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Institute of Business & Management UET lhr
Assignment#1 Operations Management
Submitted by: Muhammad Akmal
         Roll #: EX/ SPR 11003
Answer to Q#1

Processes for the Production of Automobile
Company Millat Tractors Limited
  1. Vendor Selection
  2. Order Placing
  3. Material receiving from vendors
  4. Machining
  5. Quality Inspection
  6. Segregation of material
  7. Cycle wise issuance of material on lines
  8. Assembling
  9. Painting
  10.     Quality checking
  11.     Assembling
  12.     Quality assurance on lines
  13.     Pre –Delivery inspection of final product
  14.     Handing over to Marketing Department
Inputs                  Value                   Outputs
                        Addition

                          1. Machining         1. Tractors
  1. Human resource       2. Assembling        2. Fork lifters
  2. Raw material         3. Painting          3. Prime
  3. Machines/presses     4. Functionality        movers
  4. SOPs/Work               testing           4. Generators
     Instructions
  5. Tools &
     Equipment
  6. Financial
     resources


Answer to Q#2
The Critical Decision areas in my company for operations
Manager
         How much to plan?
         How much inventory to be acquired?
         How much workforce is required for certain
         production target?
         How to handle Labor issues?
         Who to downsize if required
Processes                Decisions Required
Forecasting              How much need to be
                         produced in a particular Year
                         & Month (Master
                         Scheduling)


Vendor Selection         Which vendor has capacity to
                         meet the industrial
                         Requirements? Who can
                         produce Quality components?

Order Placing for Raw-   How much material need to
material                 be purchased for particular
                         time period to keep the
                         optimum inventory level

Machining                Which machinery is required
                         to meet critical
                         specifications? How to
                         control the Errors or failure
                         rate


Quality Inspection       Which components need to
                         be rejected and which to be
                         selected, How much sampling
                         size should be? What should
                         be the Quality acceptance
                         level
Answer to Q#3:

    Position in terms of Cost:
Lot of cost is involved in manufacturing of the product. Which
cannot be controlled but cost associated with failures and
mishandling can be controlled which is high

    Position in terms of speed:

    Delivery time is 2 to 3 Months


    Position in terms of Quality:

    Better than local competitors but not good in comparison
    with the international competitors. Also warranty claims
    are too high which shows the poor quality.

     Position in terms of Flexibility:

    Highly flexible in terms of changing the production requirements

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Assignment 1 opm

  • 1. Institute of Business & Management UET lhr Assignment#1 Operations Management Submitted by: Muhammad Akmal Roll #: EX/ SPR 11003 Answer to Q#1 Processes for the Production of Automobile Company Millat Tractors Limited 1. Vendor Selection 2. Order Placing 3. Material receiving from vendors 4. Machining 5. Quality Inspection 6. Segregation of material 7. Cycle wise issuance of material on lines 8. Assembling 9. Painting 10. Quality checking 11. Assembling 12. Quality assurance on lines 13. Pre –Delivery inspection of final product 14. Handing over to Marketing Department
  • 2. Inputs Value Outputs Addition 1. Machining 1. Tractors 1. Human resource 2. Assembling 2. Fork lifters 2. Raw material 3. Painting 3. Prime 3. Machines/presses 4. Functionality movers 4. SOPs/Work testing 4. Generators Instructions 5. Tools & Equipment 6. Financial resources Answer to Q#2 The Critical Decision areas in my company for operations Manager How much to plan? How much inventory to be acquired? How much workforce is required for certain production target? How to handle Labor issues? Who to downsize if required
  • 3. Processes Decisions Required Forecasting How much need to be produced in a particular Year & Month (Master Scheduling) Vendor Selection Which vendor has capacity to meet the industrial Requirements? Who can produce Quality components? Order Placing for Raw- How much material need to material be purchased for particular time period to keep the optimum inventory level Machining Which machinery is required to meet critical specifications? How to control the Errors or failure rate Quality Inspection Which components need to be rejected and which to be selected, How much sampling size should be? What should be the Quality acceptance level
  • 4. Answer to Q#3: Position in terms of Cost: Lot of cost is involved in manufacturing of the product. Which cannot be controlled but cost associated with failures and mishandling can be controlled which is high Position in terms of speed: Delivery time is 2 to 3 Months Position in terms of Quality: Better than local competitors but not good in comparison with the international competitors. Also warranty claims are too high which shows the poor quality. Position in terms of Flexibility: Highly flexible in terms of changing the production requirements