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PILED FOUNDATION
DESIGN & CONSTRUCTION



   By Ir. Dr. Gue See Sew
   http://www.gnpgeo.com.my
Contents
Overview
Preliminary Study
Site Visit & SI Planning
Pile Design
Pile Installation Methods
Types of Piles
Contents (Cont’d)
Piling Supervision
Pile Damage
Piling Problems
Typical Design and Construction Issues
Myths in Piling
Case Histories
Conclusions
Overview
What is a Pile Foundation
It is a foundation system that
transfers loads to a deeper
and competent soil layer.
When To Use Pile Foundations

• Inadequate Bearing Capacity of Shallow
 Foundations
• To Prevent Uplift Forces
• To Reduce Excessive Settlement
PILE CLASSIFICATION
Friction Pile
– Load Bearing Resistance derived mainly
  from skin friction

End Bearing Pile
– Load Bearing Resistance derived mainly
  from base
Friction Pile




Overburden Soil Layer
End Bearing Pile




Overburden Soil



Rock / Hard Layer
Preliminary Study
Preliminary Study

Type & Requirements of Superstructure
Proposed Platform Level (ie CUT or FILL)
Geology of Area
Previous Data or Case Histories
Subsurface Investigation Planning
Selection of Types & Size of Piles
Previous Data & Case
                    Histories

                                           Existing
  Existing              Proposed         Development
Development            Development            B
     A




                   Only Need Minimal
                   Number of Boreholes

 Bedrock
 Profile
Challenge The Norm Thru
  Innovation To Excel
SELECTION OF PILES
Factors Influencing Pile Selection
  – Types of Piles Available in Market (see Fig. 1)
  – Installation Method
  – Contractual Requirements
  – Ground Conditions (eg Limestone, etc)
  – Site Conditions & Constraints (eg Accessibility)
  – Type and Magnitude of Loading
  – Development Program & Cost
  – etc
TYPE OF PILES




                           DISPLACEMENT PILES                                                   NON-DISPLACEMENT PILES



     TOTALLY PREFORMED PILES                    DRIVEN CAST IN-PLACE PILES                              Bored piles
  (A ready-made pile is driven or jacked         (a tube is driven into ground to                       Micro piles
            into the ground)                                form void)




         Hollow                      Solid            Concrete Tube                      Steel Tube
   Small displacement


                                                      Closed ended
                                                      tube concreted                Closed ended tube    Open ended tube
Steel Pipe       Concrete Spun Piles                  with tube left in                                  extracted while
                                                      position                                           concreting (Franki)




             Concrete          Steel H-piles                  Bakau piles
                               (small displacement)           Treated timber pile




 Precast R.C.            Precast prestressed
 piles                   piles



                FIG 1: CLASSIFICATION OF PILES
PREFORMED PILES
                                                                                                                                                                                                                                                                                                     LEGEND :




                                                                                                                                                                                                              STEEL PIPE PILES
                                                                                                TYPE OF PILE




                                                                                                                                                                                                                                                                                     AUGERED PILES
                                                                                                                                                                                                                                                                                                                INDICATES THAT THE PILE TYPE IS




                                                                                                                                                                                              STEEL H PILES




                                                                                                                                                                                                                                  JACKED PILES
                                                                                                                                                                                                                                                                                                           8




                                                                                                                                       TIMPER PILES




                                                                                                                                                                                                                                                    BORED PILES
                                                                                                                         BAKAU PILES




                                                                                                                                                                                                                                                                     MICROPILES
                                                                                                                                                                                                                                                                                                                SUITABLE




                                                                                                                                                                                 SPUN PILES
                                                                                                                                                                     PSC PILES
                                DESIGN




                                                                                                                                                      RC PILES
                                                                                                                                                                                                                                                                                                                INDICATES THAT THE PILE TYPE IS
                            CONSIDERATIONS                                                                                                                                                                                                                                                                 x
                                                                                                                                                                                                                                                                                                                NOT SUITABLE

                                                                                                                                                                   ?             ?            ?               ?                                   x                ?                                            INDICATES THAT THE USE OF PILE
                                                                                                              <100 KN    a             a              a                                                                          a                                                 a
                                                                                                                                                                   ?             ?                                                                x                                                        ?    TYPE IS DOUBTFUL OR NOT COST
                                                                                                               100-300   a             a              a                                       a               a                  a                                 a               a
               SCALE OF LOAD




                                                                                                                                                                                                                                                                                                                EFFECTIVE UNLESS ADDITIONAL
                (STRUCTURAL)




                                                                                                               300-600   ?             a              a            a             a            a               a                  a                a                a               a
                                                                                                              600-1100   x             ?              a            a             a            a               a                  ?                a                a               ?                            MEASURES TAKEN
                                                                    COMPRESSIVE LOAD PER COLUMN
                                                                                                            1100-2000    x             ?              a            a             a            a               a                  ?                a                a               ?
                                                                                                            2000-5000    x             x              a            a             a            a               a                  ?                a                a               ?
                                                                                                            5000-10000   x             x              a            a             a            a               a                  x                a                a               x
                                                                                                               >10000    x             x              ?            a             a            a               a                  x                a                ?               x
                                                                                                                <5m      ?             ?              ?            ?             ?            ?               ?                  x                a                a               ?
                                                                                                                         a             a              a            a             a            a               a                  ?                a                a               a
                        BEARING TYPE




                                                                                                               5-10m
                                                                          MAINLY END -BEARING
                                                                                                               10-20m    ?             ?              a            a             a            a               a                  a                a                a               a
                                                                       (D=Anticipated depth of bearing)
                                                                                                               20-30m    x             x              a            a             a            a               a                  a                a                a               a
                                                                                                               30-60m    x             x              a            a             a            a               a                  a                a                ?               a
                                                                    MAINLY FRICTION                                      a             a              a            a             a            ?               a                  a                a                ?               a
                                                                    PARTLY FRICTION + PARTLY END BEARING                 a             a              a            a             a            a               a                  a                a                ?               a
                                                                    LIMESTON FORMATION                                   ?             ?              ?            ?             ?            a               a                  a                ?                a               a
                 BEARING
                 TYPE OF

                  LAYER




                                                                    WEATHERED ROCK / SOFT ROCK                           x             x              a            a             a            a               a                  ?                a                a               ?
                                                                    ROCK (RQD > 70%)                                     x             x              ?            ?             ?            a               a                  ?                a                a               ?
                                                                                                                         x             ?
GEOTECHNICAL




                                                                    DENSE / VERY DENSE SAND                                                           a            a             a            a               a                  a                a                a               a
                                                                                               SOFT SPT < 4              a             a              a            a             a            a               a                  a                a                ?               a
                                                                                               M. STIFF SPT = 4 - 15     a             a              a            a             a            a               a                  a                a                a               a
                                       TYPE OF INTERMEDIATE LAYER




                                                                        COHESIVE SOIL
                                                                                               V. STIFF SPT = 15 - 32    ?             a              a            a             a            a               a                  a                a                a               a
                                                                                               HARD SPT > 32             x             ?              a            a             a            a               a                  a                a                a               a
                                                                                               LOOSE SPT < 10            a             a              a            a             a            a               a                  a                a                a               a
                                                                                               M. DENSE SPT = 10 - 30    ?             a              a            a             a            a               a                  a                a                a               a
                                                                     COHESIVELESS SOIL
                                                                                               DENSE SPT = 30 - 50       x             ?              a            a             a            a               a                  a                a                a               a
                                                                                               V. DENSE SPT > 50         x             x              a            a             a            a               a                  ?                a                a               ?
                                                                                                           S < 100 mm    x             ?              a            a             a            a               a                  a                a                a               ?
                                                                      SOIL WITH SOME BOULDERS /            100-1000mm    x             x              ?            ?             ?            a               a                  ?                a                a               x
                                                                           COBBLES (S=SIZE)                1000-3000mm   x             x              ?            ?             ?            ?               ?                  ?                ?                a               x
                                                                                                              >3000mm    x             x              ?            ?             ?            ?               ?                  ?                ?                a               x
               GROUND ABOVE PILE CAP                                                                                     a             a              a            a             a            a               a                  a                a                a               a
               WATER BELOW PILE CAP                                                                                      x             a              a            a             a            a               a                  a                a                a               a
          NOISE + VIBRATION; COUNTER MEASURES                                                                                                         ?            ?             ?            ?               ?
                                                                                                                         a             a                                                                                         a                a                a               a
ENVIRONME REQUIRED
    NT
          PREVENTION OF EFFECTS ON ADJOINING                                                                             ?             ?              ?            ?             ?            ?               ?                                   ?
                                                                                                                                                                                                                                 a                                 a               a
          STRUCTURES
UNIT COST                                                           (SUPPLY & INSTALL) RM/TON/M                          0.5-2.5                                 0.3-2.0                      1.0-3.5                            1-2             0.5-2            1.5-3           1-2.5
                                                                                                                                                                                                                                                                                                       FIG 2 : PILE SELECTION CHART
Pile Selection Based on Cost
Details:                                250mm Spun Piles   300mm Spun Piles        Micropile
   Total Points                               83                  70                  70
   Average Length                             9m                  9m                  9m
   Average Rock Socket Length                  -                   -                 2.5m


Indicative Rates :
   Mob & Demob                           RM 50,000.00        RM 50,000.00        RM 20,000.00
   Supply                                 RM 33.00 / m       RM 42.00 / m              -
   Drive                                  RM 30.00 / m       RM 32.00 / m              -
   Cut Excess, Dispose + Starter Bars   RM 200.00 / Nos    RM 200.00 / Nos             -
   Movement                                    -                   -           RM 200.00 / Nos
   Drilling in Soil                            -                   -            RM 110.00 / m
   Drilling in Rock                            -                   -            RM 240.00 / m
   API Pipe                                    -                   -            RM 120.00 / m
   Grouting                                    -                   -             RM 85.00 / m
   Pile Head                                   -                   -           RM 150.00 / Nos


Est. Ave. Cost Per Point                RM 967.00 / Nos    RM 1,066.00 / Nos   RM 4,297.50 / Nos
Est. Foundation Cost                     RM 190,261.00      RM 184,620.00       RM 380,825.00

                                                                  √
Site Visit and SI Planning
Site Visit
Things To Look For …
 Accessibility & Constraints of Site
  Adjacent Structures/Slopes, Rivers,
  Boulders, etc
  Adjacent Activities (eg excavation)
  Confirm Topography & Site Conditions
  Any Other Observations that may affect
  Design and Construction of Foundation
Subsurface Investigation (SI)
         Planning
Provide Sufficient Boreholes to get Subsoil Profile
Collect Rock Samples for Strength Tests (eg UCT)
In-Situ Tests to get consistency of ground (eg SPT)
Classification Tests to Determine Soil Type
Profile
Soil Strength Tests (eg CIU)
Chemical Tests (eg Chlorine, Sulphate, etc)
Typical Cross-Section at Hill Site




                                                             Ground Level
                                             Hard Material Level




      Very Hard Material Level
                                                 Bedrock Level


                                 Groundwater Level
EXISTING
    CROSS SECTION                               GROUND
                                                 LEVEL
                                           BH
                           BH                    C’1, ø’1

                                                             ’
                                                   r C ’ 2, ø 2
                               edW
                                   T
                                              Laye
                    BH   Perch       Cla
                                         y ey




          Seepage                                  C’3, ø’3




Water Table
Placing Boreholes in Limestone
            Areas
  Stage 1 : Preliminary S.I.
  - Carry out geophysical survey (for large areas)

  Stage 2: Detailed S.I.
  - Boreholes at Critical Areas Interpreted from
  Stage 1

  Stage 3: During Construction
  - Rock Probing at Selected Columns to
  supplement Stage 2
Pile Design
PILE DESIGN

Allowable Pile Capacity is the minimum of :

    1) Allowable Structural Capacity

    2) Allowable Geotechnical Capacity
       a. Negative Skin Friction
       b. Settlement Control
PILE DESIGN
Structural consideration

•    Not overstressed during handling, installation & in
    service for pile body, pile head, joint & shoe.

    •    Dimension & alignment tolerances (common
        defects?)

    •    Compute the allowable load in soft soil (<10kPa)
        over hard stratum

    •   Durability assessment
Pile Capacity Design
       Structural Capacity
                             Qall = Allowable pile
                                   capacity
 Concrete Pile
                             fcu = characteristic strength
   Qall = 0.25 x fcu x Ac         of concrete
                             fs = yield strength of steel
                             Ac = cross sectional area of
 Steel Pile                      concrete
   Qall = 0.3 x fy x As      As = cross sectional area of
                                 steel


 Prestressed Concrete Pile
Qall = 0.25 (fcu – Prestress after loss) x Ac
Pile Capacity Design
                 Geotechnical Capacity
Collection of SI Data
                              Depth Vs SPT-N Blow Count
                 0       50     100    150        200   250      300   350   400
             0                                                                     0
             2
             4                                                                     2
             6
 Depth (m)



             8                                     Upper Bound                     4
         10
         12
                                                                                   6
         14
         16
                                                                                   8
         18
         20
                                   Design Line
         22          Lower                                                         10
                                   (Moderately
                     Bound        Conservative)
         24
         26                                                                        12
                 0       50     100    150        200   250      300   350   400
                 SPT Blow Count per 300mm Penetration
Pile Capacity Design
                                       Geotechnical Capacity
                           Collection of SI Data
                          Depth Vs SPT-N Blow Count                                               Depth Vs SPT-N Blow Count
                 0   50    100   150   200     250   300   350   400                          0   50   100      150     200   250   300   350   400

            0                                                          0                0                                                             0

            2                                                                           2

            4                                                                           4                                                             2
                                                                       2

            6                                                                           6

                                                                                        8




                                                                            Depth (m)
            8
                                             Upper Bound
Depth (m)




                                                                       4                                                                              4
            10                                                                          10

            12                                                                          12
                                                                       6                                                                              6
            14                                                                          14

            16                                                                          16

                                                                       8                                                                              8
            18                         Design Line                                      18
                                                                                                                      Upper Bound
                      Lower
                                                                                        20
            20        Bound
            22                                                         10               22    Lower                                                   10
                                                                                              Bound          Design Line
            24                                                                          24

            26                                                         12               26                                                            12

                 0   50    100   150   200     250   300   350   400                          0   50   100      150     200   250   300   350   400

             SPT Blow Count per 300mm Penetration                                            SPT Blow Count per 300mm Penetration
Pile Capacity Design
       Geotechnical Capacity

• Piles installed in a group may fail:
  • Individually
  • As a block
Pile Capacity Design
       Geotechnical Capacity

• Piles fail individually
  • When installed at large spacing
Pile Capacity Design
       Geotechnical Capacity

• Piles fail as a block
  • When installed at close spacing
Pile Capacity Design
Single Pile Capacity
Pile Capacity Design
      Factor of Safety (FOS)

Factor of Safety (FOS) is required
for
   Natural variations in soil strength &
   compressibility
Pile Capacity Design
         Factor of Safety (FOS)
Factor of Safety is
(FOS) required for
   Different degree of




                            Load
   mobilisation for shaft
                                               qsmob
   & for tip

                                       qbmob


                                   ≈ 5mm   Settlement
Pile Capacity Design
        Factor of Safety (FOS)
Partial factors of safety for shaft & base
capacities respectively
     For shaft, use 1.5 (typical)
     For base, use 3.0 (typical)
     Qall = ΣQsu + Qbu
            1.5    3.0
Pile Capacity Design
         Factor of Safety (FOS)


Global factor of safety for total ultimate
capacity
    Use 2.0 (typical)

     Qall = ΣQsu + Qbu
               2.0
Pile Capacity Design
      Factor of Safety (FOS)


Calculate using BOTH approaches
(Partial & Global)
Choose the lower of the Qall values
Pile Capacity Design
        Single Pile Capacity
                        Qu = ultimate bearing capacity
 Qu = Qs + Qb



                             Qs = skin friction




                             Qb = end bearing
Overburden Soil Layer
Pile Capacity Design
Single Pile Capacity : In Cohesive Soil
                                 Qsu              Qbu
          Qu = α.sus.As + sub.Nc.Ab

    Qu = Ultimate bearing capacity of the pile
    a = adhesion factor (see next slide)
    sus = average undrained shear strength for shaft
    As = surface area of shaft
    sub = undrained shear strength at pile base
    Nc = bearing capacity factor (taken as 9.0)
    Ab = cross sectional area of pile base
Pile Capacity Design
Single Pile Capacity: In Cohesive Soil
Adhesion factor (α) – Shear strength (Su)
          (McClelland, 1974)
              1.0
                                            Preferred
                                           Design Line
              0.8


              0.6

      Cα/Su
              0.4

     Adhesion
     Factor
             0.2



               0
                    25   50     75   100      125   150   175
                              Su (kN/m2)
Meyerhof                Fukuoka
                         su =
        fsu=2.5N                           fsu=α.su
SPT N              (0.1+0.15N)*50    α
          (kPa)                             (kPa)
                        (kPa)
  0        0             5           1        5
  1        2.5          12.5         1       12.5
  5       12.5          42.5        0.7     29.75
 10        25            80         0.52     41.6
 15       37.5          117.5       0.4       47
 20        50           155         0.33    51.15
 30        75           230         0.3       69
 40       100           305         0.3      91.5
Pile Capacity Design
    Single Pile Capacity: In Cohesive Soil

              Correlation Between SPT N and fsu
                                 fsu vs SPT N

        110

        100

         90

         80

         70

         60
(kPa)
 fsu




         50

         40

         30

         20

         10

          0
              0   5    10   15       20           25             30   35   40   45
                                          SPT N

                                    Meyerhof           Fukuoka
Pile Capacity Design
      Single Pile Capacity: In Cohesive Soil


       Values of undrained shear strength, su can be
       obtained from the following:
           Unconfined compressive test

           Field vane shear test

           Deduce based on Fukuoka’s Plot (minimum su )

           Deduce from SPT-N values based on Meyerhof
NOTE: Use only direct field data for shaft friction prediction
instead of Meyerhof
Pile Capacity Design
 Single Pile Capacity: In Cohesive Soil

Modified Meyerhof (1976):
    Ult. Shaft friction = Qsu ≅ 2.5N (kPa)

    Ult. Toe capacity = Qbu ≅ 250N (kPa)

                            or 9 su (kPa)

     (Beware of base cleaning for bored piles –
     ignore base capacity if doubtful)
Pile Capacity Design
Single Pile Capacity: In Cohesionless Soil



Modified Meyerhof (1976):
     Ult. Shaft Friction = Qsu ≅ 2.0N (kPa)

     Ult. Toe Capacity= Qbu ≅ 250N – 400N
     (kPa)
Pile Capacity Design
                                          Load (kN)
                          0
                          0   100
                              100         200
                                          200      300
                                                   300         400
                                                               400   500
                                                                     500

                     0
                     0                                                     0
                                                                           0




                     4
                     4                                                     4
                                                                           4


                                                ΣQsu
                     8
                     8
                                                  Qbu                      8
                                                                           8
         Depth (m)




                                                    ΣQsu + Qbu
                     12
                     12                                                    12
                                                                           12

   ΣQsu + Qbu                                              ΣQsu + Qbu
   1.5    3.0                                                  2.0
                     16
                     16                                                    16
                                                                           16




                     20
                     20                                                    20
                                                                           20

                          0
                          0         200
                                    200                  400
                                                         400         600
                                                                     600
Pile Capacity Design
   Block Capacity
Pile Capacity Design
    Block Capacity:In Cohesive Soil

         Qu = 2D(B+L) s + 1.3(sb.Nc.B.L)
Where
Qu= ultimate bearing capacity of pile group
D = depth of pile below pile cap level
B = width of pile group
L = length of pile group
s = average cohesion of clay around group
sb = cohesion of clay beneath group
Nc= bearing capacity factor = 9.0
(Refer to Text by Tomlinson, 1995)
Pile Capacity Design
Block Capacity: In Cohesionless Soil




 No risk of group failure
if FOS of individual pile is
        adequate
Pile Capacity Design
  Block Capacity: On Rock



No risk of block failure
if the piles are properly
    seated in the rock
        formation
Pile Capacity Design
Negative Skin Friction (NSF)
Pile Capacity Design
      Negative Skin Friction


Compressible soil layer consolidates
with time due to:
  Surcharge of fill
  Lowering of groundwater table
Pile Capacity Design
        Negative Skin Friction


                   Hf
       Fill
OGL
                    0
                         1       2   3 Month
                   ρs


      Clay
Pile Capacity Design
     Negative Skin Friction



Pile to length (floating pile)
  Pile settles with consolidating soil
  NO NSF
Pile Capacity Design
        Negative Skin Friction

Pile to set at hard stratum (end-
bearing pile)
    Consolidation causes downdrag forces on
    piles as soil settles more than the pile
Pile Capacity Design
      Negative Skin Friction


WARNING:
  No free fill by the contractor to avoid
  NSF
Effect of NSF …




Reduction of Pile Carrying Capacity
Effect of NSF …
NSF Preventive Measures
 Avoid Filling
 Carry Out Surcharging
 Sleeve the Pile Shaft
 Slip Coating
 Reserve Structural Capacity for NSF
 Allow for Larger Settlements
Pile Capacity Design
           Negative Skin Friction
Qall = (Qsu/1.5 + Qbu/3.0)
                             Qall = (Qsu/1.5 + Qbu/3.0) - Qneg

                                                    FL
                 OGL          Sand                OGL



 Clay
                              Clay                Qneg
                 Qsu



                                                  Qsu
 Sand                         Sand

           Qba
                                            Qba
Pile Capacity Design
                          Negative Skin Friction
    Increased Pile Axial Load
Check: maximum axial load < structural pile
                              SPT-N (Blows/300mm)          Settlement (mm)                    Axial Compression Force (kN)
capacity                  0
                              0 10 20 30 40 50
                                                 70   60   50   40    30      20   10
                                                                                        100 0 -100 -200 -300-400-500-600 -700 -800 -900-1000
                                                                                        0



                          5


                         10


                         15
        Depth (m, bgl)




                                                        Settlement Curves &
                         20                           Axial Compression Force
                                                                  14 May 98
                                                                  15 May 98
                                                                  18 May 98
                         25                                       21 May 98
                                                                  04 Jun 98
                                                                  09 Jun 98
                         30                                       19 Jun 98
                                                                  02 Jul 98
                                                                  13 Jul 98
                                                                                                             Maximum
                                   Borehole
                         35
                                              BH-1                   Datum = 36.300m                         axial load
                                              BH-2
                         40
Pile Capacity Design
           Factor of Safety (FOS)
 Without Negative Skin Friction:

                                   Qult
Allowable working load
                                   FOS
With Negative Skin Friction:

Allowable working load

      Qult
                  (Qneg + etc)
      FOS
Pile Capacity Design
  Static Pile Load Test (Piles with NSF)
• Specified Working Load (SWL) = Specified foundation
  load at pile head
• Design Verification Load (DVL) = SWL + 2 Qneg
• Proof Load: will not normally exceed
   DVL + SWL
Pile Settlement Design
Pile Settlement Design
       In Cohesive Soil

Design for total settlement &
differential settlement for design
tolerance
In certain cases, total settlement not an
           cases
issue
Differential settlement can cause
damage to structures
Pile Settlement Design
             In Cohesive Soil



      Pile Group Settlement in Clay
                     =

   Immediate /           Consolidation
Elastic Settlement   +    Settlement
Pile Settlement Design
                     In Cohesive Soil
IMMEDIATE SETTLEMENT

          μ1μ 0 qn B                 by Janbu, Bjerrum and
 pi =                                Kjaernsli (1956)
                Eu
 Where
 pi = average immediate settlement
 qn= pressure at base of equivalent raft
 B = width of the equivalent raft
 Eu= deformation modulus
 μ1, μ0= influence factors for pile group width, B at depth D
         below ground surface
Pile Settlement Design
                      In Cohesive Soil
IMMEDIATE SETTLEMENT

                                   μ1
                                           μ0




Influence factors (after
Janbu, Bjerrum and
Kjaernsli, 1956)
Pile Settlement Design
              In Cohesive Soil

CONSOLIDATION SETTLEMENT




  As per footing (references given later)
Pile Settlement Design
       On Rock




No risk of excessive
    settlement
Pile Installation Methods
PILE INSTALLATION
         METHODS
•Diesel / Hydraulic / Drop Hammer
 Driving
•Jacked-In
•Prebore Then Drive
•Prebore Then Jacked In
•Cast-In-Situ Pile
Diesel Drop Hammer   Hydraulic Hammer
       Driving            Driving
Jacked-In
  Piling
Jacked-In Piling (Cont’d)
Cast-In-Situ
Cast-In-Situ
   Piles
(Micropiles)
(Micropiles)
Types of Piles
TYPES OF PILES

•Treated Timber      •Steel Piles
Piles
                     •Boredpiles
•Bakau Piles
                     •Micropiles
•R.C. Square Piles
                     •Caisson Piles
•Pre-Stressed
 Concrete Spun
 Piles
R.C. Square Piles

Size : 150mm to 400mm
Lengths : 3m, 6m, 9m and 12m
Structural Capacity : 25Ton to 185Ton
Material : Grade 40MPa Concrete
Joints: Welded
Installation Method :
 –Drop Hammer
 –Jack-In
RC
Square
 Piles
Pile Marking
Pile Lifting
Pile Fitting to Piling Machine
Pile
Positioning
Pile Joining
Considerations in Using RC
     Square Piles …
   •Pile Quality
   •Pile Handling Stresses
   •Driving Stresses
   •Tensile Stresses
   •Lateral Loads
   •Jointing
Pre-stressed Concrete Spun
           Piles
Size : 250mm to 1000mm
Lengths : 6m, 9m and 12m (Typical)
Structural Capacity : 45Ton to 520Ton
Material : Grade 60MPa & 80MPa Concrete
Joints: Welded
Installation Method :
 –Drop Hammer
 –Jack-In
Spun Piles
Spun Piles vs RC Square Piles
 Spun Piles have …
   •Better Bending Resistance
   •Higher Axial Capacity
   •Better Manufacturing Quality
   •Able to Sustain Higher Driving Stresses
   •Higher Tensile Capacity
   •Easier to Check Integrity of Pile
   •Similar cost as RC Square Piles
Steel H Piles

Size : 200mm to 400m
Lengths : 6m and 12m
Structural Capacity : 40Ton to 1,000Ton
Material : 250N/mm2 to 410N/mm2 Steel
Joints: Welded
Installation Method :
 –Hydraulic Hammer
 –Jack-In
Steel H
 Piles
Steel H Piles (Cont’d)
Steel H Piles Notes…

  •Corrosion Rate
  •Fatigue
  •OverDriving
OverDriving
of Steel Piles
Large Diameter Cast-In-Situ
    Piles (Bored Piles)

Size : 450mm to 2m
Lengths : Varies
Structural Capacity : 80Ton to 2,300Tons
Concrete Grade : 20MPa to 30MPa (Tremie)
Joints : None
Installation Method : Drill then Cast-In-Situ
Drilling
                        Borepile Construction




Overburden Soil Layer


Bedrock
Advance Drilling
                        Borepile Construction




Overburden Soil Layer


Bedrock
Drilling & Advance
                        Borepile Construction
   Casing




Overburden Soil Layer


Bedrock
Drill to Bedrock
                        Borepile Construction




Overburden Soil Layer


Bedrock
Lower
                        Borepile Construction
   Reinforcement
   Cage




Overburden Soil Layer


Bedrock
Lower Tremie
                        Borepile Construction
   Chute




Overburden Soil Layer


Bedrock
Pour Tremie
                        Borepile Construction
   Concrete




Overburden Soil Layer


Bedrock
Completed
                        Borepile Construction
   Borepile




Overburden Soil Layer


Bedrock
Bored Pile Construction

BORED PILING MACHINE




    BG22
Rock Reamer   Rock Auger
Cleaning Bucket
Rock Chisel




Harden Steel
Bored Pile Construction

DRILLING EQUIPMENT




                  Coring
                  bucket     Soil auger
       Cleaning
        bucket
Bored Pile Construction

BENTONITE PLANT
                         Desanding
                          Machine




     Water
     Tank    Mixer             Slurry
                               Tank
Drilling
Lower
Reinforcement
Place
 Tremie
Concrete
Completed Boredpile
Borepile Cosiderations…

•Borepile Base Difficult to Clean

•Bulging / Necking

•Collapse of Sidewall

•Dispute on Level of Weathered Rock
Micropiles

Size : 100mm to 350mm Diameter
Lengths : Varies
Structural Capacity : 20Ton to 250Ton
Material : Grade 25MPa to 35MPa Grout
          N80 API Pipe as Reinforcement
Joints: None
Installation Method :
 –Drill then Cast-In-Situ
 –Percussion Then Cast-In-Situ
Cast-In-Situ
   Piles
(Micropiles)
TYPES OF PILE SHOES

  •Flat Ended Shoe
  •Oslo Point
  •Cast-Iron Pointed Tip
  •Cross Fin Shoe
  •H-Section
Cross Fin Shoe
Oslo Point Shoe
Cast Iron Tip Shoe
H-Section Shoe
Piling Supervision
Uniform Building By
 Law (UBBL)1984
PILING SUPERVISION
•Ensure That Piles Are Stacked Properly
•Ensure that Piles are Vertical During Driving
•Keep Proper Piling Records
•Ensure Correct Pile Types and Sizes are Used
•Ensure that Pile Joints are Properly Welded with
 NO GAPS
•Ensure Use of Correct Hammer Weights and Drop
 Heights
PILING SUPERVISION
            (Cont’d)
•Ensure that Proper Types of Pile Shoes are Used.
•Check Pile Quality
•Ensure that the Piles are Driven to the Required
 Lengths
•Monitor Pile Driving
FAILURE OF PILING
     SUPERVISION

Failing to Provide Proper Supervision
          WILL Result in
  Higher Instances of Pile Damage
             & Wastage
Pile Damage
Driven concrete piles are vulnerable
    to damages by overdriving.
Damage to Timber Pile
Weak
Timber
 Joint
Damage To RC Pile Toe
Damage to
 RC Pile
  Head
Damage to
 RC Piles
Damage to RC Piles – cont’d
Tilted RC
   Piles
Damage to Steel Piles
Damaged Steel Pipe Piles
Detection of Pile Damage
 Through Piling Records
Piling Problems
Piling Problems – Soft Ground
Piling Problems – Soft Ground
  Ground heave due to
pressure relief at base &
    surcharge near
      excavation




                        Pile tilts & moves/walks
Piling Problems – Soft Ground
Piling in Kuala Lumpur Limestone
Important Points to Note:
  • Highly Irregular Bedrock Profile
  • Presence of Cavities & Solution Channels
  • Very Soft Soil Immediately Above Limestone
  Bedrock

Results in …
  • High Rates of Pile Damage
  • High Bending Stresses
Piling Problems in Typical Limestone
              Bedrock
Piling Problems – Undetected
          Problems
Piling Problems – Coastal Alluvium
Piling Problems – Defective Piles




                         Defect due to poor
Seriously damaged        workmanship of pile
pile due to severe       casting
driving stress in soft
ground (tension)
Piling Problems – Defective Piles




                      Problems of
                      defective pile head
Defective pile shoe   & overdriving!
Piling Problems – Defective Piles
        Non-
        chamfered
        corners




           Cracks&
           fractured
Piling Problems – Defective Piles




        Pile head defect due to
        hard driving or and poor
             workmanship
Piling Problem - Micropiles




              Sinkholes caused by
              installation method-
                  dewatering?
Piling in Fill Ground
Important Points to Note:
  •High Consolidation Settlements If Original Ground is
  Soft
  •Uneven Settlement Due to Uneven Fill Thickness
  •Collapse Settlement of Fill Layer If Not Compacted
   Properly

Results in …
  •Negative Skin Friction (NSF) & Crushing of Pile Due
   to High Compressive Stresses
  •Uneven Settlements
Typical Design and
     Construction Issues #1
Issue #1
Pile Toe Slippage Due to Steep Incline Bedrock


Solution #1
Use Oslo Point Shoe To Minimize Pile Damage
Pile Breakage on Inclined
      Rock Surface


               No Proper Pile
                   Shoe
Extension Pile
 Pile
Joint
First Contact
B/W Toe and
Inclined Rock
Pile Joint Breaks


   Pile Body Bends


  Toe “Kicked Off”
     on Driving
Pile Breakage on Inclined
      Rock Surface




                 Continue
                “Sliding” of
                    Toe
Use Oslo Point Shoe to Minimize
           Damage
Design and Construction
           Issues #2
Issue #2
Presence of Cavity


Solution #2
Detect Cavities through Cavity Probing then
perform Compaction Grouting
Presence of Cavity




            Pile Sitting on
              Limestone
             with Cavity
Application of
Building Load
Application of
Building Load




        Roof of Cavity
       starts to Crack …
Building Collapse



Pile Plunges !



                                     Collapse of
                                     Cavity Roof
Design and Construction
           Issues #3
Issue #3
Differential Settlement


Solution #3
Carry out analyses to check the settlement
compatibility if different piling system is adopted
Differential Settlement of Foundation
 Link House of
    SAFETY
Original Building
Construction                                  Cracks!!
Not Compromised
                    Original House            Renovation:
                       on Piles                Construct
                                              Extensions
                Piling in Progress
               No Settlement
                                              Settlement
  Soft                 Piles         No
                     transfer        pile
 Layer               Load to
                       Hard
                      Layer

                                            Hard Layer
                                                  SPT>50
Eliminate Differential Settlement
                                    Construct
                                  Extension with
                                  Suitable Piles


            Piling in Progress



 Soft
Layer


                                   Hard Layer
   All Load transferred to Hard
        Layer – No Cracks!                SPT>50
Problem of Short Piles
                                             Cracks!!
                                             Construct
                                             Extensions
                                             with Short
               Piling in Progress               Piles

                                                    Load
                                              transferred to
 Soft                               Soft!       Soft Layer,
Layer                                           Extension
                                                still Settles

                                            Hard Layer
        Load from Original House
        transferred to Hard Layer                  SPT>50
Cracks at Extension
Typical Design and
      Construction Issues #4
Issue #4
Costly conventional piling design – piled to set to
deep layer in soft ground

Solution #4
-Strip footings / Raft
-Floating Piles
“Conventional” Foundation for
     Low Rise Buildings
Foundation for
Low Rise Buildings (Soil Settlement)
Settling Platform Detached from Building




                             Settlement




                      Exposed Pile
Conceptual Design of
     FOUNDATION SYSTEM
1.   Low Rise Buildings :-
     (Double-Storey Houses)
     = Strip Footings or Raft or
     Combination.

2.   Medium Rise Buildings :-
     = Floating Piles System.
Low Rise Buildings on
              Piled Raft/Strips


  Fill




                                    Strip / Raft
                                     System
25-30m
Soft Clay




  Stiff
Stratum

             Hard Layer
Comparison
Building on Piles        Building on Piled Strips




                      Fill




                     25-30m
                    Soft Clay


                                                Strip
                                               System


                       Stiff
                     Stratum

                                  Hard Layer
Comparison (after settlement)
Building on Piles        Building on Piled Strips




                      Fill




                    25-30m
                    Soft Clay


                                                Strip
                                               System


                      Stiff
                    Stratum

                                  Hard Layer
Advantages of
   Floating Piles System
1. Cost Effective.

2. No Downdrag problems on the
   Piles.

3. Insignificant Differential
   Settlement between Buildings and
   Platform.
Bandar Botanic
Bandar Botanic at Night
Soft Ground Engineering
Myths in Piling
MYTHS IN PILING #1
Myth:
 Dynamic Formulae such as Hiley’s Formula
 Tells us the Capacity of the Pile


Truth:
Pile Capacity can only be verified by using:
  (i) Maintained (Static) Load Tests
  (ii)Pile Dynamic Analyser (PDA) Tests
MYTHS IN PILING #2
Myth:
 Pile Achieves Capacity When It is Set.


Truth:
 Pile May Only “Set” on Intermediate Hard
 Layer BUT May Still Not Achieve Required
 Capacity within Allowable Settlement.
CASE HISTORIES
Case 1: Structural distortion & distresses


Case 2: Distresses at houses
CASE HISTORY 1
Distortion & Distresses on 40
Single/ 70 Double Storey Houses

Max. 20m Bouldery Fill on
Undulating Terrain
Platform Settlement
Short Piling Problems
Downdrag on Piles
Distresses on Structures
Void
70
                                                                                       Piling Contractor A
                                          Offset 36.2m                                                               Offset 13.1m                     Building
                                                                                            Offset 13.1m                                              Platform
                               60              Offset 13.1m
                                                                                                                                                   Original
R e d u c e d L e v e l (m )




                                                                                                                                                Ground Profile
                               50
                                                                                                                          N=34


                                                                                                                 ?    ?
                                        N=30
                               40                                                                          ? ?
                                        N=5

                                                                                                N=40
                                                                                            ?
                                                                  ?      ?              ?                                            Filled ground
                                                       N=25                    ?                                                     Original Ground
                                               ?              ?
                               30       N=29
                                                ?                                                                                    Hard Stratum
                                                                                                                                     Borehole
                                                                                                                                     Pile Toe
                                                                             Profile with SPT 'N'≅30                                 Pile Toe of Additional
                                               Profile with SPT 'N'>50
                                                                                                                                     Piles
                               20
                                    0                         40000                    80000          120000                     160000              200000
                                                                                        Coordinate-X (mm)
80          Piling
                                         Contractor A                                     Piling Contractor B
                               70
                                                                               Offset 9.1m
                                              Offset 9.1m
R e d u c e d L e v e l (m )




                               60
                                                                        N=34
                                          Profile with SPT 'N'≅30
                                                                                                                            Building Platform
                                                                        N=28
                               50                               ?
                                                                        N=41

                                                                    ?
                                        N=30                                                  Original Ground Profile     Filled ground
                                                                                                                          Original Ground
                                                ?       ?
                               40       N=5                                                                               Hard Stratum
                                                                                                                          Borehole
                                        N=29                                                                              Pile Toe
                                                                                                                          Pile Toe of Additional
                                         ?                                                                                Piles
                                                                Profile with SPT 'N'>50
                               30
                                    0                    40000                  80000          120000                   160000               200000
                                                                                 Coordinate-X (mm)
Prevention Measures
Design:
– Consider downdrag in foundation design
– Alternative strip system
Construction:
– Proper QA/QC
– Supervision
CASE HISTORY 2
Distresses on 12 Double Storey
Houses & 42 Townhouses
Filled ground: platform settlement
Design problem: non-suspended floor
with semi-suspended detailing
Bad earthwork & layout design
Short piling problem
Diagonal cracks due
   to differential
settlement between
      columns
             Larger column
               settlement
Sagging
 Ground
Floor Slab
SAGGING PROFILE OF NON-                      NON-SUSPENDED GROUND FLOOR
SUSPENDED GROUND FLOOR SLAB                  SLAB BEFORE SETTLEMENT




          V               ρs                                V <V
              e > Vc            V
                                 c                           c     e

          PILE                                         PILECAP




                                    BUILDING PLATFORM PROFILE AFTER
                                    SETTLEMENT


     ρs         ACTUAL FILLED PLATFORM SETTLEMENT
Distorted Car Porch Roof
Poor Earthwork Layout

Silt trap



            BLOCK 2




                        Temporary
                        earth drain
            BLOCK 1
Prevention Measures
Planning:
– Proper building layout planning to suit terrain
  (eg. uniform fill thickness)
– Sufficient SI
Design:
– Consider filled platform settlement
– Earthwork layout
Construction:
– Supervision on earthwork & piling
SUMMARY
Importance of Preliminary Study
Understanding the Site Geology
Carry out Proper Subsurface Investigation
that Suits the Terrain & Subsoil
Selection of Suitable Pile
Pile Design Concepts
SUMMARY
Importance of Piling Supervision
Typical Piling Problems Encountered
Present Some Case Histories
54 PEOPLE TOOK PART IN THIS
                                       CONCERTED ACROBATIC JUMP.
FERRARI ‘S PITSTOP WAS COMPLETED BY
15 MECHANICS (FUEL AND TYRES) IN 6.0
SECONDS FLAT.
PILED FOUNDATION DESIGN & CONSTRUCTION GUIDE

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PILED FOUNDATION DESIGN & CONSTRUCTION GUIDE

  • 1. PILED FOUNDATION DESIGN & CONSTRUCTION By Ir. Dr. Gue See Sew http://www.gnpgeo.com.my
  • 2. Contents Overview Preliminary Study Site Visit & SI Planning Pile Design Pile Installation Methods Types of Piles
  • 3. Contents (Cont’d) Piling Supervision Pile Damage Piling Problems Typical Design and Construction Issues Myths in Piling Case Histories Conclusions
  • 5. What is a Pile Foundation It is a foundation system that transfers loads to a deeper and competent soil layer.
  • 6. When To Use Pile Foundations • Inadequate Bearing Capacity of Shallow Foundations • To Prevent Uplift Forces • To Reduce Excessive Settlement
  • 7.
  • 8. PILE CLASSIFICATION Friction Pile – Load Bearing Resistance derived mainly from skin friction End Bearing Pile – Load Bearing Resistance derived mainly from base
  • 10. End Bearing Pile Overburden Soil Rock / Hard Layer
  • 12. Preliminary Study Type & Requirements of Superstructure Proposed Platform Level (ie CUT or FILL) Geology of Area Previous Data or Case Histories Subsurface Investigation Planning Selection of Types & Size of Piles
  • 13. Previous Data & Case Histories Existing Existing Proposed Development Development Development B A Only Need Minimal Number of Boreholes Bedrock Profile
  • 14. Challenge The Norm Thru Innovation To Excel
  • 15. SELECTION OF PILES Factors Influencing Pile Selection – Types of Piles Available in Market (see Fig. 1) – Installation Method – Contractual Requirements – Ground Conditions (eg Limestone, etc) – Site Conditions & Constraints (eg Accessibility) – Type and Magnitude of Loading – Development Program & Cost – etc
  • 16. TYPE OF PILES DISPLACEMENT PILES NON-DISPLACEMENT PILES TOTALLY PREFORMED PILES DRIVEN CAST IN-PLACE PILES Bored piles (A ready-made pile is driven or jacked (a tube is driven into ground to Micro piles into the ground) form void) Hollow Solid Concrete Tube Steel Tube Small displacement Closed ended tube concreted Closed ended tube Open ended tube Steel Pipe Concrete Spun Piles with tube left in extracted while position concreting (Franki) Concrete Steel H-piles Bakau piles (small displacement) Treated timber pile Precast R.C. Precast prestressed piles piles FIG 1: CLASSIFICATION OF PILES
  • 17. PREFORMED PILES LEGEND : STEEL PIPE PILES TYPE OF PILE AUGERED PILES INDICATES THAT THE PILE TYPE IS STEEL H PILES JACKED PILES 8 TIMPER PILES BORED PILES BAKAU PILES MICROPILES SUITABLE SPUN PILES PSC PILES DESIGN RC PILES INDICATES THAT THE PILE TYPE IS CONSIDERATIONS x NOT SUITABLE ? ? ? ? x ? INDICATES THAT THE USE OF PILE <100 KN a a a a a ? ? x ? TYPE IS DOUBTFUL OR NOT COST 100-300 a a a a a a a a SCALE OF LOAD EFFECTIVE UNLESS ADDITIONAL (STRUCTURAL) 300-600 ? a a a a a a a a a a 600-1100 x ? a a a a a ? a a ? MEASURES TAKEN COMPRESSIVE LOAD PER COLUMN 1100-2000 x ? a a a a a ? a a ? 2000-5000 x x a a a a a ? a a ? 5000-10000 x x a a a a a x a a x >10000 x x ? a a a a x a ? x <5m ? ? ? ? ? ? ? x a a ? a a a a a a a ? a a a BEARING TYPE 5-10m MAINLY END -BEARING 10-20m ? ? a a a a a a a a a (D=Anticipated depth of bearing) 20-30m x x a a a a a a a a a 30-60m x x a a a a a a a ? a MAINLY FRICTION a a a a a ? a a a ? a PARTLY FRICTION + PARTLY END BEARING a a a a a a a a a ? a LIMESTON FORMATION ? ? ? ? ? a a a ? a a BEARING TYPE OF LAYER WEATHERED ROCK / SOFT ROCK x x a a a a a ? a a ? ROCK (RQD > 70%) x x ? ? ? a a ? a a ? x ? GEOTECHNICAL DENSE / VERY DENSE SAND a a a a a a a a a SOFT SPT < 4 a a a a a a a a a ? a M. STIFF SPT = 4 - 15 a a a a a a a a a a a TYPE OF INTERMEDIATE LAYER COHESIVE SOIL V. STIFF SPT = 15 - 32 ? a a a a a a a a a a HARD SPT > 32 x ? a a a a a a a a a LOOSE SPT < 10 a a a a a a a a a a a M. DENSE SPT = 10 - 30 ? a a a a a a a a a a COHESIVELESS SOIL DENSE SPT = 30 - 50 x ? a a a a a a a a a V. DENSE SPT > 50 x x a a a a a ? a a ? S < 100 mm x ? a a a a a a a a ? SOIL WITH SOME BOULDERS / 100-1000mm x x ? ? ? a a ? a a x COBBLES (S=SIZE) 1000-3000mm x x ? ? ? ? ? ? ? a x >3000mm x x ? ? ? ? ? ? ? a x GROUND ABOVE PILE CAP a a a a a a a a a a a WATER BELOW PILE CAP x a a a a a a a a a a NOISE + VIBRATION; COUNTER MEASURES ? ? ? ? ? a a a a a a ENVIRONME REQUIRED NT PREVENTION OF EFFECTS ON ADJOINING ? ? ? ? ? ? ? ? a a a STRUCTURES UNIT COST (SUPPLY & INSTALL) RM/TON/M 0.5-2.5 0.3-2.0 1.0-3.5 1-2 0.5-2 1.5-3 1-2.5 FIG 2 : PILE SELECTION CHART
  • 18. Pile Selection Based on Cost Details: 250mm Spun Piles 300mm Spun Piles Micropile Total Points 83 70 70 Average Length 9m 9m 9m Average Rock Socket Length - - 2.5m Indicative Rates : Mob & Demob RM 50,000.00 RM 50,000.00 RM 20,000.00 Supply RM 33.00 / m RM 42.00 / m - Drive RM 30.00 / m RM 32.00 / m - Cut Excess, Dispose + Starter Bars RM 200.00 / Nos RM 200.00 / Nos - Movement - - RM 200.00 / Nos Drilling in Soil - - RM 110.00 / m Drilling in Rock - - RM 240.00 / m API Pipe - - RM 120.00 / m Grouting - - RM 85.00 / m Pile Head - - RM 150.00 / Nos Est. Ave. Cost Per Point RM 967.00 / Nos RM 1,066.00 / Nos RM 4,297.50 / Nos Est. Foundation Cost RM 190,261.00 RM 184,620.00 RM 380,825.00 √
  • 19. Site Visit and SI Planning
  • 20. Site Visit Things To Look For … Accessibility & Constraints of Site Adjacent Structures/Slopes, Rivers, Boulders, etc Adjacent Activities (eg excavation) Confirm Topography & Site Conditions Any Other Observations that may affect Design and Construction of Foundation
  • 21. Subsurface Investigation (SI) Planning Provide Sufficient Boreholes to get Subsoil Profile Collect Rock Samples for Strength Tests (eg UCT) In-Situ Tests to get consistency of ground (eg SPT) Classification Tests to Determine Soil Type Profile Soil Strength Tests (eg CIU) Chemical Tests (eg Chlorine, Sulphate, etc)
  • 22. Typical Cross-Section at Hill Site Ground Level Hard Material Level Very Hard Material Level Bedrock Level Groundwater Level
  • 23. EXISTING CROSS SECTION GROUND LEVEL BH BH C’1, ø’1 ’ r C ’ 2, ø 2 edW T Laye BH Perch Cla y ey Seepage C’3, ø’3 Water Table
  • 24. Placing Boreholes in Limestone Areas Stage 1 : Preliminary S.I. - Carry out geophysical survey (for large areas) Stage 2: Detailed S.I. - Boreholes at Critical Areas Interpreted from Stage 1 Stage 3: During Construction - Rock Probing at Selected Columns to supplement Stage 2
  • 26. PILE DESIGN Allowable Pile Capacity is the minimum of : 1) Allowable Structural Capacity 2) Allowable Geotechnical Capacity a. Negative Skin Friction b. Settlement Control
  • 27. PILE DESIGN Structural consideration • Not overstressed during handling, installation & in service for pile body, pile head, joint & shoe. • Dimension & alignment tolerances (common defects?) • Compute the allowable load in soft soil (<10kPa) over hard stratum • Durability assessment
  • 28. Pile Capacity Design Structural Capacity Qall = Allowable pile capacity Concrete Pile fcu = characteristic strength Qall = 0.25 x fcu x Ac of concrete fs = yield strength of steel Ac = cross sectional area of Steel Pile concrete Qall = 0.3 x fy x As As = cross sectional area of steel Prestressed Concrete Pile Qall = 0.25 (fcu – Prestress after loss) x Ac
  • 29. Pile Capacity Design Geotechnical Capacity Collection of SI Data Depth Vs SPT-N Blow Count 0 50 100 150 200 250 300 350 400 0 0 2 4 2 6 Depth (m) 8 Upper Bound 4 10 12 6 14 16 8 18 20 Design Line 22 Lower 10 (Moderately Bound Conservative) 24 26 12 0 50 100 150 200 250 300 350 400 SPT Blow Count per 300mm Penetration
  • 30. Pile Capacity Design Geotechnical Capacity Collection of SI Data Depth Vs SPT-N Blow Count Depth Vs SPT-N Blow Count 0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400 0 0 0 0 2 2 4 4 2 2 6 6 8 Depth (m) 8 Upper Bound Depth (m) 4 4 10 10 12 12 6 6 14 14 16 16 8 8 18 Design Line 18 Upper Bound Lower 20 20 Bound 22 10 22 Lower 10 Bound Design Line 24 24 26 12 26 12 0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400 SPT Blow Count per 300mm Penetration SPT Blow Count per 300mm Penetration
  • 31. Pile Capacity Design Geotechnical Capacity • Piles installed in a group may fail: • Individually • As a block
  • 32. Pile Capacity Design Geotechnical Capacity • Piles fail individually • When installed at large spacing
  • 33. Pile Capacity Design Geotechnical Capacity • Piles fail as a block • When installed at close spacing
  • 35. Pile Capacity Design Factor of Safety (FOS) Factor of Safety (FOS) is required for Natural variations in soil strength & compressibility
  • 36. Pile Capacity Design Factor of Safety (FOS) Factor of Safety is (FOS) required for Different degree of Load mobilisation for shaft qsmob & for tip qbmob ≈ 5mm Settlement
  • 37. Pile Capacity Design Factor of Safety (FOS) Partial factors of safety for shaft & base capacities respectively For shaft, use 1.5 (typical) For base, use 3.0 (typical) Qall = ΣQsu + Qbu 1.5 3.0
  • 38. Pile Capacity Design Factor of Safety (FOS) Global factor of safety for total ultimate capacity Use 2.0 (typical) Qall = ΣQsu + Qbu 2.0
  • 39. Pile Capacity Design Factor of Safety (FOS) Calculate using BOTH approaches (Partial & Global) Choose the lower of the Qall values
  • 40. Pile Capacity Design Single Pile Capacity Qu = ultimate bearing capacity Qu = Qs + Qb Qs = skin friction Qb = end bearing Overburden Soil Layer
  • 41. Pile Capacity Design Single Pile Capacity : In Cohesive Soil Qsu Qbu Qu = α.sus.As + sub.Nc.Ab Qu = Ultimate bearing capacity of the pile a = adhesion factor (see next slide) sus = average undrained shear strength for shaft As = surface area of shaft sub = undrained shear strength at pile base Nc = bearing capacity factor (taken as 9.0) Ab = cross sectional area of pile base
  • 42. Pile Capacity Design Single Pile Capacity: In Cohesive Soil Adhesion factor (α) – Shear strength (Su) (McClelland, 1974) 1.0 Preferred Design Line 0.8 0.6 Cα/Su 0.4 Adhesion Factor 0.2 0 25 50 75 100 125 150 175 Su (kN/m2)
  • 43. Meyerhof Fukuoka su = fsu=2.5N fsu=α.su SPT N (0.1+0.15N)*50 α (kPa) (kPa) (kPa) 0 0 5 1 5 1 2.5 12.5 1 12.5 5 12.5 42.5 0.7 29.75 10 25 80 0.52 41.6 15 37.5 117.5 0.4 47 20 50 155 0.33 51.15 30 75 230 0.3 69 40 100 305 0.3 91.5
  • 44. Pile Capacity Design Single Pile Capacity: In Cohesive Soil Correlation Between SPT N and fsu fsu vs SPT N 110 100 90 80 70 60 (kPa) fsu 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 45 SPT N Meyerhof Fukuoka
  • 45. Pile Capacity Design Single Pile Capacity: In Cohesive Soil Values of undrained shear strength, su can be obtained from the following: Unconfined compressive test Field vane shear test Deduce based on Fukuoka’s Plot (minimum su ) Deduce from SPT-N values based on Meyerhof NOTE: Use only direct field data for shaft friction prediction instead of Meyerhof
  • 46. Pile Capacity Design Single Pile Capacity: In Cohesive Soil Modified Meyerhof (1976): Ult. Shaft friction = Qsu ≅ 2.5N (kPa) Ult. Toe capacity = Qbu ≅ 250N (kPa) or 9 su (kPa) (Beware of base cleaning for bored piles – ignore base capacity if doubtful)
  • 47. Pile Capacity Design Single Pile Capacity: In Cohesionless Soil Modified Meyerhof (1976): Ult. Shaft Friction = Qsu ≅ 2.0N (kPa) Ult. Toe Capacity= Qbu ≅ 250N – 400N (kPa)
  • 48. Pile Capacity Design Load (kN) 0 0 100 100 200 200 300 300 400 400 500 500 0 0 0 0 4 4 4 4 ΣQsu 8 8 Qbu 8 8 Depth (m) ΣQsu + Qbu 12 12 12 12 ΣQsu + Qbu ΣQsu + Qbu 1.5 3.0 2.0 16 16 16 16 20 20 20 20 0 0 200 200 400 400 600 600
  • 49. Pile Capacity Design Block Capacity
  • 50. Pile Capacity Design Block Capacity:In Cohesive Soil Qu = 2D(B+L) s + 1.3(sb.Nc.B.L) Where Qu= ultimate bearing capacity of pile group D = depth of pile below pile cap level B = width of pile group L = length of pile group s = average cohesion of clay around group sb = cohesion of clay beneath group Nc= bearing capacity factor = 9.0 (Refer to Text by Tomlinson, 1995)
  • 51. Pile Capacity Design Block Capacity: In Cohesionless Soil No risk of group failure if FOS of individual pile is adequate
  • 52. Pile Capacity Design Block Capacity: On Rock No risk of block failure if the piles are properly seated in the rock formation
  • 53. Pile Capacity Design Negative Skin Friction (NSF)
  • 54. Pile Capacity Design Negative Skin Friction Compressible soil layer consolidates with time due to: Surcharge of fill Lowering of groundwater table
  • 55. Pile Capacity Design Negative Skin Friction Hf Fill OGL 0 1 2 3 Month ρs Clay
  • 56. Pile Capacity Design Negative Skin Friction Pile to length (floating pile) Pile settles with consolidating soil NO NSF
  • 57. Pile Capacity Design Negative Skin Friction Pile to set at hard stratum (end- bearing pile) Consolidation causes downdrag forces on piles as soil settles more than the pile
  • 58. Pile Capacity Design Negative Skin Friction WARNING: No free fill by the contractor to avoid NSF
  • 59. Effect of NSF … Reduction of Pile Carrying Capacity
  • 61. NSF Preventive Measures Avoid Filling Carry Out Surcharging Sleeve the Pile Shaft Slip Coating Reserve Structural Capacity for NSF Allow for Larger Settlements
  • 62. Pile Capacity Design Negative Skin Friction Qall = (Qsu/1.5 + Qbu/3.0) Qall = (Qsu/1.5 + Qbu/3.0) - Qneg FL OGL Sand OGL Clay Clay Qneg Qsu Qsu Sand Sand Qba Qba
  • 63. Pile Capacity Design Negative Skin Friction Increased Pile Axial Load Check: maximum axial load < structural pile SPT-N (Blows/300mm) Settlement (mm) Axial Compression Force (kN) capacity 0 0 10 20 30 40 50 70 60 50 40 30 20 10 100 0 -100 -200 -300-400-500-600 -700 -800 -900-1000 0 5 10 15 Depth (m, bgl) Settlement Curves & 20 Axial Compression Force 14 May 98 15 May 98 18 May 98 25 21 May 98 04 Jun 98 09 Jun 98 30 19 Jun 98 02 Jul 98 13 Jul 98 Maximum Borehole 35 BH-1 Datum = 36.300m axial load BH-2 40
  • 64. Pile Capacity Design Factor of Safety (FOS) Without Negative Skin Friction: Qult Allowable working load FOS With Negative Skin Friction: Allowable working load Qult (Qneg + etc) FOS
  • 65. Pile Capacity Design Static Pile Load Test (Piles with NSF) • Specified Working Load (SWL) = Specified foundation load at pile head • Design Verification Load (DVL) = SWL + 2 Qneg • Proof Load: will not normally exceed DVL + SWL
  • 67. Pile Settlement Design In Cohesive Soil Design for total settlement & differential settlement for design tolerance In certain cases, total settlement not an cases issue Differential settlement can cause damage to structures
  • 68. Pile Settlement Design In Cohesive Soil Pile Group Settlement in Clay = Immediate / Consolidation Elastic Settlement + Settlement
  • 69. Pile Settlement Design In Cohesive Soil IMMEDIATE SETTLEMENT μ1μ 0 qn B by Janbu, Bjerrum and pi = Kjaernsli (1956) Eu Where pi = average immediate settlement qn= pressure at base of equivalent raft B = width of the equivalent raft Eu= deformation modulus μ1, μ0= influence factors for pile group width, B at depth D below ground surface
  • 70. Pile Settlement Design In Cohesive Soil IMMEDIATE SETTLEMENT μ1 μ0 Influence factors (after Janbu, Bjerrum and Kjaernsli, 1956)
  • 71. Pile Settlement Design In Cohesive Soil CONSOLIDATION SETTLEMENT As per footing (references given later)
  • 72. Pile Settlement Design On Rock No risk of excessive settlement
  • 74. PILE INSTALLATION METHODS •Diesel / Hydraulic / Drop Hammer Driving •Jacked-In •Prebore Then Drive •Prebore Then Jacked In •Cast-In-Situ Pile
  • 75. Diesel Drop Hammer Hydraulic Hammer Driving Driving
  • 78. Cast-In-Situ Cast-In-Situ Piles (Micropiles) (Micropiles)
  • 80. TYPES OF PILES •Treated Timber •Steel Piles Piles •Boredpiles •Bakau Piles •Micropiles •R.C. Square Piles •Caisson Piles •Pre-Stressed Concrete Spun Piles
  • 81. R.C. Square Piles Size : 150mm to 400mm Lengths : 3m, 6m, 9m and 12m Structural Capacity : 25Ton to 185Ton Material : Grade 40MPa Concrete Joints: Welded Installation Method : –Drop Hammer –Jack-In
  • 85. Pile Fitting to Piling Machine
  • 88. Considerations in Using RC Square Piles … •Pile Quality •Pile Handling Stresses •Driving Stresses •Tensile Stresses •Lateral Loads •Jointing
  • 89. Pre-stressed Concrete Spun Piles Size : 250mm to 1000mm Lengths : 6m, 9m and 12m (Typical) Structural Capacity : 45Ton to 520Ton Material : Grade 60MPa & 80MPa Concrete Joints: Welded Installation Method : –Drop Hammer –Jack-In
  • 91. Spun Piles vs RC Square Piles Spun Piles have … •Better Bending Resistance •Higher Axial Capacity •Better Manufacturing Quality •Able to Sustain Higher Driving Stresses •Higher Tensile Capacity •Easier to Check Integrity of Pile •Similar cost as RC Square Piles
  • 92. Steel H Piles Size : 200mm to 400m Lengths : 6m and 12m Structural Capacity : 40Ton to 1,000Ton Material : 250N/mm2 to 410N/mm2 Steel Joints: Welded Installation Method : –Hydraulic Hammer –Jack-In
  • 94. Steel H Piles (Cont’d)
  • 95. Steel H Piles Notes… •Corrosion Rate •Fatigue •OverDriving
  • 97. Large Diameter Cast-In-Situ Piles (Bored Piles) Size : 450mm to 2m Lengths : Varies Structural Capacity : 80Ton to 2,300Tons Concrete Grade : 20MPa to 30MPa (Tremie) Joints : None Installation Method : Drill then Cast-In-Situ
  • 98. Drilling Borepile Construction Overburden Soil Layer Bedrock
  • 99. Advance Drilling Borepile Construction Overburden Soil Layer Bedrock
  • 100. Drilling & Advance Borepile Construction Casing Overburden Soil Layer Bedrock
  • 101. Drill to Bedrock Borepile Construction Overburden Soil Layer Bedrock
  • 102. Lower Borepile Construction Reinforcement Cage Overburden Soil Layer Bedrock
  • 103. Lower Tremie Borepile Construction Chute Overburden Soil Layer Bedrock
  • 104. Pour Tremie Borepile Construction Concrete Overburden Soil Layer Bedrock
  • 105. Completed Borepile Construction Borepile Overburden Soil Layer Bedrock
  • 106. Bored Pile Construction BORED PILING MACHINE BG22
  • 107. Rock Reamer Rock Auger Cleaning Bucket
  • 109. Bored Pile Construction DRILLING EQUIPMENT Coring bucket Soil auger Cleaning bucket
  • 110. Bored Pile Construction BENTONITE PLANT Desanding Machine Water Tank Mixer Slurry Tank
  • 115. Borepile Cosiderations… •Borepile Base Difficult to Clean •Bulging / Necking •Collapse of Sidewall •Dispute on Level of Weathered Rock
  • 116. Micropiles Size : 100mm to 350mm Diameter Lengths : Varies Structural Capacity : 20Ton to 250Ton Material : Grade 25MPa to 35MPa Grout N80 API Pipe as Reinforcement Joints: None Installation Method : –Drill then Cast-In-Situ –Percussion Then Cast-In-Situ
  • 117. Cast-In-Situ Piles (Micropiles)
  • 118. TYPES OF PILE SHOES •Flat Ended Shoe •Oslo Point •Cast-Iron Pointed Tip •Cross Fin Shoe •H-Section
  • 121. Cast Iron Tip Shoe
  • 124. Uniform Building By Law (UBBL)1984
  • 125. PILING SUPERVISION •Ensure That Piles Are Stacked Properly •Ensure that Piles are Vertical During Driving •Keep Proper Piling Records •Ensure Correct Pile Types and Sizes are Used •Ensure that Pile Joints are Properly Welded with NO GAPS •Ensure Use of Correct Hammer Weights and Drop Heights
  • 126. PILING SUPERVISION (Cont’d) •Ensure that Proper Types of Pile Shoes are Used. •Check Pile Quality •Ensure that the Piles are Driven to the Required Lengths •Monitor Pile Driving
  • 127.
  • 128.
  • 129. FAILURE OF PILING SUPERVISION Failing to Provide Proper Supervision WILL Result in Higher Instances of Pile Damage & Wastage
  • 131. Driven concrete piles are vulnerable to damages by overdriving.
  • 134. Damage To RC Pile Toe
  • 135. Damage to RC Pile Head
  • 136. Damage to RC Piles
  • 137. Damage to RC Piles – cont’d
  • 138. Tilted RC Piles
  • 139. Damage to Steel Piles
  • 141.
  • 142. Detection of Pile Damage Through Piling Records
  • 144. Piling Problems – Soft Ground
  • 145. Piling Problems – Soft Ground Ground heave due to pressure relief at base & surcharge near excavation Pile tilts & moves/walks
  • 146. Piling Problems – Soft Ground
  • 147. Piling in Kuala Lumpur Limestone Important Points to Note: • Highly Irregular Bedrock Profile • Presence of Cavities & Solution Channels • Very Soft Soil Immediately Above Limestone Bedrock Results in … • High Rates of Pile Damage • High Bending Stresses
  • 148. Piling Problems in Typical Limestone Bedrock
  • 149. Piling Problems – Undetected Problems
  • 150. Piling Problems – Coastal Alluvium
  • 151. Piling Problems – Defective Piles Defect due to poor Seriously damaged workmanship of pile pile due to severe casting driving stress in soft ground (tension)
  • 152. Piling Problems – Defective Piles Problems of defective pile head Defective pile shoe & overdriving!
  • 153. Piling Problems – Defective Piles Non- chamfered corners Cracks& fractured
  • 154. Piling Problems – Defective Piles Pile head defect due to hard driving or and poor workmanship
  • 155. Piling Problem - Micropiles Sinkholes caused by installation method- dewatering?
  • 156. Piling in Fill Ground Important Points to Note: •High Consolidation Settlements If Original Ground is Soft •Uneven Settlement Due to Uneven Fill Thickness •Collapse Settlement of Fill Layer If Not Compacted Properly Results in … •Negative Skin Friction (NSF) & Crushing of Pile Due to High Compressive Stresses •Uneven Settlements
  • 157. Typical Design and Construction Issues #1 Issue #1 Pile Toe Slippage Due to Steep Incline Bedrock Solution #1 Use Oslo Point Shoe To Minimize Pile Damage
  • 158. Pile Breakage on Inclined Rock Surface No Proper Pile Shoe
  • 160. First Contact B/W Toe and Inclined Rock
  • 161. Pile Joint Breaks Pile Body Bends Toe “Kicked Off” on Driving
  • 162. Pile Breakage on Inclined Rock Surface Continue “Sliding” of Toe
  • 163. Use Oslo Point Shoe to Minimize Damage
  • 164. Design and Construction Issues #2 Issue #2 Presence of Cavity Solution #2 Detect Cavities through Cavity Probing then perform Compaction Grouting
  • 165. Presence of Cavity Pile Sitting on Limestone with Cavity
  • 167. Application of Building Load Roof of Cavity starts to Crack …
  • 168. Building Collapse Pile Plunges ! Collapse of Cavity Roof
  • 169. Design and Construction Issues #3 Issue #3 Differential Settlement Solution #3 Carry out analyses to check the settlement compatibility if different piling system is adopted
  • 170. Differential Settlement of Foundation Link House of SAFETY Original Building Construction Cracks!! Not Compromised Original House Renovation: on Piles Construct Extensions Piling in Progress No Settlement Settlement Soft Piles No transfer pile Layer Load to Hard Layer Hard Layer SPT>50
  • 171. Eliminate Differential Settlement Construct Extension with Suitable Piles Piling in Progress Soft Layer Hard Layer All Load transferred to Hard Layer – No Cracks! SPT>50
  • 172. Problem of Short Piles Cracks!! Construct Extensions with Short Piling in Progress Piles Load transferred to Soft Soft! Soft Layer, Layer Extension still Settles Hard Layer Load from Original House transferred to Hard Layer SPT>50
  • 174.
  • 175.
  • 176.
  • 177. Typical Design and Construction Issues #4 Issue #4 Costly conventional piling design – piled to set to deep layer in soft ground Solution #4 -Strip footings / Raft -Floating Piles
  • 178.
  • 179. “Conventional” Foundation for Low Rise Buildings
  • 180. Foundation for Low Rise Buildings (Soil Settlement)
  • 181. Settling Platform Detached from Building Settlement Exposed Pile
  • 182. Conceptual Design of FOUNDATION SYSTEM 1. Low Rise Buildings :- (Double-Storey Houses) = Strip Footings or Raft or Combination. 2. Medium Rise Buildings :- = Floating Piles System.
  • 183. Low Rise Buildings on Piled Raft/Strips Fill Strip / Raft System 25-30m Soft Clay Stiff Stratum Hard Layer
  • 184. Comparison Building on Piles Building on Piled Strips Fill 25-30m Soft Clay Strip System Stiff Stratum Hard Layer
  • 185. Comparison (after settlement) Building on Piles Building on Piled Strips Fill 25-30m Soft Clay Strip System Stiff Stratum Hard Layer
  • 186. Advantages of Floating Piles System 1. Cost Effective. 2. No Downdrag problems on the Piles. 3. Insignificant Differential Settlement between Buildings and Platform.
  • 189.
  • 192. MYTHS IN PILING #1 Myth: Dynamic Formulae such as Hiley’s Formula Tells us the Capacity of the Pile Truth: Pile Capacity can only be verified by using: (i) Maintained (Static) Load Tests (ii)Pile Dynamic Analyser (PDA) Tests
  • 193. MYTHS IN PILING #2 Myth: Pile Achieves Capacity When It is Set. Truth: Pile May Only “Set” on Intermediate Hard Layer BUT May Still Not Achieve Required Capacity within Allowable Settlement.
  • 194. CASE HISTORIES Case 1: Structural distortion & distresses Case 2: Distresses at houses
  • 195. CASE HISTORY 1 Distortion & Distresses on 40 Single/ 70 Double Storey Houses Max. 20m Bouldery Fill on Undulating Terrain Platform Settlement Short Piling Problems Downdrag on Piles
  • 197. Void
  • 198. 70 Piling Contractor A Offset 36.2m Offset 13.1m Building Offset 13.1m Platform 60 Offset 13.1m Original R e d u c e d L e v e l (m ) Ground Profile 50 N=34 ? ? N=30 40 ? ? N=5 N=40 ? ? ? ? Filled ground N=25 ? Original Ground ? ? 30 N=29 ? Hard Stratum Borehole Pile Toe Profile with SPT 'N'≅30 Pile Toe of Additional Profile with SPT 'N'>50 Piles 20 0 40000 80000 120000 160000 200000 Coordinate-X (mm)
  • 199. 80 Piling Contractor A Piling Contractor B 70 Offset 9.1m Offset 9.1m R e d u c e d L e v e l (m ) 60 N=34 Profile with SPT 'N'≅30 Building Platform N=28 50 ? N=41 ? N=30 Original Ground Profile Filled ground Original Ground ? ? 40 N=5 Hard Stratum Borehole N=29 Pile Toe Pile Toe of Additional ? Piles Profile with SPT 'N'>50 30 0 40000 80000 120000 160000 200000 Coordinate-X (mm)
  • 200.
  • 201. Prevention Measures Design: – Consider downdrag in foundation design – Alternative strip system Construction: – Proper QA/QC – Supervision
  • 202. CASE HISTORY 2 Distresses on 12 Double Storey Houses & 42 Townhouses Filled ground: platform settlement Design problem: non-suspended floor with semi-suspended detailing Bad earthwork & layout design Short piling problem
  • 203. Diagonal cracks due to differential settlement between columns Larger column settlement
  • 205. SAGGING PROFILE OF NON- NON-SUSPENDED GROUND FLOOR SUSPENDED GROUND FLOOR SLAB SLAB BEFORE SETTLEMENT V ρs V <V e > Vc V c c e PILE PILECAP BUILDING PLATFORM PROFILE AFTER SETTLEMENT ρs ACTUAL FILLED PLATFORM SETTLEMENT
  • 207. Poor Earthwork Layout Silt trap BLOCK 2 Temporary earth drain BLOCK 1
  • 208. Prevention Measures Planning: – Proper building layout planning to suit terrain (eg. uniform fill thickness) – Sufficient SI Design: – Consider filled platform settlement – Earthwork layout Construction: – Supervision on earthwork & piling
  • 209. SUMMARY Importance of Preliminary Study Understanding the Site Geology Carry out Proper Subsurface Investigation that Suits the Terrain & Subsoil Selection of Suitable Pile Pile Design Concepts
  • 210. SUMMARY Importance of Piling Supervision Typical Piling Problems Encountered Present Some Case Histories
  • 211.
  • 212. 54 PEOPLE TOOK PART IN THIS CONCERTED ACROBATIC JUMP. FERRARI ‘S PITSTOP WAS COMPLETED BY 15 MECHANICS (FUEL AND TYRES) IN 6.0 SECONDS FLAT.