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Rock Tunnel Engineering

INTRODUCTION
•

Tunnel – a hole in the ground to provide for desired movement or as
mobility channel.

•

Serves as highway, railroad, pedestrian passageway, water
conveyance, waste water transport, hydropower generator, utility
corridor, storage, etc.

•

Tunnel shape: circular, multicurve, horseshoe, arched, flat-roofed.

•

Location: under mountain, cities, river, lakes, straits, bays etc.

•

Ground: soft ground, mixed face, rock, layered, wet, flowing or
squeezing ground.

•

Tunnel constructed ; cut and cover method, drilling and blasting,
mechanized ; TBM , Roadheader,etc.

@DRZBM,Faculty Civil Engg.UiTM

1
Example of Underground tunnel Layout

Trans – Tokyo Bay Tunnel.

Example of Underground tunnel Layout

Hampton Roads Bridge-Tunnel,Virginia.1957

@DRZBM,Faculty Civil Engg.UiTM

2
Example of Underground tunnel Layout

Soil tunnel- Ribbed support
system

Pergau Dam Tunnel,Kelantan

Smart Tunnel-Tunnel Boring Machine

@DRZBM,Faculty Civil Engg.UiTM

3
Underground Nuclear
waste storage

TYPICAL TUNNEL GEOMETRY

Typical box tunnel, single cell

Typical arch roof tunnel, single cell

Typical box tunnel, double cell

@DRZBM,Faculty Civil Engg.UiTM

4
TYPICAL TUNNEL GEOMETRY

TYPICAL TUNNEL GEOMETRY

@DRZBM,Faculty Civil Engg.UiTM

5
Geotechnical Investigations Challenges
•

Vast uncertainty in all underground projects.

•

The cost and feasibility of the project is dominated by geology.

•

Every feature of geologic investigation is more demanding than
foundation engineering projects.

•

The regional geology must be known.

•

Engineering properties drastic change with a wide range of
conditions eg time, season, rate and direction of loading etc.

•

Groundwater is the most difficult condition/parameter to predict and
the most troublesome.

•

It is guaranteed that the actual stratigraphy, groundwater flow and
behaviour encountered during construction will be compared with
the geotechnical team’s prediction.

Rock Classification
• Physical rock description- rock types,
Intact strength, weathering state,
Discontinuities.
• Rock mass classification system; RQD
(core loss –indicate a weakness in the
rock),RMR, Q-system.

@DRZBM,Faculty Civil Engg.UiTM

6
PRINCIPLE OF TUNNEL STABILIZATION AND DESIGN
• The most important part of design to stabilize ground
movement, not to carry ground load.
• The most important part of tunnel lining is the ground
that surrounds it.
• The most important component of the ground is the
groundwater.
• Most important element of lining construction is to secure
full, continuous contact between the lining and the
ground.

PRINCIPLE OF TUNNEL STABILIZATION AND DESIGN
• The most efficient tunnel stabilization and lining system is
one that mobilizes the strength of the ground by permitting
controlled ground deformation.
• Selection of type of lining depends on excavation methods
that suited ground characteristics, of which ‘ stand-up’ time
is most significant. It affects the magnitudes of ground
deformation and lining loads
• Axial stiffness of the lining permits it to distribute nonuniform ground loads by mobilizing passive pressure from
surrounding ground, thereby modify ground deformation.
• Flexural stiffness of lining is inefficient in modifying ground
deformation

@DRZBM,Faculty Civil Engg.UiTM

7
PRINCIPLE OF TUNNEL STABILIZATION AND DESIGN
• Multistage lining can absorb large flexural deformation
and redistribution of ground stresses
• Dimension of lining are controlled by water sealing,
constructability, facility usage rather than ground load
• Load and pressures vary along the length of tunnel
owing to variations in geology and construction
proficiency
• The largest loads on the lining may come from
construction processes

MECHANISM OF FAILURE AND LOAD ANALYSIS
Effect of joint orientation on crown stability

@DRZBM,Faculty Civil Engg.UiTM

8
Tunnel Load
Analysis

Loading on tunnel support
( Terzaghi,1964)

@DRZBM,Faculty Civil Engg.UiTM

9
Forces acting on tunnel; support in inclined
strata .( Terzaghi,1964)

E3 : Load on 2-stage
lining system

@DRZBM,Faculty Civil Engg.UiTM

10
Load Analysis
- Reinforced rock arch loading

Circular Tunnel : deformation characteristics &
behaviour of flexible rings

c) Partially confined ring concentrated load
a) Unconfined ring -Uniform
radial load

b) Unconfined ring concentrated load

@DRZBM,Faculty Civil Engg.UiTM

d) Fully confined ring- random
load

11
Example of analysis using numerical simulation method

TUNNEL LINING
•

Unlined rock- massive and stable rock formation

•

Rock reinforcement systems – sound rock but have structural defects
( rock joints)eq: rock reinforcement to knit the rock mass together so
that it is self-supporting short bolt, untensioned steel dowels, tensioned
steel bolt,

•

Dowel or bolts provide temporary stabilization

•

Shot-crete; stabilization of rock tunnels excavated by drill-and-blast
methods. Shot-crete provide early support in rock with limited ‘stand-up’
time.

•

Ribbed system- timber, steel H-section in poor rock condition

•

Segmental lining- soft ground tunnel

•

Poured concrete –poured-in-place concrete in wet- ground, water
leakage, water proofing membrane

@DRZBM,Faculty Civil Engg.UiTM

12
@DRZBM,Faculty Civil Engg.UiTM

13
Ground-structure interaction – characteristics of lining
behaviour

• Tunnel lining behaviour is a 4D problem
• During construction, ground conditions at the tunnel
heading involve both transverse arching and longitudinal
arching or cantilevering from unexcavated face.
• All ground properties are time-dependent, The timing of
lining installation is an important variable.

EXAMPLE OF LINING
Steel Fiber Reinforced Concrete Precast
Tunnel Segments
•Tunnel segments are precast and packaged in
a precasting facility before delivery and
placement on site. Steel fiber reinforced
concrete is cast or pumped directly inside the
formworks.
•With respect to design load conditions, it is
possible to use 100% fiber reinforced concrete
in precast tunnel segments.

Fiber reinforced concrete can be applied to precast concrete construction
with excellent results and several key advantages:
•Better aesthetic quality of the product
•Higher mechanical strength in terms of toughness, flexural and shear stress
•Faster industrialized production process through the partial or total elimination of
steel reinforcement cages
•Improved damage resistance during transportation and placing
•Reduced concrete thickness as no reinforcement cover depth is required
•Improved durability in aggressive environments

@DRZBM,Faculty Civil Engg.UiTM

14

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Ecg533 rock-tunnel-engineering

  • 1. Rock Tunnel Engineering INTRODUCTION • Tunnel – a hole in the ground to provide for desired movement or as mobility channel. • Serves as highway, railroad, pedestrian passageway, water conveyance, waste water transport, hydropower generator, utility corridor, storage, etc. • Tunnel shape: circular, multicurve, horseshoe, arched, flat-roofed. • Location: under mountain, cities, river, lakes, straits, bays etc. • Ground: soft ground, mixed face, rock, layered, wet, flowing or squeezing ground. • Tunnel constructed ; cut and cover method, drilling and blasting, mechanized ; TBM , Roadheader,etc. @DRZBM,Faculty Civil Engg.UiTM 1
  • 2. Example of Underground tunnel Layout Trans – Tokyo Bay Tunnel. Example of Underground tunnel Layout Hampton Roads Bridge-Tunnel,Virginia.1957 @DRZBM,Faculty Civil Engg.UiTM 2
  • 3. Example of Underground tunnel Layout Soil tunnel- Ribbed support system Pergau Dam Tunnel,Kelantan Smart Tunnel-Tunnel Boring Machine @DRZBM,Faculty Civil Engg.UiTM 3
  • 4. Underground Nuclear waste storage TYPICAL TUNNEL GEOMETRY Typical box tunnel, single cell Typical arch roof tunnel, single cell Typical box tunnel, double cell @DRZBM,Faculty Civil Engg.UiTM 4
  • 5. TYPICAL TUNNEL GEOMETRY TYPICAL TUNNEL GEOMETRY @DRZBM,Faculty Civil Engg.UiTM 5
  • 6. Geotechnical Investigations Challenges • Vast uncertainty in all underground projects. • The cost and feasibility of the project is dominated by geology. • Every feature of geologic investigation is more demanding than foundation engineering projects. • The regional geology must be known. • Engineering properties drastic change with a wide range of conditions eg time, season, rate and direction of loading etc. • Groundwater is the most difficult condition/parameter to predict and the most troublesome. • It is guaranteed that the actual stratigraphy, groundwater flow and behaviour encountered during construction will be compared with the geotechnical team’s prediction. Rock Classification • Physical rock description- rock types, Intact strength, weathering state, Discontinuities. • Rock mass classification system; RQD (core loss –indicate a weakness in the rock),RMR, Q-system. @DRZBM,Faculty Civil Engg.UiTM 6
  • 7. PRINCIPLE OF TUNNEL STABILIZATION AND DESIGN • The most important part of design to stabilize ground movement, not to carry ground load. • The most important part of tunnel lining is the ground that surrounds it. • The most important component of the ground is the groundwater. • Most important element of lining construction is to secure full, continuous contact between the lining and the ground. PRINCIPLE OF TUNNEL STABILIZATION AND DESIGN • The most efficient tunnel stabilization and lining system is one that mobilizes the strength of the ground by permitting controlled ground deformation. • Selection of type of lining depends on excavation methods that suited ground characteristics, of which ‘ stand-up’ time is most significant. It affects the magnitudes of ground deformation and lining loads • Axial stiffness of the lining permits it to distribute nonuniform ground loads by mobilizing passive pressure from surrounding ground, thereby modify ground deformation. • Flexural stiffness of lining is inefficient in modifying ground deformation @DRZBM,Faculty Civil Engg.UiTM 7
  • 8. PRINCIPLE OF TUNNEL STABILIZATION AND DESIGN • Multistage lining can absorb large flexural deformation and redistribution of ground stresses • Dimension of lining are controlled by water sealing, constructability, facility usage rather than ground load • Load and pressures vary along the length of tunnel owing to variations in geology and construction proficiency • The largest loads on the lining may come from construction processes MECHANISM OF FAILURE AND LOAD ANALYSIS Effect of joint orientation on crown stability @DRZBM,Faculty Civil Engg.UiTM 8
  • 9. Tunnel Load Analysis Loading on tunnel support ( Terzaghi,1964) @DRZBM,Faculty Civil Engg.UiTM 9
  • 10. Forces acting on tunnel; support in inclined strata .( Terzaghi,1964) E3 : Load on 2-stage lining system @DRZBM,Faculty Civil Engg.UiTM 10
  • 11. Load Analysis - Reinforced rock arch loading Circular Tunnel : deformation characteristics & behaviour of flexible rings c) Partially confined ring concentrated load a) Unconfined ring -Uniform radial load b) Unconfined ring concentrated load @DRZBM,Faculty Civil Engg.UiTM d) Fully confined ring- random load 11
  • 12. Example of analysis using numerical simulation method TUNNEL LINING • Unlined rock- massive and stable rock formation • Rock reinforcement systems – sound rock but have structural defects ( rock joints)eq: rock reinforcement to knit the rock mass together so that it is self-supporting short bolt, untensioned steel dowels, tensioned steel bolt, • Dowel or bolts provide temporary stabilization • Shot-crete; stabilization of rock tunnels excavated by drill-and-blast methods. Shot-crete provide early support in rock with limited ‘stand-up’ time. • Ribbed system- timber, steel H-section in poor rock condition • Segmental lining- soft ground tunnel • Poured concrete –poured-in-place concrete in wet- ground, water leakage, water proofing membrane @DRZBM,Faculty Civil Engg.UiTM 12
  • 14. Ground-structure interaction – characteristics of lining behaviour • Tunnel lining behaviour is a 4D problem • During construction, ground conditions at the tunnel heading involve both transverse arching and longitudinal arching or cantilevering from unexcavated face. • All ground properties are time-dependent, The timing of lining installation is an important variable. EXAMPLE OF LINING Steel Fiber Reinforced Concrete Precast Tunnel Segments •Tunnel segments are precast and packaged in a precasting facility before delivery and placement on site. Steel fiber reinforced concrete is cast or pumped directly inside the formworks. •With respect to design load conditions, it is possible to use 100% fiber reinforced concrete in precast tunnel segments. Fiber reinforced concrete can be applied to precast concrete construction with excellent results and several key advantages: •Better aesthetic quality of the product •Higher mechanical strength in terms of toughness, flexural and shear stress •Faster industrialized production process through the partial or total elimination of steel reinforcement cages •Improved damage resistance during transportation and placing •Reduced concrete thickness as no reinforcement cover depth is required •Improved durability in aggressive environments @DRZBM,Faculty Civil Engg.UiTM 14