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Six Sigma DMAIC Project




                                       GE Medical Systems




                               Project Leader/Green Belt: Steve Kosloske
                                      Project Leader Title: SDL, CGB
                                      Project Start Date: March 6, 2003

Master Black Belt: Steven Bonacorsi
Six Sigma in Action
                                                                            Sun Monitor Costs


Customer Profile – GEMS Engineering – 3 Sites in Milwaukee Area
                                                                      Process Capability – Before
Business Problem & Impact
Standard Engineering workstations pricing continues at the
same high level yearly. Sun has moved to more standard                Z bench (ST) = - 3.0
parts, allowing substitution of high cost Sun parts for less-lostly   Avg. Cost = $1000
3rd party products, which can save GEMS thousands per year.

Measure & Analyze
Data Collection: Average cost for a standard Sun 21” monitor
is $1000 for all open leases in 2000-2002.
Root Causes: Single source of monitors (Sun).
                                                                       Process Capability – After

Improve & Control
Bid replacements monitors to 3rd party companies, test
replacement monitors to meet/exceed user requirements, and            Z bench (ST) = 6
get end-user sign off on new monitors.                                Avg. Cost = $509


Results/Benefits
Direct savings of $509 per workstation order, no extra costs to
customer if monitor fails during lease period.


                  A Customer Direct Savings of US$385K in 2003!

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Monitor Costs Six Sigma Case Study

  • 1. Six Sigma DMAIC Project GE Medical Systems Project Leader/Green Belt: Steve Kosloske Project Leader Title: SDL, CGB Project Start Date: March 6, 2003 Master Black Belt: Steven Bonacorsi
  • 2. Six Sigma in Action Sun Monitor Costs Customer Profile – GEMS Engineering – 3 Sites in Milwaukee Area Process Capability – Before Business Problem & Impact Standard Engineering workstations pricing continues at the same high level yearly. Sun has moved to more standard Z bench (ST) = - 3.0 parts, allowing substitution of high cost Sun parts for less-lostly Avg. Cost = $1000 3rd party products, which can save GEMS thousands per year. Measure & Analyze Data Collection: Average cost for a standard Sun 21” monitor is $1000 for all open leases in 2000-2002. Root Causes: Single source of monitors (Sun). Process Capability – After Improve & Control Bid replacements monitors to 3rd party companies, test replacement monitors to meet/exceed user requirements, and Z bench (ST) = 6 get end-user sign off on new monitors. Avg. Cost = $509 Results/Benefits Direct savings of $509 per workstation order, no extra costs to customer if monitor fails during lease period. A Customer Direct Savings of US$385K in 2003!