganisms used in the subsequent fermentation. produce it are not in competition with food production. Fast and sensitive ion chromatographic determination of The biomass, however, which is made up of complex organic acids and carbohydrates contributes substantially sugars, needs to undergo chemical or thermal pretreat- to the optimization of the fermentation process.
  • 18. 18 Fuel blends Sulfur content The burning of sulfur-containing fuels leads to the emis- the determination of the sulfur and halogen content in sion of air-polluting sulfur oxides into the atmosphere. combustible solid and liquid matrices by combining com- Furthermore, high sulfur concentrations have an adverse bustion digestion (pyrolysis) with subsequent ion chro- effect on the ease of ignition of fuels and their stability matography. It can be fully automated and excels in its during storage. A fast and reliable method for determin- high sample throughput and excellent precision and ing the sulfur content is required. Combustion IC allows accuracy. Sample Combustion Absorbent Analysis sulfur compounds SOX SO2-4 ion chromatography halogen compounds HX, X2 X- liquids or solids oven T > 900°C gas inlet sample introduction combustion absorption analysis by IC In combustion digestion (pyrolysis), sulfur compounds are converted into sulfur dioxide, and halogen compounds are converted into hydrogen halides and elemental halogens. These gaseous combustion products are fed into an oxidizing absorption solution and detected as sulfate and halide by way of the ion chromatography that follows.
  • 19. 19 Determination of the sulfur and chlorine content in a) B100 biodiesel sample and b) B5 biodiesel blend; column: Metrosep A Supp 5 - 150/4.0; eluent: 3.2 mmol/L Na2CO3, 1.0 mmol/L NaHCO3, 0.7 mL/min; column temperature: 30 °C; sample volume: 100 μL, absorption solution: 30 mg/L H2O2, 1 mg/L phosphate as internal standard
  • 20. Voltammetry 20 Voltammetric trace analysis is used for determining elec- trochemically active substances. These can be inorganic Voltammetry is suitable in particular for laboratories in which, with a medium sample throughput, only a few or organic ions or even neutral organic compounds. Vol- parameters need to be controlled. It is often used for tammetry is often used for supplementing and validating specific applications that are either not feasible or too spectroscopic methods and is characterized by low costly using other techniques. equipment costs, comparably low investment and oper- ating costs, short analysis times, and an outstanding 797 VA Computrace accuracy and sensitivity. Unlike spectroscopic methods, The 797 VA Computrace is a modern voltammetric meas- voltammetry can also differentiate between different oxi- uring stand that allows voltammetric and polarographic dation states of metal ions or between free and bound determinations to be carried out. The analyses can also metal ions. This is referred to as speciation analysis. be easily automated by adding Dosinos and a sample changer. Broad application range Voltammetric measurements can be carried out both in aqueous solutions and in organic solvents. Heavy metal determinations are usually carried out in aqueous solu- tions after digestion of the sample.
  • 21. 21 Bioethanol Copper Ethanol is used increasingly in gasoline as a blending component. Contaminants can cause problems in the engine. For example, traces of copper catalyze the oxida- tion of hydrocarbons. As a consequence, polymer com- pounds can form that can lead to deposits and block- ages in the fuel system. Specifications EN 15376 and ASTM D 4806 describe the minimum requirements for ethanol that is blended with gasoline and allow a copper content of 100 μg/kg. By contrast, standard ASTM D 5798 sets the copper content in ethanol-gasoline blends E75-E85 at 70 μg/L. Using voltammetry, copper can be measured without any sample preparation in pure ethanol or ethanol-gasoline blends (E85, 85% ethanol and 15% gasoline) in the range between 2 and 500 μg/kg. Voltammetric determination of copper
  • 22. Potentiostats and galvanostats 22 Corrosion resistance in biofuels and biofuel blends The corrosion resistance of storage tanks, process pipe- Biodiesel shows a high corrosion potential Biodiesel has a higher electrical conductivity and is more work, and pipelines is an important material requirement hygroscopic than conventional diesel fuel. This means for the storage and transportation of fuels. The materials that, when stored for a long time, it absorbs more water, along which fuels are conveyed, especially, can suffer which in turn leads to hydrolysis of the ester bonds and considerable damage due to stress corrosion cracking thus to the formation of free fatty acids. The pH value (SCC) and microbially-induced corrosion (MIC). Whereas falls and the microbiological activity responsible for deg- the corrosion behavior occurring in relation to fossil fuels radation increases. With the biotic degradation reactions, has been adequately studied and documented – like, for the properties of the biodiesel also change; in particular, example, in ASTM D 7548 – systematic studies of biofuel the corrosion potential at the material-fuel interface in- corrosion are still lacking to a large extent. What is clear, creases. is that, owing to the various chemical and physical prop- erties, fossil fuels and biofuels differently influence the corrosion behavior at the interface between the material and fuel. Corrosion behavior is generally expressed in terms of the corrosion potential as a characteristic elec- trochemical value.
  • 23. 23 The material-fuel interface Electrochemical methods provide the possibility for de- that incorporates a large number of preprogrammed termining the corrosion resistance of various materials in methods. For example, the corrosion processes taking fuels easily and conveniently. The Autolab PGSTAT100N place on the conducting material-fuel interface can be potentiostat/galvanostat combined with the FRA2 Impe- determined effectively by linear polarization or electro- dance Analyzer Module is a powerful analytical system chemical impedance spectroscopy (EIS). The Autolab PGSTAT100N – a potentiostat/galvanostat for electrochemical determinations (maximum 100 V compliance voltage) in media with low conductivity www.metrohm-autolab.com
  • 24. Process analysis 24 Customized process control In the biofuel industry, continuous control of the produc- Network integration The online analyzers from Metrohm Applikon are all tion process as well as the monitoring of the product equipped with possibilities for digital as well as analog quality and the composition of any waste streams is outputs. Results, for example, can be transferred via crucial. With the process analyzers of Metrohm Applikon, 4…20 mA outputs, whereas alarms can be transmitted this is possible 24 hours a day, 7 days a week. The analyz- via digital outputs. Digital inputs, in turn, can be used for ers are used directly on-site, as close as possible to the remote start-stop purposes. process, and run completely stand-alone without opera- tor intervention. Moreover, it does not make a difference Robust design whether a single parameter is to be determined in a sin- In many cases, the IP66-NEMA4 housing of the analyzers gle sample stream or several different parameters are to will be sufficient. In some cases in the biofuel industry, be determined in complex, multiple sample streams – the however, explosion-proof systems are required. For those Metrohm Applikon engineers provide you with the ap- circumstances, the ADI 2045Ti is available in a stainless- propriate online or atline analyzer. steel explosion-proof version for Zone I or Zone II accord- ing to the explosive atmosphere directives (ATEX). Proven wet-chemistry methods The Applikon analyzers are based on wet-chemical analysis techniques such as titration, colorimetry, or ion-selective electrode measurements. In online analysis, sampling and sample preconditioning are at least as important as the analyzer itself. Metrohm Applikon has a lot of expertise in this area and is capable of offering customized sampling systems, for example, for pressure reduction, filtering, and degassing. www.metrohm-applikon.com
  • 25. Many of the analysis methods that are used in the labo- ratory can be transferred to an online analyzer. Typical 23 applications are: Water content Presence of too much water in the fuel reduces the calo- rific value, promotes corrosion, encourages bacterial growth, and increases the likelihood that oxidation prod- ucts will form. As in the laboratory, Karl Fischer titration, particularly coulometry, is the method of choice for the online determination of the water content in any biofu- Cuvette for colorimetric determinations els. Analyzers from Metrohm Applikon allow determina- tion in either one or more than one sample streams. by the penetration of water. FFA determination is also used in initial checking of the vegetable oils used in trans- esterification. Determination is carried out in the ADI 2045Ti analyzer using colorimetric titration or, if there is severe turbidity, potentiometric titration. Total phosphate content Phosphate contamination in biodiesel results from the phospholipids that occur ubiquitously in vegetable oils and from the phosphoric acid added during the produc- tion process. After UV digestion in the presence of sulfu- ric acid, the resulting orthophosphate is determined col- orimetrically. The combination of digestion and colori- metric determination is only possible in the ADI 2045Ti analyzer. ADI 2045Ti Analyzer for coulometric determination of water content according to Karl Fischer Potassium Potassium residues in biodiesel result from the catalyst and lead to deposits in the fuel injection system. They are determined with ion-selective electrodes. Depending on the required limit of detection, the determination can be carried out either with an ALERT analyzer or with the ADI 2018 analyzer, which is equipped with high-precision piston burets and is therefore more precise. Free fatty acids (FFA) An excessively high proportion of free fatty acids pro- motes corrosion and, together with the catalyst, leads to soap formation. In addition, a rising concentration of free fatty acids in the biodiesel is usually a sign of the hydrolysis of the fatty acid methyl esters that is initiated ADI 2045Ti analyzer for determining the total phosphate content
  • 26. 26 Service you can rely on – Metrohm Quality Service Reliable results for the lifetime of your analytical Metrohm Compliance Service instruments Benefit from the Metrohm Compliance Service when it Chemical analysis accompanies the biofuel industry from comes to the professional Initial Qualification of your the choice of raw materials, through specification-com- analytical instruments. Initial Qualification/Operational Qua- pliant production, and on to end product quality control. lification carried out by our experts saves you time and Whoever is responsible in the laboratory for the accuracy money, as your analytical system is configured according of the results must not make compromises. The golden to your needs and put into operation fast and reliably. rule here is that professionally installed and commissio- ned systems that are serviced regularly guarantee the Initial instructions and user trainings ensure error-free greatest possible reliability. operation of your new instruments by your staff. The Metrohm Compliance Service includes comprehensive Relying on the Metrohm Quality Service gives you peace documentation and guarantees compliance with the of mind from the very start. From the professional instal- standards of quality management systems such as GLP/ lation of your instruments to regular maintenance care, GMP and ISO. we do everything to make sure that you can rely 100 percent on results produced during the entire lifetime of your Metrohm instruments.
  • 27. Metrohm Quality Service Metrohm Quality Service is available worldwide. Preven- tract that suits you best. With a full service contract, for 27 tive maintenance carried out on a regular basis extends example, you can rely on the optimum performance of your instrument’s lifetime while providing for trouble- your Metrohm instruments, incur no additional costs and free operation. All maintenance work done under the benefit from complete and compliant verification docu- label Metrohm Quality Service is carried out by our own ments. certified service experts. You can choose the service con- An overview of Metrohm Quality Service Our Services Benefit for the Customer Application support by means of our vast selection of Application Bulletins, Applications Notes, monographs, Quick and professional solution to all arising application validation brochures, technical posters, and articles questions and complex analytical challenges Personal consultation by our specialists per telephone or e-mail Competent users contribute substantially to reliable Training courses results Accurate measurements Certified calibrations, for example, of dosing and Verification documentation for compliance with exchange units regulations and for efficient audits Remote maintenance Fast resolution of software questions Back-up support High data security Short response times and thus rapid problem resolution Emergency service, for example, express on-site repairs Minimization of downtimes Original spare parts, made in Switzerland and available world wide Lasting, successful repair; short delivery times Guaranteed spare parts available for at least 10 years Minimization of downtimes beyond instrument discontinuation date Decentralized repair workshops located around the Quality repairs done quickly, so your instruments are world and a central workshop in Switzerland ready for use again Thanks to Metrohm Quality Service, you can rely on your results for the lifetime of your analytical instrument.
  • 28. Ordering information 28 pHe and conductivity measurement pHe measurement in bioethanol 2.827.0X1X 827 pH lab with Pimatrode or Unitrode 2.826.0010 826 pH mobile 6.0269.100 EtOH-Trode 6.2104.020 Electrode cable Conductivity measurement in bioethanol 2.856.0110 856 Conductivity Module with 900 Touch Control 6.0916.040 Conductivity measuring cell (stainless steel) c = 0.1 cm–1 with Pt 1000 6.1418.250 Titration cell with thermostat jacket 6.1414.010 Titration cell lid with 5 openings Titration Acid number in biodiesel 2.905.0010 905 Titrando 2.900.0010 900 Touch Control 2.801.0040 801 Magnetic Stirrer 2.800.0010 800 Dosino (2 × for addition of titrant and solvent) 6.3032.220 Dosing Unit 20 mL (titrant) 6.3032.250 Dosing Unit 50 mL (solvent) 6.0229.010 Solvotrode easyClean, fixed cable, plug F 6.2320.000 Electrolyte TEABr = 0.4 mol/L in ethylene glycol Iodine number in biodiesel 2.905.0010 905 Titrando 2.900.0010 900 Touch Control 2.801.0040 801 Magnetic Stirrer 2.800.0010 800 Dosino 6.3032.220 Dosing Unit 20 mL (titrant) 6.0471.300 iPt-Titrode Chloride in bioethanol 2.905.0010 905 Titrando 2.900.0010 900 Touch Control 2.801.0040 801 Magnetic Stirrer 2.800.0010 800 Dosino (2 × for addition of titrant and nitric acid) 6.3032.220 Dosing Unit 20 mL (titrant) 6.3032.210 Dosing Unit 10 mL (nitric acid) 6.0470.300 iAg-Titrode Sulfate in bioethanol 2.905.0010 905 Titrando 2.900.0010 900 Touch Control 2.801.0040 801 Magnetic Stirrer 2.800.0010 Dosino (2 × for addition of titrant and perchloric acid) 6.3032.220 Dosing Unit 20 mL (titrant) 6.3032.210 Dosing Unit 10 mL (perchloric acid)
  • 29. 6.0502.170 Pb-selective electrode 6.0750.100 LL ISE Reference 6.2104.020 Electrode cable, 1 m, F 6.2106.020 Cable strand, 1 m, 2 × B Water determination according to Karl Fischer 29 Coulometric KF Titration 2.831.0010 831 KF Coulometer including generator electrode with diaphragm and 728 Magnet Swing-out Stirrer 2.756.0010 756 KF Coulometer including generator electrode with diaphragm, 728 Magnetic Swing-out Stirrer, and integrated printer 2.851.0010 851 Titrando including generator electrode with diaphragm and 801 Magnetic Stirrer Volumetric KF Titration 2.870.1010 870 KF Titrino plus komplett 2.890.0110 890 Titrando including 803 Ti-Stand and Touch Control 2.901.0010 901 Titrando 2.803.0010 803 Ti Stand 2.800.0010 800 Dosino 6.3032.210 Dosing Unit 10 mL (titrant) Coulometric and volumetric KF titration 2.852.0050 852 Titrando including generator electrode with diaphragm and 801 Magnetic Stirrer KF Oven 2.874.0010 874 USB Oven Sample Processor 2.860.0010 860 KF Thermoprep 2.885.0010 885 Compact Oven Sample Changer Oxidation stability 2.873.0014 873 Biodiesel Rancimat (230 V) including software and accessories 2.873.0015 873 Biodiesel Rancimat (115 V) including software and accessories Ion Chromatography Glycerol in biodiesel 2.871.0010 871 Advanced Bioscan for pulsed amperometric detection 2.838.0010 838 Advanced IC Sample Processor 2.818.0110 818 Advanced IC Pump 6.1013.010 Metrosep Carb 1 - 150/4.0 6.1011.030 Metrosep RP2 Guard/3.5 Alkali metals and alkaline earth metals in biodiesel 2.881.0010 881 Compact IC pro – Cation 2.858.0030 858 Professional Sample Processor – Pump – Injector 2.850.9010 850 Professional IC Detector – iDetector 2.800.0010 800 Dosino (3 x) 2.801.0010 801 Magnetic Stirrer 2.772.0110 772 Pump Unit 6.3032.210 Dosing Unit 10 mL (2 x) 6.3032.120 Dosing Unit 2 mL (1 x) 6.5330.020 IC equipment for dilution 6.5330.000 IC equipment for dialysis 6.2057.130 Dialysis cell holder 6.2744.080 M6 thread/UNF 10/32 coupling
  • 30. 6.2744.060 Threaded stopper for UNF 10/32 6.2041.440 Sample rack 148 × 11 mL 6.1050.420 Metrosep C 4 - 150 /4.0 6.1050.500 Metrosep C 4 Guard/4.0 6.6059.221 MagIC NetTM 2.2 Compact CD: 1 License 30 Antioxidants in biodiesel 2.881.0010 881 Compact IC pro – Cation 2.887.0010 887 Professional UV/VIS Detector 2.858.0020 858 Professional Sample Processor – Pump 6.2041.440 Sample rack 148 × 11 mL 6.2061.120 System Connector 6.2061.110 Tray with sensor for Professional IC Instruments 6.6059.222 MagIC NetTM 2.2 Professional CD: 1 License Chloride and sulfate in ethanol 2.881.0030 881 Compact IC pro – Anion – MCS 2.850.9010 850 Professional IC Detector – iDetector 2.858.0020 858 Professional Sample Processor – Pump 6.2041.440 Sample rack 148 × 11 mL 6.5330.010 IC equipment for ultrafiltration 6.1006.530 Metrosep A Supp 5 - 250/4.0 6.1006.500 Metrosep A Supp 4/5 Guard/4.0 6.6059.221 MagIC NetTM 2.2 Compact CD: 1 License Sulfur content in fuel blends – Combustion IC 2.881.0030 881 Compact IC pro Anion – MCS 2.850.9010 850 Professional IC Detector – iDetector 6.6059.221 MagIC NetTM 2.2 Compact CD: 1 License 6.2148.010 Remote Box MSB 6.2141.370 Cable for connecting Metrohm IC – PAC Combustion System 6.2141.140 Cable for connecting Metrohm IC – Mitsubishi Combustion System 6.1006.520 Metrosep A Supp 5 - 150/4.0 6.1006.500 Metrosep A Supp 4/5 Guard/4.0 Equipment for combustion can be purchased from PAC, L.P., and Mitsubishi Chemical Corporation. Voltammetry 2.797.0010 797 VA Computrace for manual operation MVA-2 VA Computrace system with automatic standard addition consisting of 797 VA Computrace and two 800 Dosinos MVA-3 Fully automated VA Computrace system consisting of 797 VA Computrace with 863 Compact VA Autosampler and two 800 Dosinos for automatic addition of auxiliary solutions. Allows the automatic processing of up to 18 samples. This system is the optimum solution for automatic analysis of small sample series. Further test methods for the fuel sector that comply with the standards can be found in the brochure «Petrochemical analysis» (8.000.5041EN).
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  • 32. Subject to change Layout by Ecknauer+Schoch ASW, printed by Metrohm AG, CH-9101 Herisau 8.000.5013EN – 2011-05 biofuels.metrohm.com