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              c o r p o r a t e   f i n a n c e   p r a c t i c e



              Five ways CFOs can make cost
              cuts stick


                            Successes in cost cutting erode with time. Here’s how
                            to make them last.

                            Ankur Agrawal, Olivia Nottebohm, and Andy West




                                                                    str ategy
2




    Optimism is on the rise that a solid economic recovery is taking hold around the world,
    but the cost cutting so prevalent during the recent recession looks to remain a strategic
    priority for some time. Indeed, the number of executives reporting steps to reduce
    operating costs in the next 12 months increased significantly between February and April,
    even as confidence in the economy grew.1 Yet any successes companies have at cutting
    costs during the downturn will erode with time. Many executives expect some proportion
    of the costs cut during the recent recession to return within 12 to 18 months2—and prior
    research found that only 10 percent of cost reduction programs show sustained results
    three years later.3

    On either schedule, any programs initiated in the early months of the downturn are
    already beginning to fail—just as savings would be most useful to finance growth. Sales,
    general, and administrative (SG&A) costs prove to be particularly intransigent. While
    manufacturing efficiencies have enabled an average S&P 500 company to reduce the cost
    of goods sold (COGS) by about 250 basis points over the past decade, SG&A costs have
    remained at about the same level (Exhibit 1).

    Why is it so difficult to make cost cuts stick? In most cases, it’s because reduction
    programs don’t address the true drivers of costs or are simply too difficult to maintain
    over time. Sometimes, managers lack deep enough insight into their own operations to
    set useful cost reduction targets. In the midst of a crisis, they look for easily available
    benchmarks, such as what similar companies have accomplished, rather than taking the
    time to conduct a bottom-up examination of which costs can—and should—be cut. In other
    cases, individual business unit heads try to meet targets with draconian measures that
    are unrealistic over the long term, such as across-the-board cuts that don’t differentiate
    between those that add value or destroy it. In still others, managers use inaccurate or
    incomplete data to track costs, thus missing important opportunities and confounding
    efforts to ensure accountability.

    While there’s no single silver bullet to ensure that cost-management programs will
    stick, large, multibusiness unit organizations can better their chances by improving
    accountability, focusing on how they cut costs, drawing an explicit connection to strategy,
    and treating cost reductions as an ongoing exercise.


1
    Fifty-four percent of the executives surveyed in April indicated that they would take steps to reduce operating costs in the
    next 12 months, compared with 47 percent in February. In April, two-thirds of the respondents rated economic conditions in
    their countries as better than they had been six months previously, and another two-thirds expected further improvement
    by the end of the first half of 2010. See “Economic Conditions Snapshot, April 2010: McKinsey Global Survey results,”
    mckinseyquarterly.com, April 2010. The online survey (in the field from April 5, 2010, to April 9, 2010) received responses
    from 2,059 executives representing the full range of industries, regions, functional specialties, and tenures.
2
    See “What worked in cost cutting—and what’s next: McKinsey Global Survey results,” mckinseyquarterly.com, January 2010.
3
    Suzanne P. Nimocks, Robert L. Rosiello, and Oliver Wright, “Managing overhead costs,” mckinseyquarterly.com, May 2005.
3




                     MoF 2010
                     Granularity of cost
                     Exhibit 1 of 2
                     Glance: While total costs of goods sold have declined over time, sales, general, and
                     administrative costs have not.
                     Exhibit title: Intransigent costs
Exhibit 1
Intransigent costs   Median cost of goods sold (COGS) and sales, general, and administrative (SG&A) costs
                     for S&P 500 companies,1 % of revenue

                               64.5
                               64.0
                               63.5
                               63.0
                               62.5
                               62.0
                                                                                                                           –2.7%
                               61.5
                               61.0                                                                                                             COGS


                               22.5
                               22.0                                                                                                             SG&A
                                                                                                            –0.1%
                               21.5
                                  0
                                  1998      1999       2000        2001       2002        2003        2004          2005       2006   2007   2008

                     1 S&P   500 index as of 2008; SG&A includes R&D expenses.




                     Assign accountability at the right level
                     Few would dispute that the support of top executives is necessary for cost-management
                     efforts to succeed. Involved CEOs and CFOs, in particular, can help mediate the inherently
                     political nature of such exercises and provide critical energy and motivation. Yet in our
                     experience, the involvement of top managers is not by itself sufficient—especially in a
                     period of growth, when they naturally turn their attention to other initiatives.

                     Instead, most cost innovation happens at a very small and practical level. Breaking costs
                     out in this way helps managers to find the specific groups or individuals responsible for
                     them and to identify and swiftly deal with pockets of expense mismanagement. Take, for
                     example, the cost-cutting program at one multinational high-tech company. Initially, the
                     CFO had little actionable information on who was responsible for which costs. Profit-and-
                     loss (P&L) statements were reported only for product-based business units, even though
                     geographic sales units had higher costs. This lack of detail made it very difficult to assign
                     responsibility for overall cost reductions. For instance, if freight costs for a business unit
                     increased from year to year, it was difficult to determine whether this happened because
                     of shipping behavior by factories or costs incurred by the sales organization in delivering
                     third-party parts to customers.

                     To resolve these issues, the company redefined the way it collected and reported
                     information, to ensure that costs were broken out for each of 100 organizational units.
                     That helped managers quickly identify two headquarters units and a sales organization
4




that were responsible for large cost increases. Together, the managers came up with a
plan to control future costs. Among other things, the plan assigned cost accountability to
the company’s more than 60 separate organizational units. This approach ensured that
the people managing costs were those closest to the decisions, who could ensure that cost
management was not hurting the business.

Importantly, the process planners who run such programs as Six Sigma improvement
efforts are generally the wrong choice to manage cost-cutting programs. Typically, they
lack both the content expertise and the authority to make difficult trade-offs in areas that
often require more detailed knowledge of where costs occur and the ability to make keen
subjective judgments about which costs to cut. Only someone at the level of, say, a sales
manager has the detailed knowledge and authority to decide whether it’s really necessary
to travel to one client meeting in person, while conducting another by videoconference.
Such informed cuts are more likely to endure because the people responsible for them can
be held accountable through appropriate incentives, such as performance evaluations, that
consider both costs and business performance.

Focus on how to cut, not just how much
Cost reduction programs often lose effectiveness over time because top management
kicks off the effort with broad cost reduction targets (“How much do we want to save?”)
but then leaves decisions on how to meet those targets to individual line managers. The
presumption is that they have a more detailed understanding of their particular area of
the business and will take the right actions to control costs. While this is true in some
instances, we have seen too many cases where managing to a number has resulted in
flawed decisions, such as delaying critical investments, shifting costs from one accounting
category to another, or even cutting costs in a way that directly undermines revenue
generation. Clearly, the benefits of such cost cuts are likely to be illusory, short lived, and at
times damaging to long-term value creation.

A more enduring approach includes changing the way people think about costs by, for
example, setting new policies and procedures and then modeling the desired behavior. If
a company announces, say, a new travel policy, senior managers need to set the tone with
their own actions—for example, by aggressively using videoconferences instead of travel
or eliminating catering for in-person meetings. Even something as simple as no longer
providing sandwiches for lunch meetings can be part of a pattern of behavior that signals
real and enduring change. And since backpedaling on this kind of behavior when the
economy picks up again would send the reverse message, managers should model only cost
cuts they intend to stick with. If they know they’ll eventually restore catering for in-person
meetings, it could well be better not to cut it in the first place.

Benchmarks matter. External ones on some measures may be difficult to get, but where
they are available—for example, on travel expenses—they can enable managers to compare
5




                     performance across different units and identify real differences, as well as trade-offs
                     that may not be in line with the organization’s overall strategy. Internal benchmarks are
                     easier to access and provide great insights, especially because managers are more likely to
                     understand and adjust for differences among their company’s organizational units than
                     among different companies represented by external benchmarks.

                     One multinational capital goods manufacturer combined the two perspectives, analyzing
                     the major categories of expenditure and developing targets based on both internal and
                     external benchmarks. Using external ones for travel spending, managers found that the
                     company’s travel costs were higher than those of any peer—both per employee and as
                     a percentage of revenue (Exhibit 2). They then set an aggressive target to reduce travel
                     expenses—and, to make the effort stick, instituted new travel policies on booking hotels
                     and airfares. By examining internal benchmarks across suborganizations (such as
                     departments, business units, or locations), managers also identified which executives
                     needed to better educate their organizations on travel policy. In addition, they increased
                     Web 2010
                     Granularity of costs tracking each unit’s performance on a monthly basis to measure
                     accountability by
                     Exhibit 2 of 2 and encouraged underperforming divisions to manage their travel costs more
                     compliance
                     Glance: Using external benchmarking, one multinational capital goods company found that its
                     travel costs were higher than those of any peer company.
                     Exhibit title: Benchmarking costs
Exhibit 2
Benchmarking costs   For a multinational capital goods manufacturer
                     Part I: Travel expenditures benchmarked against peers of a
                     multinational capital goods manufacturer
                                                                   Average = 1.2
                                                 8,000                                                                              Company’s peers
                                                                                                                                    Company
                                                  6,000

                     Travel expenditures                                                                                          Average = 4,650
                                                  4,000
                     per employee, €

                                                  2,000

                                                      0
                                                          0       0.5       1.0         1.5       2.0       2.5       3.0   3.5
                                                                  Travel expenditures as % of company revenues



                     Part II: Internal benchmarking of travel expenditures to find
                     areas of opportunity within the organization

                                                20,000                                                                              Business units

                                                15,000
                     Travel expenditures
                     per employee, €            10,000

                                                  5,000

                                                      0
                                                          0      1      2           3         4         5         6     7   8
                                                                                  Employees, thousands
6




    aggressively. The effort changed travel behavior across the entire organization as subunits
    shared best practices.

    Don’t let P&L accounting data get in the way of cost reduction
    CFOs often manage cost reduction efforts by tracking accounting data in their companies’
    P&L statements. These can be a useful starting point in a crisis, if other data are
    unavailable. But over the long term, P&L categories, such as overall SG&A costs, don’t give
    the kind of per-unit insights that help focus cuts in, say, travel expenses on the units that
    can best afford to cut them.

    Unfortunately, few companies have the kinds of systems they need to track costs at a fine-
    grained level—and they face a number of challenges in establishing them. Multiple data
    systems may make it difficult to aggregate and compare data from different geographies.
    Inconsistent accounting practices between businesses or time periods may lead to
    significant distortions. Changes in organizational structure (as a result of acquisitions,
    divestitures, or even changes in the allocation of overhead costs) may similarly distort
    tracking. Finally, one-time expenses in either the baseline or the tracking period may
    become excuses for deviations from the plan. As a result, business or functional managers
    often use data issues to divert attention from their lack of progress.

    Indeed, one medical-product company experienced all these issues simultaneously in
    the initial stages of its cost transformation program. Business unit heads objected that
    tracking numbers from the central financial database were flawed because of a range of
    factors. 4 As a result, the company couldn’t reduce costs during the first several months
    of its program, and discussions focused on the integrity of the data rather than potential
    initiatives.

    To resolve the problem, companies must continuously track, in some detail, the expenses
    behind the P&L to identify areas of underperformance, without worrying about the formal
    accounting of the costs. Identifying, measuring, and controlling their most important
    drivers is more important than how the savings are booked and reported. To manage costs
    at the necessary level of detail, the CFO of the company above gave each business unit
    head and controller full access to a centralized cost database linked to the official P&L.
    Each controller received a standardized template to record any adjustments affecting the
    baseline, along with exact amounts, periods, and offsetting adjustments. The CFO then
    aggregated the data into a simple cost-tracking report that he shared with all involved.

After two months, the increased transparency eliminated all data disputes—and the
organization met its full-year cost reduction target in just six months. Two by-products

4
These included changed accounting practices that shifted costs from one P&L category to another, the transfer of a shared cost
center from one business unit to another, changes in allocations of corporate overhead, and special one-time initiatives, such as
product launches.
7




    were increased standardization of internal accounting and a dramatic reduction in several
    cost categories bucketed under “other costs.” By getting the data right and moving quickly
    beyond questions about data integrity, the organization significantly simplified the effort
    of cost reporting, making it much easier to maintain the cost program over time.

Clearly articulate the link between cost management and strategy
Strategy must lead cost-cutting efforts, not vice versa. The goal cannot be merely to meet
a bottom-line target. Indeed, among participants in a November 2009 survey, those who
worked for companies that took an across-the-board approach to cost cutting in the recent
downturn doubt that the cuts are sustainable. Those who predicted that the cuts could be
sustained over the next 18 months were more likely to say that their companies chose a
targeted approach.5

Yet in our observation, many companies do not explicitly link cost reduction initiatives
to broader strategic plans. As a result, reduction targets are set so that each business
unit does “its fair share”—which starves high-performing units of the resources needed
for valuable growth investments while generating only meager improvements at poorly
performing units. Moreover, initiatives in one area of a business often have unintended
negative consequences for the company as a whole. For example, a global low-tech
medical-device company’s initiatives to reduce manufacturing and product costs were
led at the plant level, without input or customer insights from sales and marketing teams.
The leaders of the cost-cutting effort in manufacturing nearly rendered several products
defective because they did not know how customers used the products. Consequently, the
effort led to the loss of accounts and market share.

 To create value through cost cutting, managers need to understand the best ways
 to allocate operating expenses, such as selling costs and R&D. To do so, they must
 understand, at the most detailed possible level, the return on invested capital (ROIC) and
 the growth of the markets in which a company plays. Mapping costs against business units
 and geographies will reveal both opportunities for cost reductions and areas in which the
 business should increase its investments to take advantage of growth opportunities or to
“double down” in high-ROIC businesses. At a high-tech company, for example, the granular
 mapping of R&D spending by product families identified some that despite their aging
 technological and growth profiles were still receiving R&D and marketing investments.
 Clearly, these low-ROIC businesses did not warrant a high level of new resources.
 Management could redirect them to growth units because it was able to map costs at a very
 granular level.

With such insights, managers will also be able to deliver a consistent message on how cost
reductions would make a company stronger—a message reducing short-term resistance

5
    See “What worked in cost cutting—and what’s next: McKinsey Global Survey results,” mckinseyquarterly.com, January 2010.
8




Related thinking              and even inspiring the organization to support the effort. Moreover, once these practices
                              are baked into the company’s standard operating practices, cost reductions will become a
“What worked in cost
                              more enduring part of its strategy for long-term health.
 cutting—and what’s
 next: McKinsey Global
 Survey results”              Treat cost management as an ongoing exercise
                              Most companies treat cost management as a one-off exercise driven by the need to manage
“A better way to cut costs”   short-term profit targets—and some of these exercises do succeed in the short term
                              because of constant pressure from the CEO or CFO. Yet such hasty cost-cutting activity
“Cutting sales costs,         typically goes into reverse once the pressure is removed and rarely results in sustainable
 not revenues”                changes in cost structure. In our experience, the reason is that one-off exercises don’t
                              require internal capability building.

                              A better approach is to use the initial cost reduction program as an opportunity to build a
                              competency in cost management rather than in mere cost reduction. Cost-management
                              programs need to be scoped as two- to three-year initiatives rather than as immediate-
                              term efforts with one-year horizons. Also, effective cost-management programs, by their
                              very nature, include plans for dealing with changing business conditions—for instance, by
                              adjusting for activity-level changes, competitive drivers, or both.

                              In the case of the multinational manufacturing company, many of the processes
                              introduced as part of the cost reduction initiative became the basis for ongoing cost
                              management. The finance and accounting group created a system for monitoring costs at a
                              detailed and accurate level, where none had existed before. Managers encouraged greater
                              communication between finance and accounting, the business units, and functional
                              groups such as IT. Better communication uncovered inconsistencies in accounting
                              practices. Changes in performance-management systems and incentives further promoted
                              the cost-management approach. Purchasing managers found clear areas of waste that
                              could be sustainably removed from the cost base. Toward the end of the third fiscal quarter
                              of the effort, detailed plans for building upon and sustaining the initiative through the
                              next fiscal year were developed and vetted. These plans and practices enabled the company
                              to manage costs in the long term.




                              Companies must improve their processes and capabilities if they hope to reduce or contain
                              costs in a sustainable manner. Rethinking common practices in cost management should
                              help to realize this goal. In particular, achieving a more fine-grained perspective on where
                              costs occur should be a centerpiece of any successful cost-management program.




                              Ankur Agrawal is a consultant in McKinsey’s New York office, Olivia Nottebohm is an associate principal in the San
                              Francisco office, and Andy West is a partner in the Boston office. Copyright © 2010 McKinsey & Company.
                              All rights reserved.

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5 ways CFOs can make cost cuts stick

  • 1. 1 M AY 2 0 10 c o r p o r a t e f i n a n c e p r a c t i c e Five ways CFOs can make cost cuts stick Successes in cost cutting erode with time. Here’s how to make them last. Ankur Agrawal, Olivia Nottebohm, and Andy West str ategy
  • 2. 2 Optimism is on the rise that a solid economic recovery is taking hold around the world, but the cost cutting so prevalent during the recent recession looks to remain a strategic priority for some time. Indeed, the number of executives reporting steps to reduce operating costs in the next 12 months increased significantly between February and April, even as confidence in the economy grew.1 Yet any successes companies have at cutting costs during the downturn will erode with time. Many executives expect some proportion of the costs cut during the recent recession to return within 12 to 18 months2—and prior research found that only 10 percent of cost reduction programs show sustained results three years later.3 On either schedule, any programs initiated in the early months of the downturn are already beginning to fail—just as savings would be most useful to finance growth. Sales, general, and administrative (SG&A) costs prove to be particularly intransigent. While manufacturing efficiencies have enabled an average S&P 500 company to reduce the cost of goods sold (COGS) by about 250 basis points over the past decade, SG&A costs have remained at about the same level (Exhibit 1). Why is it so difficult to make cost cuts stick? In most cases, it’s because reduction programs don’t address the true drivers of costs or are simply too difficult to maintain over time. Sometimes, managers lack deep enough insight into their own operations to set useful cost reduction targets. In the midst of a crisis, they look for easily available benchmarks, such as what similar companies have accomplished, rather than taking the time to conduct a bottom-up examination of which costs can—and should—be cut. In other cases, individual business unit heads try to meet targets with draconian measures that are unrealistic over the long term, such as across-the-board cuts that don’t differentiate between those that add value or destroy it. In still others, managers use inaccurate or incomplete data to track costs, thus missing important opportunities and confounding efforts to ensure accountability. While there’s no single silver bullet to ensure that cost-management programs will stick, large, multibusiness unit organizations can better their chances by improving accountability, focusing on how they cut costs, drawing an explicit connection to strategy, and treating cost reductions as an ongoing exercise. 1 Fifty-four percent of the executives surveyed in April indicated that they would take steps to reduce operating costs in the next 12 months, compared with 47 percent in February. In April, two-thirds of the respondents rated economic conditions in their countries as better than they had been six months previously, and another two-thirds expected further improvement by the end of the first half of 2010. See “Economic Conditions Snapshot, April 2010: McKinsey Global Survey results,” mckinseyquarterly.com, April 2010. The online survey (in the field from April 5, 2010, to April 9, 2010) received responses from 2,059 executives representing the full range of industries, regions, functional specialties, and tenures. 2 See “What worked in cost cutting—and what’s next: McKinsey Global Survey results,” mckinseyquarterly.com, January 2010. 3 Suzanne P. Nimocks, Robert L. Rosiello, and Oliver Wright, “Managing overhead costs,” mckinseyquarterly.com, May 2005.
  • 3. 3 MoF 2010 Granularity of cost Exhibit 1 of 2 Glance: While total costs of goods sold have declined over time, sales, general, and administrative costs have not. Exhibit title: Intransigent costs Exhibit 1 Intransigent costs Median cost of goods sold (COGS) and sales, general, and administrative (SG&A) costs for S&P 500 companies,1 % of revenue 64.5 64.0 63.5 63.0 62.5 62.0 –2.7% 61.5 61.0 COGS 22.5 22.0 SG&A –0.1% 21.5 0 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 1 S&P 500 index as of 2008; SG&A includes R&D expenses. Assign accountability at the right level Few would dispute that the support of top executives is necessary for cost-management efforts to succeed. Involved CEOs and CFOs, in particular, can help mediate the inherently political nature of such exercises and provide critical energy and motivation. Yet in our experience, the involvement of top managers is not by itself sufficient—especially in a period of growth, when they naturally turn their attention to other initiatives. Instead, most cost innovation happens at a very small and practical level. Breaking costs out in this way helps managers to find the specific groups or individuals responsible for them and to identify and swiftly deal with pockets of expense mismanagement. Take, for example, the cost-cutting program at one multinational high-tech company. Initially, the CFO had little actionable information on who was responsible for which costs. Profit-and- loss (P&L) statements were reported only for product-based business units, even though geographic sales units had higher costs. This lack of detail made it very difficult to assign responsibility for overall cost reductions. For instance, if freight costs for a business unit increased from year to year, it was difficult to determine whether this happened because of shipping behavior by factories or costs incurred by the sales organization in delivering third-party parts to customers. To resolve these issues, the company redefined the way it collected and reported information, to ensure that costs were broken out for each of 100 organizational units. That helped managers quickly identify two headquarters units and a sales organization
  • 4. 4 that were responsible for large cost increases. Together, the managers came up with a plan to control future costs. Among other things, the plan assigned cost accountability to the company’s more than 60 separate organizational units. This approach ensured that the people managing costs were those closest to the decisions, who could ensure that cost management was not hurting the business. Importantly, the process planners who run such programs as Six Sigma improvement efforts are generally the wrong choice to manage cost-cutting programs. Typically, they lack both the content expertise and the authority to make difficult trade-offs in areas that often require more detailed knowledge of where costs occur and the ability to make keen subjective judgments about which costs to cut. Only someone at the level of, say, a sales manager has the detailed knowledge and authority to decide whether it’s really necessary to travel to one client meeting in person, while conducting another by videoconference. Such informed cuts are more likely to endure because the people responsible for them can be held accountable through appropriate incentives, such as performance evaluations, that consider both costs and business performance. Focus on how to cut, not just how much Cost reduction programs often lose effectiveness over time because top management kicks off the effort with broad cost reduction targets (“How much do we want to save?”) but then leaves decisions on how to meet those targets to individual line managers. The presumption is that they have a more detailed understanding of their particular area of the business and will take the right actions to control costs. While this is true in some instances, we have seen too many cases where managing to a number has resulted in flawed decisions, such as delaying critical investments, shifting costs from one accounting category to another, or even cutting costs in a way that directly undermines revenue generation. Clearly, the benefits of such cost cuts are likely to be illusory, short lived, and at times damaging to long-term value creation. A more enduring approach includes changing the way people think about costs by, for example, setting new policies and procedures and then modeling the desired behavior. If a company announces, say, a new travel policy, senior managers need to set the tone with their own actions—for example, by aggressively using videoconferences instead of travel or eliminating catering for in-person meetings. Even something as simple as no longer providing sandwiches for lunch meetings can be part of a pattern of behavior that signals real and enduring change. And since backpedaling on this kind of behavior when the economy picks up again would send the reverse message, managers should model only cost cuts they intend to stick with. If they know they’ll eventually restore catering for in-person meetings, it could well be better not to cut it in the first place. Benchmarks matter. External ones on some measures may be difficult to get, but where they are available—for example, on travel expenses—they can enable managers to compare
  • 5. 5 performance across different units and identify real differences, as well as trade-offs that may not be in line with the organization’s overall strategy. Internal benchmarks are easier to access and provide great insights, especially because managers are more likely to understand and adjust for differences among their company’s organizational units than among different companies represented by external benchmarks. One multinational capital goods manufacturer combined the two perspectives, analyzing the major categories of expenditure and developing targets based on both internal and external benchmarks. Using external ones for travel spending, managers found that the company’s travel costs were higher than those of any peer—both per employee and as a percentage of revenue (Exhibit 2). They then set an aggressive target to reduce travel expenses—and, to make the effort stick, instituted new travel policies on booking hotels and airfares. By examining internal benchmarks across suborganizations (such as departments, business units, or locations), managers also identified which executives needed to better educate their organizations on travel policy. In addition, they increased Web 2010 Granularity of costs tracking each unit’s performance on a monthly basis to measure accountability by Exhibit 2 of 2 and encouraged underperforming divisions to manage their travel costs more compliance Glance: Using external benchmarking, one multinational capital goods company found that its travel costs were higher than those of any peer company. Exhibit title: Benchmarking costs Exhibit 2 Benchmarking costs For a multinational capital goods manufacturer Part I: Travel expenditures benchmarked against peers of a multinational capital goods manufacturer Average = 1.2 8,000 Company’s peers Company 6,000 Travel expenditures Average = 4,650 4,000 per employee, € 2,000 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Travel expenditures as % of company revenues Part II: Internal benchmarking of travel expenditures to find areas of opportunity within the organization 20,000 Business units 15,000 Travel expenditures per employee, € 10,000 5,000 0 0 1 2 3 4 5 6 7 8 Employees, thousands
  • 6. 6 aggressively. The effort changed travel behavior across the entire organization as subunits shared best practices. Don’t let P&L accounting data get in the way of cost reduction CFOs often manage cost reduction efforts by tracking accounting data in their companies’ P&L statements. These can be a useful starting point in a crisis, if other data are unavailable. But over the long term, P&L categories, such as overall SG&A costs, don’t give the kind of per-unit insights that help focus cuts in, say, travel expenses on the units that can best afford to cut them. Unfortunately, few companies have the kinds of systems they need to track costs at a fine- grained level—and they face a number of challenges in establishing them. Multiple data systems may make it difficult to aggregate and compare data from different geographies. Inconsistent accounting practices between businesses or time periods may lead to significant distortions. Changes in organizational structure (as a result of acquisitions, divestitures, or even changes in the allocation of overhead costs) may similarly distort tracking. Finally, one-time expenses in either the baseline or the tracking period may become excuses for deviations from the plan. As a result, business or functional managers often use data issues to divert attention from their lack of progress. Indeed, one medical-product company experienced all these issues simultaneously in the initial stages of its cost transformation program. Business unit heads objected that tracking numbers from the central financial database were flawed because of a range of factors. 4 As a result, the company couldn’t reduce costs during the first several months of its program, and discussions focused on the integrity of the data rather than potential initiatives. To resolve the problem, companies must continuously track, in some detail, the expenses behind the P&L to identify areas of underperformance, without worrying about the formal accounting of the costs. Identifying, measuring, and controlling their most important drivers is more important than how the savings are booked and reported. To manage costs at the necessary level of detail, the CFO of the company above gave each business unit head and controller full access to a centralized cost database linked to the official P&L. Each controller received a standardized template to record any adjustments affecting the baseline, along with exact amounts, periods, and offsetting adjustments. The CFO then aggregated the data into a simple cost-tracking report that he shared with all involved. After two months, the increased transparency eliminated all data disputes—and the organization met its full-year cost reduction target in just six months. Two by-products 4 These included changed accounting practices that shifted costs from one P&L category to another, the transfer of a shared cost center from one business unit to another, changes in allocations of corporate overhead, and special one-time initiatives, such as product launches.
  • 7. 7 were increased standardization of internal accounting and a dramatic reduction in several cost categories bucketed under “other costs.” By getting the data right and moving quickly beyond questions about data integrity, the organization significantly simplified the effort of cost reporting, making it much easier to maintain the cost program over time. Clearly articulate the link between cost management and strategy Strategy must lead cost-cutting efforts, not vice versa. The goal cannot be merely to meet a bottom-line target. Indeed, among participants in a November 2009 survey, those who worked for companies that took an across-the-board approach to cost cutting in the recent downturn doubt that the cuts are sustainable. Those who predicted that the cuts could be sustained over the next 18 months were more likely to say that their companies chose a targeted approach.5 Yet in our observation, many companies do not explicitly link cost reduction initiatives to broader strategic plans. As a result, reduction targets are set so that each business unit does “its fair share”—which starves high-performing units of the resources needed for valuable growth investments while generating only meager improvements at poorly performing units. Moreover, initiatives in one area of a business often have unintended negative consequences for the company as a whole. For example, a global low-tech medical-device company’s initiatives to reduce manufacturing and product costs were led at the plant level, without input or customer insights from sales and marketing teams. The leaders of the cost-cutting effort in manufacturing nearly rendered several products defective because they did not know how customers used the products. Consequently, the effort led to the loss of accounts and market share. To create value through cost cutting, managers need to understand the best ways to allocate operating expenses, such as selling costs and R&D. To do so, they must understand, at the most detailed possible level, the return on invested capital (ROIC) and the growth of the markets in which a company plays. Mapping costs against business units and geographies will reveal both opportunities for cost reductions and areas in which the business should increase its investments to take advantage of growth opportunities or to “double down” in high-ROIC businesses. At a high-tech company, for example, the granular mapping of R&D spending by product families identified some that despite their aging technological and growth profiles were still receiving R&D and marketing investments. Clearly, these low-ROIC businesses did not warrant a high level of new resources. Management could redirect them to growth units because it was able to map costs at a very granular level. With such insights, managers will also be able to deliver a consistent message on how cost reductions would make a company stronger—a message reducing short-term resistance 5 See “What worked in cost cutting—and what’s next: McKinsey Global Survey results,” mckinseyquarterly.com, January 2010.
  • 8. 8 Related thinking and even inspiring the organization to support the effort. Moreover, once these practices are baked into the company’s standard operating practices, cost reductions will become a “What worked in cost more enduring part of its strategy for long-term health. cutting—and what’s next: McKinsey Global Survey results” Treat cost management as an ongoing exercise Most companies treat cost management as a one-off exercise driven by the need to manage “A better way to cut costs” short-term profit targets—and some of these exercises do succeed in the short term because of constant pressure from the CEO or CFO. Yet such hasty cost-cutting activity “Cutting sales costs, typically goes into reverse once the pressure is removed and rarely results in sustainable not revenues” changes in cost structure. In our experience, the reason is that one-off exercises don’t require internal capability building. A better approach is to use the initial cost reduction program as an opportunity to build a competency in cost management rather than in mere cost reduction. Cost-management programs need to be scoped as two- to three-year initiatives rather than as immediate- term efforts with one-year horizons. Also, effective cost-management programs, by their very nature, include plans for dealing with changing business conditions—for instance, by adjusting for activity-level changes, competitive drivers, or both. In the case of the multinational manufacturing company, many of the processes introduced as part of the cost reduction initiative became the basis for ongoing cost management. The finance and accounting group created a system for monitoring costs at a detailed and accurate level, where none had existed before. Managers encouraged greater communication between finance and accounting, the business units, and functional groups such as IT. Better communication uncovered inconsistencies in accounting practices. Changes in performance-management systems and incentives further promoted the cost-management approach. Purchasing managers found clear areas of waste that could be sustainably removed from the cost base. Toward the end of the third fiscal quarter of the effort, detailed plans for building upon and sustaining the initiative through the next fiscal year were developed and vetted. These plans and practices enabled the company to manage costs in the long term. Companies must improve their processes and capabilities if they hope to reduce or contain costs in a sustainable manner. Rethinking common practices in cost management should help to realize this goal. In particular, achieving a more fine-grained perspective on where costs occur should be a centerpiece of any successful cost-management program. Ankur Agrawal is a consultant in McKinsey’s New York office, Olivia Nottebohm is an associate principal in the San Francisco office, and Andy West is a partner in the Boston office. Copyright © 2010 McKinsey & Company. All rights reserved.