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[object Object],[object Object],[object Object],OBJECTIVES: After studying Chapter 46, the reader should be able to:
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],KEY TERMS: Continued
[object Object],[object Object],[object Object],KEY TERMS:
SAFETY BELTS AND RETRACTORS ,[object Object],Continued Collision 1 —The vehicle strikes another vehicle or object. Collision 2 —The driver and/or passengers hit objects inside the vehicle if unbelted. Collision 3 —The internal organs of the body hit other organs or bones, which causes internal injuries. The support points include two points on either side of the seat for the belt over the lap and one crossing over the upper torso, which is attached to the “B” pillar or seat back.  Every crash has three types of collisions:
Figure 46–1  (a) Safety belts are the primary restraint system.  (b) During a collision the stretching of the safety belt slows down the impact to help reduce bodily injury. ,[object Object],Continued
[object Object],Continued ,[object Object],[object Object],[object Object]
Continued See Figure 46–2 for an example of an inertia-type seat belt locking mechanism. Safety Belt Lights and Chimes  All late-model vehicles are equipped with a safety belt warning light on the dash and a chime that sounds if the belt is not fastened. See Figure 46–3. Some vehicles will intermittently flash the reminder light and sound a chime until the driver and sometimes the front passenger fasten their safety belts.
Figure 46–2  Most safety belts have an inertia-type mechanism that locks the belt in the event of rapid movement. Figure 46–3  A typical safety belt warning light.
PRETENSIONERS ,[object Object],Continued
Figure 46–4  A small explosive charge forces the end of the seat belt down the tube, which removes any slack in the seat belt. CAUTION:   The seat belt pretensioner assemblies must be replaced in the event of an airbag deployment. Always follow the vehicle manufacturer’s recommended service procedure. Pretensioners are explosive devices that could be ignited if voltage is applied to the terminals. Do not use a jumper wire or powered test light around the wiring near the seat belt latch wiring. Always follow the vehicle manufacturer’s recommended test procedures.
AIRBAGS ,[object Object],Continued ,[object Object],[object Object],[object Object],Most airbags are designed to supplement the safety belts in the event of a collision, and front airbags are meant to be deployed only in the event of a frontal impact within 30 degrees of center.
Figure 46–5  A typical airbag system showing many of the components. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Force required to deploy a typical airbag is equal to the force of a vehicle hitting a wall at over 10 miles per hour (16 km/hr). Continued
Figure 46–6 A simplified airbag deployment circuit. Note that both the arming sensor and at least one of the discriminating sensors must be activated at the same time. The arming sensor provides the power and either one of the discriminating sensors can provide the ground for the circuit. ,[object Object],Continued Before the airbag can inflate, the squib circuit also must have a ground.  The ground is provided through the actuation of either the  forward  or the  passenger discriminating sensor .  Two sensors  must  be triggered  at the same time  before deployment.
[object Object],Continued ,[object Object],[object Object]
Figure 46–7  Lifting the squib from the airbag housing. The squib is the heating element that ignites the pyrotechnic gas generator that rapidly produces nitrogen gas to fill the airbag. Figure 46–8  This shows a deployed side-curtain airbag on a training vehicle. Continued
[object Object],Continued Sensors   All three sensors are switches that complete an electrical circuit when activated. The sensors are similar in construction and operation, and the  location  of the sensor determines its name. All airbag sensors are rigidly mounted to the vehicle and  must  be mounted with the arrow pointing toward the front of the vehicle to ensure that the sensor can detect rapid forward deceleration.
[object Object],Continued ,[object Object],[object Object]
Figure 46–9  An airbag magnetic sensor. Continued Figure 46–10  Some vehicles use a ribbon-type crash sensor.
[object Object],Continued CAUTION:   In the event of a collision that causes the airbag to deploy, some vehicle manufacturers require that all sensors be replaced along with the airbag assembly. The force of impact can cause unseen damage inside the sensor; the sensor may not work correctly if used again.
Figure 46–11  Notice that within 1/4 second of a collision, the sensors have closed, the airbag has deployed, and the airbag has deflated. Continued
[object Object],Continued
Figure 46–12 The airbag control module is linked to the power train control module (PCM) and the body control module (BCM) on this DaimlerChrysler system. Notice the airbag wire connecting the module to the airbag through the clockspring. Continued
[object Object],Continued Troubleshooting   The electrical portion of most airbag systems is constantly checked by the circuits within the airbag-energizing power unit or through the vehicle’s computer system. If continuity exists, a small voltage drop will be measured by the testing circuits. If an open or short circuit occurs, a dash warning light is lighted and a possible diagnostic trouble code (DTC) is stored.
Figure 46–14  An airbag diagnostic tester. Included in the plastic box are electrical connectors and a load tool that substitutes for the inflator module during troubleshooting. Figure 46–13  An airbag being deployed as part of a demonstration in an automotive laboratory. Continued
AIRBAG DIAGNOSIS TOOLS AND EQUIPMENT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],CAUTION:   Most vehicle manufacturers specify that the negative battery terminal be removed when testing or working around airbags. Be aware that a memory saver device used to keep the computer and radio memory alive can supply enough electrical power to deploy an airbag.
When replacing any steering gear such as a rack-and-pinion steering unit, be sure that no one accidentally turns the steering wheel. If the steering wheel is turned without being connected to the steering gear, the airbag wire coil (clock-spring) can become off center. This can cause the wiring to break when the steering wheel is rotated after the steering gear has been replaced. To help prevent this from occurring, simply remove the ignition key from the ignition and keep it in your pocket while servicing the steering gear. Pocket the Ignition Key to be Safe
[object Object],Continued ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],Continued
[object Object],Many vehicles are equipped with  dual-stage airbags  (two-stage airbags) that actually contain two separate inflators; one for less severe crashes and one for higher-speed collisions. During some airbag deployment, both stages are deployed. If one stage is deployed, the other stage is still active and could be accidentally deployed.  A service technician cannot tell by looking at the airbag whether both stages have deployed. Always handle a deployed airbag as if it has not been deployed and take all precautions necessary to keep any voltage source from getting close to the inflator module terminals. Dual-Stage Airbags
AIRBAG TESTING AND SERVICE ,[object Object],Continued
[object Object]
DRIVER-SIDE AIRBAG MODULE REPLACEMENT ,[object Object],Continued
[object Object],[object Object],[object Object],[object Object],Continued
[object Object],[object Object],Continued
Figure 46–15 This figure shows the process of removing the airbag inflator module from the steering wheel and disconnecting the yellow airbag electrical connector. Figure 46–16  Shorting bars are used in most airbag connectors. These spring-loaded clips short across both terminals of an airbag connector to help prevent accidental deployment of the airbag. If electrical power was applied to the terminals, the shorting bars would simply provide a low-resistance path to the other terminal and not allow current to flow past the connector. The mating part of the connector has a tapered piece that spreads apart the shorting bars. Continued
[object Object],Figure 46–17 A typical coil assembly (often called a clockspring) is used to electrically connect the inflation module with the airbag module that actually supplies the voltage at the time of a collision to deploy the airbag. It is critical that the column-mounted coil assembly be installed correctly. Continued
[object Object],SAFETY WHEN MANUALLY DEPLOYING AIRBAGS Continued ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
OCCUPANT DETECTION SYSTEMS ,[object Object],Continued ,[object Object],[object Object]
[object Object],[object Object],Continued
[object Object],Figure 46–18  A bladder-type occupant detection sensor showing the pressure sensor and wiring. Continued ,[object Object],The module uses information from both the bladder and the seat belt sensor to determine if a tightened belt may be used to restrain a child seat.
[object Object],[object Object],Continued
Figure 46–19  A resistor-type occupant detection sensor. The weight of the passenger strains these resistors, which are attached to the seat, thereby signaling to the module the weight of the occupant. CAUTION:   Because resistors are part of the seat structure, it is very important that all seat fasteners be torqued to factory specs to ensure proper operation of the occupant detection system. A  seat track position sensor  is used by the airbag controller to determine the seat position. If the seat is too close to the airbag, the controller may disable the airbag. Continued
[object Object],Figure 46–20  A test weight is used to calibrate the occupant detection system on a Chrysler vehicle. A scan tool is often used to check or calibrate the seat, which must be empty, by commanding the module to rezero the seat sensor.  Some systems, such as on DaimlerChrysler vehicles, use a unit that has various weights along with a scan tool to calibrate and diagnose the occupant detection system.
SEAT AND SIDE-CURTAIN AIRBAGS ,[object Object],Continued ,[object Object],[object Object],Figure 46–21 A typical seat (side) airbag that deploys from the side of the seat.
[object Object],CAUTION:   Avoid using a lockout tool (for example, a “slim jim”) in vehicles equipped with side airbags to help prevent damage to the components and wiring in the system.
EVENT DATA RECORDERS ,[object Object],Continued ,[object Object],[object Object],[object Object],[object Object],Unlike an airplane event data recorder, a vehicle unit is not a separate unit and does not record voice conversations or include all crash parameters. Additional crash data, such as skid marks and physical evidence at the crash site will still be needed.
[object Object],Continued ,[object Object],[object Object]
[object Object],Continued ,[object Object],[object Object],[object Object],[object Object],Crash data retrieval must done by a person who has been trained as a crash data retrieval (CDR) technician or analyst, which requires specialized training and the passing of an examination. An analyst must attend additional training beyond that of a technician to achieve CDR analyst certification
If a vehicle equipped with the OnStar  system is being driven aggressively and the electronic stability control system has to intercede to keep the vehicle under control, OnStar  may call the vehicle to see if there has been an accident. The need for a call from OnStar  usually will be determined if the accelerometer registers slightly over one-g of force, which could be achieved while driving on a race track.  Aggressive Driving and OnStar ® ® ® ®
SUMMARY ,[object Object],[object Object],[object Object],Continued
SUMMARY ,[object Object],[object Object],[object Object],( cont. )
end

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Chapter 46

  • 2.
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  • 8. Continued See Figure 46–2 for an example of an inertia-type seat belt locking mechanism. Safety Belt Lights and Chimes All late-model vehicles are equipped with a safety belt warning light on the dash and a chime that sounds if the belt is not fastened. See Figure 46–3. Some vehicles will intermittently flash the reminder light and sound a chime until the driver and sometimes the front passenger fasten their safety belts.
  • 9. Figure 46–2 Most safety belts have an inertia-type mechanism that locks the belt in the event of rapid movement. Figure 46–3 A typical safety belt warning light.
  • 10.
  • 11. Figure 46–4 A small explosive charge forces the end of the seat belt down the tube, which removes any slack in the seat belt. CAUTION: The seat belt pretensioner assemblies must be replaced in the event of an airbag deployment. Always follow the vehicle manufacturer’s recommended service procedure. Pretensioners are explosive devices that could be ignited if voltage is applied to the terminals. Do not use a jumper wire or powered test light around the wiring near the seat belt latch wiring. Always follow the vehicle manufacturer’s recommended test procedures.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16. Figure 46–7 Lifting the squib from the airbag housing. The squib is the heating element that ignites the pyrotechnic gas generator that rapidly produces nitrogen gas to fill the airbag. Figure 46–8 This shows a deployed side-curtain airbag on a training vehicle. Continued
  • 17.
  • 18.
  • 19. Figure 46–9 An airbag magnetic sensor. Continued Figure 46–10 Some vehicles use a ribbon-type crash sensor.
  • 20.
  • 21. Figure 46–11 Notice that within 1/4 second of a collision, the sensors have closed, the airbag has deployed, and the airbag has deflated. Continued
  • 22.
  • 23. Figure 46–12 The airbag control module is linked to the power train control module (PCM) and the body control module (BCM) on this DaimlerChrysler system. Notice the airbag wire connecting the module to the airbag through the clockspring. Continued
  • 24.
  • 25. Figure 46–14 An airbag diagnostic tester. Included in the plastic box are electrical connectors and a load tool that substitutes for the inflator module during troubleshooting. Figure 46–13 An airbag being deployed as part of a demonstration in an automotive laboratory. Continued
  • 26.
  • 27. When replacing any steering gear such as a rack-and-pinion steering unit, be sure that no one accidentally turns the steering wheel. If the steering wheel is turned without being connected to the steering gear, the airbag wire coil (clock-spring) can become off center. This can cause the wiring to break when the steering wheel is rotated after the steering gear has been replaced. To help prevent this from occurring, simply remove the ignition key from the ignition and keep it in your pocket while servicing the steering gear. Pocket the Ignition Key to be Safe
  • 28.
  • 29.
  • 30.
  • 31.
  • 32.
  • 33.
  • 34.
  • 35.
  • 36. Figure 46–15 This figure shows the process of removing the airbag inflator module from the steering wheel and disconnecting the yellow airbag electrical connector. Figure 46–16 Shorting bars are used in most airbag connectors. These spring-loaded clips short across both terminals of an airbag connector to help prevent accidental deployment of the airbag. If electrical power was applied to the terminals, the shorting bars would simply provide a low-resistance path to the other terminal and not allow current to flow past the connector. The mating part of the connector has a tapered piece that spreads apart the shorting bars. Continued
  • 37.
  • 38.
  • 39.
  • 40.
  • 41.
  • 42.
  • 43. Figure 46–19 A resistor-type occupant detection sensor. The weight of the passenger strains these resistors, which are attached to the seat, thereby signaling to the module the weight of the occupant. CAUTION: Because resistors are part of the seat structure, it is very important that all seat fasteners be torqued to factory specs to ensure proper operation of the occupant detection system. A seat track position sensor is used by the airbag controller to determine the seat position. If the seat is too close to the airbag, the controller may disable the airbag. Continued
  • 44.
  • 45.
  • 46.
  • 47.
  • 48.
  • 49.
  • 50. If a vehicle equipped with the OnStar system is being driven aggressively and the electronic stability control system has to intercede to keep the vehicle under control, OnStar may call the vehicle to see if there has been an accident. The need for a call from OnStar usually will be determined if the accelerometer registers slightly over one-g of force, which could be achieved while driving on a race track. Aggressive Driving and OnStar ® ® ® ®
  • 51.
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  • 53. end