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Plastic Materials The objective of this training session is to familiarize you with the generally used plastic materials , their properties and applications. Objective: Contents: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Take away ... basics about plastic materials
Why Plastics??? - Polymers which are very resistant to chemicals.  - Polymers which are thermal and electrical insulators.  - Generally, polymers which are light in weight -  with varying degrees of strength.  - Polymers that can be processed in various  ways to produce thin and very intricate parts. Plastic Materials The origin of the word "plastics" comes from Greek. Meaning  “to form”
PLASTICS PLASTICS PLASTICS !!! THAT IS WHAT WE HEAR . WHY IS IT SO ??? WEIGHT OF PACKING ENERGY CONSUMPTION WASTE   VOLUME 100% +391% +208% +258% WITH PLASTIC MATERIAL WITHOUT PLASTIC MATERIAL Plastic Materials Comparison of plastics as packaging materials
PLASTICS ARE A MERE 4% OF THE USES OF OIL FUELS OTHERS PETROCHEMICALS PLASTICS MISC. 7% 86% 7% 4% 3% Plastic Materials 100Kg Of plastics in a motor car replaces 200 to 300 Kg Of traditional material
Use of Plastics in Western Europe Plastic Materials The consumption of energy reduced by 50% in appliances from past 20 years
Plastics 8%  Paper/Cardboard27%  Miscellaneous 17%  Metals 5%  Glass  9%  Organic Material 34% Household waste in western Europe (129 million tons/year) 72% 3% 16.8% 8.2% Plastic Materials Recycling is the major advantage in plastics to reduce the waste
Plastic Materials ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],What is polymer&polymerization? The principal structure of plastic is that a unit, or mer, is linked many times to become a polymer. The chemical process for the formation of polymers is called as polymerization. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Classification:
• Organic polymeric materials . • Mostly Petrochemical based. • Polymer : Made of many units. – Generally a few thousand to a few million in one molecule. Plastic Materials
Classification of plastic materials Thermoplastics are resins that repeatedly soften when heated and hardened when cooled. Nylon, Acrylic, Acetal, Polystyrene, Polyvinyl chloride, Polyethylene, Cellulose acetate are some examples. Thermoplastic elastomers known as highly elastic and flexible resins. Thermosets(cross-linked plastics) Initially a liquid or a semisolid or a powder, which solidify on heating for first time, and then will only decompose on heating to a high temperature. Phenolic, Amino, Epoxy, Polyurethane are few examples. Vulcanization  is process to convert from rubbers to thermoset plastics. Thermoplastics materials are major contribution to engg. applications
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Classification of plastic materials Injection molding is the dominated process in plastics...
This is what happens to thermoplastics and thermosets, when we process them. Classification of plastic materials
Classification of plastic materials
Classification of plastic materials
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Classification of thermoplastics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Liquid crystalline materials are one having amorphous regions  between and connecting the crystalline regions
Classification of thermoplastics
Classification of thermoplastics
Classification of thermoplastics
Classification of thermoplastics
Relative polymer properties Liquid crystalline materials are best...
Plastic fillers, Reinforcing fibers & Additives ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],“ Fillers/Fibers/Additives”  maybe any substances that is added to the polymer in small concentration in order to alter their physical properties either to facilitate processing or to change physical, chemical or electrical properties of the material. Fillers/fibers/additives improves the properties by 30-40% ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Plastic Blends ,[object Object],[object Object],[object Object],[object Object],[object Object],Blending of plastics is innovative in the competitive market
Plastic Material Selection ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Material section is the key factor in the design phase
Plastic Material Selection ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Material Selection Goal: Minimize System Cost =  (Material Cost) x (Part Volume) +  (Machine Cost) x (Cycle Time) Design based material selection
Plastic Material Abbreviation
Common properties of plastic materials ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Commonly used plastics and properties

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1 plastic materials

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  • 2. Why Plastics??? - Polymers which are very resistant to chemicals. - Polymers which are thermal and electrical insulators. - Generally, polymers which are light in weight - with varying degrees of strength. - Polymers that can be processed in various ways to produce thin and very intricate parts. Plastic Materials The origin of the word "plastics" comes from Greek. Meaning “to form”
  • 3. PLASTICS PLASTICS PLASTICS !!! THAT IS WHAT WE HEAR . WHY IS IT SO ??? WEIGHT OF PACKING ENERGY CONSUMPTION WASTE VOLUME 100% +391% +208% +258% WITH PLASTIC MATERIAL WITHOUT PLASTIC MATERIAL Plastic Materials Comparison of plastics as packaging materials
  • 4. PLASTICS ARE A MERE 4% OF THE USES OF OIL FUELS OTHERS PETROCHEMICALS PLASTICS MISC. 7% 86% 7% 4% 3% Plastic Materials 100Kg Of plastics in a motor car replaces 200 to 300 Kg Of traditional material
  • 5. Use of Plastics in Western Europe Plastic Materials The consumption of energy reduced by 50% in appliances from past 20 years
  • 6. Plastics 8% Paper/Cardboard27% Miscellaneous 17% Metals 5% Glass 9% Organic Material 34% Household waste in western Europe (129 million tons/year) 72% 3% 16.8% 8.2% Plastic Materials Recycling is the major advantage in plastics to reduce the waste
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  • 8. • Organic polymeric materials . • Mostly Petrochemical based. • Polymer : Made of many units. – Generally a few thousand to a few million in one molecule. Plastic Materials
  • 9. Classification of plastic materials Thermoplastics are resins that repeatedly soften when heated and hardened when cooled. Nylon, Acrylic, Acetal, Polystyrene, Polyvinyl chloride, Polyethylene, Cellulose acetate are some examples. Thermoplastic elastomers known as highly elastic and flexible resins. Thermosets(cross-linked plastics) Initially a liquid or a semisolid or a powder, which solidify on heating for first time, and then will only decompose on heating to a high temperature. Phenolic, Amino, Epoxy, Polyurethane are few examples. Vulcanization is process to convert from rubbers to thermoset plastics. Thermoplastics materials are major contribution to engg. applications
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  • 11. This is what happens to thermoplastics and thermosets, when we process them. Classification of plastic materials
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  • 19. Relative polymer properties Liquid crystalline materials are best...
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  • 26. Commonly used plastics and properties