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Micro Colour Master Batch
for PVC & PE’s
Product Specification

Generally powdered pigments have aggregates and agglomerates which can not be further
broken down into primary particles by milling process. This problem is mainly observed in Black,
Phthalocyanine Blue, Phthalocyanine Green, Red, Yellow etc. pigments. It contains aggregates
and agglomerates which creates specs (poor dispersion due to undispersed particles) in blown
films, thin injection moulded parts etc.


In M.G.Polyblend's Micro PVC master batch, the pigment is dispersed to the finest possible
particle size by using specialIty dispersant and additives under strict process conditions. This
Micro PVC master batch gives excellent dispersion in final applications.




  APPEARANCE                     Dust free micro granules.

  CARRIER RESIN                   PVC compatible low molecular weight polymer

  BENEFITS                       vConsistent colour strength
                                 v and uniform dispersionExcellent
                                 v in useEconomy
                                 v pigments, these master batches                   are nonUnlike dry
                                       Polluting & easy to use.

  RECOMMENDED                    0.1 to 2.0 % depending on the final shade required.
  DOSAGE

  METHOD OF USE It can be used directly in place of dry pigments in high
                speed mixer during dry blend preparation or it can be
                used directly through on line dosing unit attached to
                extruder or injection moulding machine.

  APPLICATIONS                   Extruded and moulded PVC products like pipes and Fittings,
                                 cables and wires, sheets,
                                 Profiles, flooring etc.
  PACKAGING                      Material is packed in 10 Kg fiber drum or
                                 25 kg HDPE Woven Sacks.




 The information given below in this document is only a recommendation, believed to be reliable and is given in good faith but without warranty.
                             Users are advised to test the product to ascertain the suitability for the intended use
PRODUCT          CARRIER          RECOMMENDED
PRODUCT                               RESIN            DOSE LEVEL                             APPLICATIONS
                     CODE




The information given below in this document is only a recommendation, believed to be reliable and is given in good faith but without warranty.
                            Users are advised to test the product to ascertain the suitability for the intended use
Usage Method (Case Study)


A trial of PVC Black Color Microbeads has been taken on a Twin Screw Extrusion
machine for manufacturing PVC Pipes.
We found excellent results as discussed below:

 PRODUCT NAME                                     :    PVC BLACK MICROBEADS
 PRODUCT CODE                                     :    (BK-1033)
 CONSUMPTION RATIO                                :    0.76%
 DOSING UNIT                                      :    Color fed 380
 MACHINES                                         :    Twin Screw Extruder
 REFERENCE STANDARD                               :    IEC 61386


 PROCESS TEMPERATURES :
 BARREL TEMP 0C                                   :    180-185-185-180-170
 SCREW OIL TEMP 0C                                 : 160
 TOOL ZONES 0C                                    :    185 – 173 – 170 – 190 - 190


 PROCESS REPORT :
 Found Good surface finish

QUALITY REPORT:
SL. NOTEST                            REQUIREMENT                     OBSERVATION                          RESULT
Sl.No TestSL                    Requirement                       Observation                             Result
1.Colour &                      Shall be smooth surface           Found smooth surface finish             Passed
       Surface finish           finish
2.Impact test                   Shall show no sign of             Found no sign of cracks or              Passed
       (-5 Deg C for            cracks                            disintegration
        2 Hrs)
3.Bend test                     a. Shall show no sign of          Found no sign of cracks                 Passed
       (-5deg C for             cracks
        2 Hrs)
                                                         Found gauge passed through
                                b. Shall pass bendingsample                                               Passed
                                gauge through the sample
4.         Collapse test        a. Shall show no sign ofFound no sign of cracks                           Passed
           (60degc for          cracks
            24 Hrs)
                                b. Shall pass bendingFound gauge passed through                           Passed
                                gauge through the sample sample
5.         Compression          Max: 10%9.1%                                                              Passed
           test




 The information given below in this document is only a recommendation, believed to be reliable and is given in good faith but without warranty.
                             Users are advised to test the product to ascertain the suitability for the intended use
Product’s Technical Specification

                                    CERTIFICATE OF ANALYSIS

PRODUCT NAME                       : MICRO COLOUR FOR PVC


COLOURS                            : BLACK, WHITE & COLOURS
AVAILABLE


CARRIER RESIN                      : PVC COMPATIBLE WAX




    GENERAL PROPERTIES

    S.NO.                             PROPERTIES                                                       VALUES

    1.                               BULK DENSITY                                                 0.5-0.85 gm/ml

    2.                            MOISTURE CONTENT                                                      <0.02%

    3.                            LIGHT FASTNESS                                                 EXCELLENT

    4.                             HEAT STABILITY                                                 STABLE UPTO
                                                                                                    3000C


    5.                           PIGMENT CONTENT                                                        40-60%




(*) This temperature is at our lab conditions. Its varies on actual processing
 machinery and conditions at the client’s end.




The information given below in this document is only a recommendation, believed to be reliable and is given in good faith but without warranty.
                            Users are advised to test the product to ascertain the suitability for the intended use
M.G. POLYBLENDS
   A-11, Lawrence Road, Industrial Area, Delhi-110035 (INDIA)
      Tel.:91-11-27187157, 47053768, Tel/Fax: 91-11-27195691
E-mail: info@mgpolyblends.com, website: www.mg-polyblends.com

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Microbeads For Pvc

  • 1. Micro Colour Master Batch for PVC & PE’s
  • 2. Product Specification Generally powdered pigments have aggregates and agglomerates which can not be further broken down into primary particles by milling process. This problem is mainly observed in Black, Phthalocyanine Blue, Phthalocyanine Green, Red, Yellow etc. pigments. It contains aggregates and agglomerates which creates specs (poor dispersion due to undispersed particles) in blown films, thin injection moulded parts etc. In M.G.Polyblend's Micro PVC master batch, the pigment is dispersed to the finest possible particle size by using specialIty dispersant and additives under strict process conditions. This Micro PVC master batch gives excellent dispersion in final applications. APPEARANCE Dust free micro granules. CARRIER RESIN PVC compatible low molecular weight polymer BENEFITS vConsistent colour strength v and uniform dispersionExcellent v in useEconomy v pigments, these master batches are nonUnlike dry Polluting & easy to use. RECOMMENDED 0.1 to 2.0 % depending on the final shade required. DOSAGE METHOD OF USE It can be used directly in place of dry pigments in high speed mixer during dry blend preparation or it can be used directly through on line dosing unit attached to extruder or injection moulding machine. APPLICATIONS Extruded and moulded PVC products like pipes and Fittings, cables and wires, sheets, Profiles, flooring etc. PACKAGING Material is packed in 10 Kg fiber drum or 25 kg HDPE Woven Sacks. The information given below in this document is only a recommendation, believed to be reliable and is given in good faith but without warranty. Users are advised to test the product to ascertain the suitability for the intended use
  • 3. PRODUCT CARRIER RECOMMENDED PRODUCT RESIN DOSE LEVEL APPLICATIONS CODE The information given below in this document is only a recommendation, believed to be reliable and is given in good faith but without warranty. Users are advised to test the product to ascertain the suitability for the intended use
  • 4. Usage Method (Case Study) A trial of PVC Black Color Microbeads has been taken on a Twin Screw Extrusion machine for manufacturing PVC Pipes. We found excellent results as discussed below: PRODUCT NAME : PVC BLACK MICROBEADS PRODUCT CODE : (BK-1033) CONSUMPTION RATIO : 0.76% DOSING UNIT : Color fed 380 MACHINES : Twin Screw Extruder REFERENCE STANDARD : IEC 61386 PROCESS TEMPERATURES : BARREL TEMP 0C : 180-185-185-180-170 SCREW OIL TEMP 0C : 160 TOOL ZONES 0C : 185 – 173 – 170 – 190 - 190 PROCESS REPORT : Found Good surface finish QUALITY REPORT: SL. NOTEST REQUIREMENT OBSERVATION RESULT Sl.No TestSL Requirement Observation Result 1.Colour & Shall be smooth surface Found smooth surface finish Passed Surface finish finish 2.Impact test Shall show no sign of Found no sign of cracks or Passed (-5 Deg C for cracks disintegration 2 Hrs) 3.Bend test a. Shall show no sign of Found no sign of cracks Passed (-5deg C for cracks 2 Hrs) Found gauge passed through b. Shall pass bendingsample Passed gauge through the sample 4. Collapse test a. Shall show no sign ofFound no sign of cracks Passed (60degc for cracks 24 Hrs) b. Shall pass bendingFound gauge passed through Passed gauge through the sample sample 5. Compression Max: 10%9.1% Passed test The information given below in this document is only a recommendation, believed to be reliable and is given in good faith but without warranty. Users are advised to test the product to ascertain the suitability for the intended use
  • 5. Product’s Technical Specification CERTIFICATE OF ANALYSIS PRODUCT NAME : MICRO COLOUR FOR PVC COLOURS : BLACK, WHITE & COLOURS AVAILABLE CARRIER RESIN : PVC COMPATIBLE WAX GENERAL PROPERTIES S.NO. PROPERTIES VALUES 1. BULK DENSITY 0.5-0.85 gm/ml 2. MOISTURE CONTENT <0.02% 3. LIGHT FASTNESS EXCELLENT 4. HEAT STABILITY STABLE UPTO 3000C 5. PIGMENT CONTENT 40-60% (*) This temperature is at our lab conditions. Its varies on actual processing machinery and conditions at the client’s end. The information given below in this document is only a recommendation, believed to be reliable and is given in good faith but without warranty. Users are advised to test the product to ascertain the suitability for the intended use
  • 6. M.G. POLYBLENDS A-11, Lawrence Road, Industrial Area, Delhi-110035 (INDIA) Tel.:91-11-27187157, 47053768, Tel/Fax: 91-11-27195691 E-mail: info@mgpolyblends.com, website: www.mg-polyblends.com