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Cold Climate Social Housing
- a case study
   Jeff Armstrong - DAC International Division
   Kott Group
•   2 million km2
•   26 communities
•   30,000 people
•   Iqaluit - pop: 7,000
•   No roads
•   2 million km2

The scale of the housing problem...•   26 communities
                                   •   30,000 people
                                   •   Iqaluit - pop: 7,000
                                   •   No roads

Approximately 8,500 dwellings
80% are public, gov’t staff or rent subsidized housing
Nearly half of all houses are below Canadian housing
standards
Current shortfall of 3,000 units
Average annual new-build - 200 units
Funding committed for 2012 - 2013 - $0.00
Health and social impacts...

   Average house size - 93 sq. m.

   Median number of people in a home is 6

   Half of Nunavut’s homes are overcrowded or need serious
   repair.

   4% of the population does not have a permanent home and
   bounce between homes often sleeping in shifts on couches, in
   kitchens, dining rooms or hallways

   Tuberculosis rate 62 times the Canadian average

   Highest birth rate & lowest life expectancy in Canada
The bottom line...


  “There is a strong correlation between the state of housing in Nunavut and
  domestic violence, mental health problems, substance abuse, poor
  academic performance, respiratory ailments and the spread of infectious
  diseases”
                                                                          Nunavut 10 year Inuit Housing Action Plan




".…the conditions in far too many Aboriginal communities can only be
described as shameful. This offends our values. It is in our collective interest
to turn the corner. And we must start now."
                                 The Right Honourable Adrienne Clarkson - Speech from the Throne, February 2, 2004
The Challenge


 To provide a high performance building enclosure
 system that is easy to put up quickly in Northern
 conditions at a reasonable cost.
Nunavut Housing Corporation
RFP - June 2009
Nunavut Housing Corporation
RFP - June 2009



                 Structure
                 Thermal Control
                 Vapour Control
                 Air Leakage Control
Nunavut Housing Corporation
RFP - June 2009



                 Structure
                 Thermal Control
                 Vapour Control
                 Air Leakage Control
Nunavut Housing Corporation
RFP - June 2009
 Structural insulated panels

 Plywood skins
 R - 50 Floor, R - 40 Walls, R - 50 Roof
 Air leakage control without caulking or spray foam - 0.5 AC/h
 @ 50 Pa
Blower Door Testing



R-2000 - 1.5 ac/h@ 50 Pa


PassivHaus - 0.6


Nunavut Housing - 0.5
Nunavut Housing Corporation
RFP - June 2009
 Structural insulated panels

 Plywood skins
 R-50 Floor, R-40 Walls, R-50 Roof
 Air leakage control without caulking or spray foam - 0.5 AC/h
 @ 50 Pa
 Capable of being handled by hand or machine
 Designed to meet highest wind and snow loads in Nunavut
 “Closed Cell” foam (vapour control)
 Thick enough to incorporate structural elements
Project Timeline
Received RFP - June 26 / 09

Tender closed in Iqaluit - July 17

Tender Award - August 6

D1 erected at Kott Yard - September 14 - 18

D1 erected in Morrisburg - September 21 - 26

Authorization to Proceed - October 30

D2 erected at Kott Yard - December 9 - January 10

Production Starts - January 4

Crates to Port - April 3 - July 15

Total Production: 15,336 panels; 1,420 crates
C                B                A




Grade              Crawlspace   Insulated floor
   1    BUILDING SECTION
C                B                A




Grade              Crawlspace   Insulated floor
   1    BUILDING SECTION
1   2   3   4   5   6   1




    CONSTRUCTION
       NORTH




A                                          1
                                           A




B




C
Solution



           R-40 Walls (12”)
           R-50 Floor (14-5/8”)
           R-50 Roof (14-5/8”)
Critical month ACH (Natural)
Gross Air and Vent. Energy (Mil.BTU)                                                                                                        44.5 4.43                          0.50
                                                                                                                                                                                  32.1
Vent. Elec.month ACH (Total) (Mil.BTU)
  Critical Load: Heating Hrs                                                                                                                   0.486
                                                                                                                                             0.0                              0.2561.1
Vent. Elec. Load: Non Htg Hrs (Mil.BTU)                                                                                                        0.0                                         0.0

   Solution
Net Air and Vent. Energy (Mil.BTU)
                                                              H2K Modeling - Bruce Gough, Energy Building Group
                                                                                                                                            44.3                                        16.3
  ANNUAL FUEL CONSUMPTION SUMMARY
     Hot 2000 Version 10.31            C:DOCUME~1ADMINI~1...           29/10/2009 - 4:46:57 PM    Hot 2000 Version 10.31         C:DOCUME~1ADMINI~1...     29/10/2009 - 4:46:57 PM
  Oil (Imp. Gal)                                                                                                                          810.6                                 387.5
  Electricity (Mil. Btu)                                                                            Critical month ACH (Natural)       8767.4                         4.43   9092.5
                                                                                                                                                                               0.50
ANNUAL SPACE HEATING SUMMARY
    HOUSE DATA           HOT2000                                                                    Critical month ACH (Total)                                    0.486       0.256
     COMPARISON REPORT                         Natural Resources CANADA

                                                                                                                                         39523                                    22648
                                                             Version 10.31
Design Heat Loss (Watts)                                       Nunavut-MNECCH         Nunavut-SIP
                                                                                                    ANNUAL FUEL CONSUMPTION SUMMARY

                                                                                                                                          129.5                                         63.3
                                                                                                    Oil (Imp. Gal)                                            810.6            387.5
Gross Space Heat Loss (Mil.BTU)                                                                     Electricity (Mil. Btu)                                   8767.4           9092.5



                                                                                                                                      MNEC
     AIR LEAKAGE AND VENTILATION SYSTEMS

Sensible Occupancy COSTS (Dollars)
  ESTIMATED FUEL Heat Gain (Mil. Btu/day)
     House Volume (ft3)
     Envelope Surface Area   (ft2)
                                                                     15931.0
                                                                       3949.9
                                                                                        15931.0
                                                                                         3949.9
                                                                                                                                       2.40                                       2.40
                                                                                                    ESTIMATED FUEL COSTS (Dollars)

                                                                                                                                         27.0                                     24.8
     Natural Infiltration Rate (ACH)                                    0.285             0.032
  Oil
Usable Internal Gains (Mil.BTU)
     Equivalent Leakage Area (in2)                                      115.7               13.1
                                                                                                    Oil
                                                                                                    Electricity
                                                                                                                                       1614.4                1614.4
                                                                                                                                                              909.5
                                                                                                                                                                                834.3
                                                                                                                                                                               834.3
                                                                                                                                                                               941.2
     Central Ventilation Supply Rate (ACH)                              0.040             0.270
  Electricity
Usable Internal Gains Fraction (%)
     Central Ventilation Exhaust Rate (ACH)
     Other Supply Rate (ACH)
                                                                        0.040
                                                                        0.000
                                                                                          0.270
                                                                                          0.000
                                                                                                    Total
                                                                                                                                         20.9
                                                                                                                                        909.5
                                                                                                    ANNUAL SPACE HEATING SYSTEM PERFORMANCE
                                                                                                                                                             2523.9
                                                                                                                                                                                  39.1
                                                                                                                                                                                941.2
                                                                                                                                                                               1775.4


     Other Exhaust Rate (ACH)                                           0.000             0.000     Space Heating Load (Mil.BTU)                               93.8              34.1
Usable Solar Gains (Mil.BTU)
     Seasonal HRV Efficiency (%)                                         59.0               57.7    Furnace Input (Mil.BTU)                 8.7               111.0                4.4
                                                                                                                                                                                 40.7

   Total
     Gross Air and Vent. Energy (Mil.BTU)                                44.5               32.1    Pilot Light (Mil.BTU)
                                                                                                                                         2523.9                  0.0
                                                                                                                                                                                1775.4
                                                                                                                                                                                  0.0

Usable Solar Gains Fraction (%)
     Vent. Elec. Load: Heating Hrs (Mil.BTU)
     Vent. Elec. Load: Non Htg Hrs (Mil.BTU)
                                                                             0.0
                                                                             0.0
                                                                                             1.1
                                                                                             0.0
                                                                                                    Indoor Fans (Mil.BTU)
                                                                                                    Heat Pump Input (Mil.BTU)               6.7                  0.0
                                                                                                                                                                 0.0               7.0
                                                                                                                                                                                  0.0
                                                                                                                                                                                  0.0
   ANNUAL SPACE HEATING SYSTEM PERFORMANCE
     Net Air and Vent. Energy (Mil.BTU)                                  44.3               16.3    Total Input (Mil.BTU)                                     111.0              40.7

Vent. Electrical Contribution (Mil.BTU)                                                             System COP
                                                                                                                                           44.3                  9.8              7.5
                                                                                                                                                                                       16.3
   Space Heating Load (Mil.BTU)                                                                                                            93.8                                        34.1
Auxiliary Energy Required (Mil.BTU)
     ANNUAL SPACE HEATING SUMMARY
                                                                                                                                           93.8                                        34.1
   Furnace Input (Mil.BTU)
     Design Heat Loss (Watts)
     Gross Space Heat Loss (Mil.BTU)
                                                                       39523
                                                                        129.5
                                                                                          22648
                                                                                            63.3
                                                                                                                                          111.0                                        40.7
SPACE + DHW ENERGY (Mil.BTU)
     Sensible Occupancy Heat Gain (Mil. Btu/day)                         2.40               2.40                                          134.6                                        65.5
   Pilot Light (Mil.BTU)
     Usable Internal Gains (Mil.BTU)                                     27.0               24.8                                            0.0                                         0.0
R-2000 SPACE + DHW TARGET (Mil.BTU)
     Usable Internal Gains Fraction (%)                                  20.9
                                                                             8.7
                                                                                            39.1
                                                                                             4.4                                          110.2                                       110.2
   Indoor Fans (Mil.BTU)
     Usable Solar Gains (Mil.BTU)
     Usable Solar Gains Fraction (%)                                         6.7             7.0                                            0.0                                         0.0
     Vent. Electrical Contribution (Mil.BTU)                             44.3               16.3
  Heat Pump Input (Mil.BTU)
     Auxiliary Energy Required (Mil.BTU)
     SPACE + DHW ENERGY (Mil.BTU)
                                                                         93.8
                                                                        134.6
                                                                                            34.1
                                                                                            65.5
                                                                                                                                               0.0                                         0.0
     R-2000 SPACE + DHW TARGET (Mil.BTU)                                110.2             110.2
  Total Input (Mil.BTU)                                                                                                                    111.0                                        40.7
  System COP
ENERGUIDE RATING (0 to 100)
     ENERGUIDE RATING (0 to 100)                                               76.2      86.1                                                  9.876.2                              7.5
                                                                                                                                                                                 86.1
     Air Change Rate at 50 Pa.                                                 76.2      86.1


Air Change Rate at 50 Pa.                                                                                                                           76.2                         86.1
                                                                                      Page 1 of 2                                                                            Page 2 of 2
Solution
Expanded Polystyrene core with plywood skins

Skins glued to core with urethane to provide
vapour control

Peel & stick on panel joints for air leakage
control

Nascor i-joist splines

All panels thermally broken
Solution
Expanded Polystyrene core with plywood skins

Skins glued to core with urethane to provide
vapour control

Peel & stick on panel joints for air leakage
control

Nascor i-joist splines

All panels thermally broken

Soft foam gaskets at panel joints
Solution
Expanded Polystyrene core with plywood skins

Skins glued to core with urethane to provide
vapour control

Peel & stick on panel joints for air leakage
control

Nascor i-joist splines

All panels thermally broken

Soft foam gaskets at panel joints

Construction Guide & Training DVD - with
Inuktitut Translation
D1 Morrisburg
D1 Morrisburg
D1 Morrisburg
D1 Results


 Floor complete in 3.5 hrs. - 5 man crew
 Complete shell of house erected and tested for air
 leakage in 4.5 days
D2 Kott Yard
D2 Blower Door Results
R-2000 - 1.5 AC/h @ 50 Pa
Client Spec - 0.5
D1 - 0.67
D2 - #1 - 0.21
D2 - #2 - 0.19
Training Team
113 units

29 units
On-site construction started August 15 - 2010

115 house shells erected by December 20 - 2010
Pangnirtung - Nov. 27, 2010
Loading...
                                      December 14 & 15
                                           2010
                          Igloolik


                                                                     Baffin
                                                                     Island
                Repulse
                 Bay




                              Coral
      Rankin                 Harbor                                                 Iqaluit
       Inlet




       Arviat
                   Hudson
                    Bay
                                       ©2011 Google - Map data ©2011 Europa Technologies, Google -
December 14 & 15
     2010
Field Notes:
 21 houses inspected
 Working Conditions - minus 40 deg. C / dark
 Some foundations off level
 Some walls installed off plumb
 Some panels not pulled completely together
Field Notes:
 21 houses inspected
 Working Conditions - minus 40 deg. C / dark
 Some foundations off level
 Some walls installed off plumb
 Some panels not pulled completely together
 Thermal imaging indicates open joints still
 perform well
 Air leakage control much better than required
What about costs?
  Slightly more than stick-built
  Unfamiliarity with SIPs = higher labour pricing
  Underutilized local labour
  Buildings will be monitored to confirm heating
  cost savings
  Turnkey = lower price
  System refinements & manufacturing
  efficiencies = lower price
Multi-unit Arctic SIP houses
Questions?

jeff@dac.ca

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Sdrhcon2011 armstrong

  • 1. Cold Climate Social Housing - a case study Jeff Armstrong - DAC International Division Kott Group
  • 2. 2 million km2 • 26 communities • 30,000 people • Iqaluit - pop: 7,000 • No roads
  • 3. 2 million km2 The scale of the housing problem...• 26 communities • 30,000 people • Iqaluit - pop: 7,000 • No roads Approximately 8,500 dwellings 80% are public, gov’t staff or rent subsidized housing Nearly half of all houses are below Canadian housing standards Current shortfall of 3,000 units Average annual new-build - 200 units Funding committed for 2012 - 2013 - $0.00
  • 4. Health and social impacts... Average house size - 93 sq. m. Median number of people in a home is 6 Half of Nunavut’s homes are overcrowded or need serious repair. 4% of the population does not have a permanent home and bounce between homes often sleeping in shifts on couches, in kitchens, dining rooms or hallways Tuberculosis rate 62 times the Canadian average Highest birth rate & lowest life expectancy in Canada
  • 5. The bottom line... “There is a strong correlation between the state of housing in Nunavut and domestic violence, mental health problems, substance abuse, poor academic performance, respiratory ailments and the spread of infectious diseases” Nunavut 10 year Inuit Housing Action Plan ".…the conditions in far too many Aboriginal communities can only be described as shameful. This offends our values. It is in our collective interest to turn the corner. And we must start now." The Right Honourable Adrienne Clarkson - Speech from the Throne, February 2, 2004
  • 6. The Challenge To provide a high performance building enclosure system that is easy to put up quickly in Northern conditions at a reasonable cost.
  • 8. Nunavut Housing Corporation RFP - June 2009 Structure Thermal Control Vapour Control Air Leakage Control
  • 9. Nunavut Housing Corporation RFP - June 2009 Structure Thermal Control Vapour Control Air Leakage Control
  • 10. Nunavut Housing Corporation RFP - June 2009 Structural insulated panels Plywood skins R - 50 Floor, R - 40 Walls, R - 50 Roof Air leakage control without caulking or spray foam - 0.5 AC/h @ 50 Pa
  • 11. Blower Door Testing R-2000 - 1.5 ac/h@ 50 Pa PassivHaus - 0.6 Nunavut Housing - 0.5
  • 12. Nunavut Housing Corporation RFP - June 2009 Structural insulated panels Plywood skins R-50 Floor, R-40 Walls, R-50 Roof Air leakage control without caulking or spray foam - 0.5 AC/h @ 50 Pa Capable of being handled by hand or machine Designed to meet highest wind and snow loads in Nunavut “Closed Cell” foam (vapour control) Thick enough to incorporate structural elements
  • 13. Project Timeline Received RFP - June 26 / 09 Tender closed in Iqaluit - July 17 Tender Award - August 6 D1 erected at Kott Yard - September 14 - 18 D1 erected in Morrisburg - September 21 - 26 Authorization to Proceed - October 30 D2 erected at Kott Yard - December 9 - January 10 Production Starts - January 4 Crates to Port - April 3 - July 15 Total Production: 15,336 panels; 1,420 crates
  • 14.
  • 15. C B A Grade Crawlspace Insulated floor 1 BUILDING SECTION
  • 16. C B A Grade Crawlspace Insulated floor 1 BUILDING SECTION
  • 17. 1 2 3 4 5 6 1 CONSTRUCTION NORTH A 1 A B C
  • 18. Solution R-40 Walls (12”) R-50 Floor (14-5/8”) R-50 Roof (14-5/8”)
  • 19. Critical month ACH (Natural) Gross Air and Vent. Energy (Mil.BTU) 44.5 4.43 0.50 32.1 Vent. Elec.month ACH (Total) (Mil.BTU) Critical Load: Heating Hrs 0.486 0.0 0.2561.1 Vent. Elec. Load: Non Htg Hrs (Mil.BTU) 0.0 0.0 Solution Net Air and Vent. Energy (Mil.BTU) H2K Modeling - Bruce Gough, Energy Building Group 44.3 16.3 ANNUAL FUEL CONSUMPTION SUMMARY Hot 2000 Version 10.31 C:DOCUME~1ADMINI~1... 29/10/2009 - 4:46:57 PM Hot 2000 Version 10.31 C:DOCUME~1ADMINI~1... 29/10/2009 - 4:46:57 PM Oil (Imp. Gal) 810.6 387.5 Electricity (Mil. Btu) Critical month ACH (Natural) 8767.4 4.43 9092.5 0.50 ANNUAL SPACE HEATING SUMMARY HOUSE DATA HOT2000 Critical month ACH (Total) 0.486 0.256 COMPARISON REPORT Natural Resources CANADA 39523 22648 Version 10.31 Design Heat Loss (Watts) Nunavut-MNECCH Nunavut-SIP ANNUAL FUEL CONSUMPTION SUMMARY 129.5 63.3 Oil (Imp. Gal) 810.6 387.5 Gross Space Heat Loss (Mil.BTU) Electricity (Mil. Btu) 8767.4 9092.5 MNEC AIR LEAKAGE AND VENTILATION SYSTEMS Sensible Occupancy COSTS (Dollars) ESTIMATED FUEL Heat Gain (Mil. Btu/day) House Volume (ft3) Envelope Surface Area (ft2) 15931.0 3949.9 15931.0 3949.9 2.40 2.40 ESTIMATED FUEL COSTS (Dollars) 27.0 24.8 Natural Infiltration Rate (ACH) 0.285 0.032 Oil Usable Internal Gains (Mil.BTU) Equivalent Leakage Area (in2) 115.7 13.1 Oil Electricity 1614.4 1614.4 909.5 834.3 834.3 941.2 Central Ventilation Supply Rate (ACH) 0.040 0.270 Electricity Usable Internal Gains Fraction (%) Central Ventilation Exhaust Rate (ACH) Other Supply Rate (ACH) 0.040 0.000 0.270 0.000 Total 20.9 909.5 ANNUAL SPACE HEATING SYSTEM PERFORMANCE 2523.9 39.1 941.2 1775.4 Other Exhaust Rate (ACH) 0.000 0.000 Space Heating Load (Mil.BTU) 93.8 34.1 Usable Solar Gains (Mil.BTU) Seasonal HRV Efficiency (%) 59.0 57.7 Furnace Input (Mil.BTU) 8.7 111.0 4.4 40.7 Total Gross Air and Vent. Energy (Mil.BTU) 44.5 32.1 Pilot Light (Mil.BTU) 2523.9 0.0 1775.4 0.0 Usable Solar Gains Fraction (%) Vent. Elec. Load: Heating Hrs (Mil.BTU) Vent. Elec. Load: Non Htg Hrs (Mil.BTU) 0.0 0.0 1.1 0.0 Indoor Fans (Mil.BTU) Heat Pump Input (Mil.BTU) 6.7 0.0 0.0 7.0 0.0 0.0 ANNUAL SPACE HEATING SYSTEM PERFORMANCE Net Air and Vent. Energy (Mil.BTU) 44.3 16.3 Total Input (Mil.BTU) 111.0 40.7 Vent. Electrical Contribution (Mil.BTU) System COP 44.3 9.8 7.5 16.3 Space Heating Load (Mil.BTU) 93.8 34.1 Auxiliary Energy Required (Mil.BTU) ANNUAL SPACE HEATING SUMMARY 93.8 34.1 Furnace Input (Mil.BTU) Design Heat Loss (Watts) Gross Space Heat Loss (Mil.BTU) 39523 129.5 22648 63.3 111.0 40.7 SPACE + DHW ENERGY (Mil.BTU) Sensible Occupancy Heat Gain (Mil. Btu/day) 2.40 2.40 134.6 65.5 Pilot Light (Mil.BTU) Usable Internal Gains (Mil.BTU) 27.0 24.8 0.0 0.0 R-2000 SPACE + DHW TARGET (Mil.BTU) Usable Internal Gains Fraction (%) 20.9 8.7 39.1 4.4 110.2 110.2 Indoor Fans (Mil.BTU) Usable Solar Gains (Mil.BTU) Usable Solar Gains Fraction (%) 6.7 7.0 0.0 0.0 Vent. Electrical Contribution (Mil.BTU) 44.3 16.3 Heat Pump Input (Mil.BTU) Auxiliary Energy Required (Mil.BTU) SPACE + DHW ENERGY (Mil.BTU) 93.8 134.6 34.1 65.5 0.0 0.0 R-2000 SPACE + DHW TARGET (Mil.BTU) 110.2 110.2 Total Input (Mil.BTU) 111.0 40.7 System COP ENERGUIDE RATING (0 to 100) ENERGUIDE RATING (0 to 100) 76.2 86.1 9.876.2 7.5 86.1 Air Change Rate at 50 Pa. 76.2 86.1 Air Change Rate at 50 Pa. 76.2 86.1 Page 1 of 2 Page 2 of 2
  • 20. Solution Expanded Polystyrene core with plywood skins Skins glued to core with urethane to provide vapour control Peel & stick on panel joints for air leakage control Nascor i-joist splines All panels thermally broken
  • 21. Solution Expanded Polystyrene core with plywood skins Skins glued to core with urethane to provide vapour control Peel & stick on panel joints for air leakage control Nascor i-joist splines All panels thermally broken Soft foam gaskets at panel joints
  • 22. Solution Expanded Polystyrene core with plywood skins Skins glued to core with urethane to provide vapour control Peel & stick on panel joints for air leakage control Nascor i-joist splines All panels thermally broken Soft foam gaskets at panel joints Construction Guide & Training DVD - with Inuktitut Translation
  • 26. D1 Results Floor complete in 3.5 hrs. - 5 man crew Complete shell of house erected and tested for air leakage in 4.5 days
  • 28. D2 Blower Door Results R-2000 - 1.5 AC/h @ 50 Pa Client Spec - 0.5 D1 - 0.67 D2 - #1 - 0.21 D2 - #2 - 0.19
  • 31.
  • 32.
  • 33.
  • 34. On-site construction started August 15 - 2010 115 house shells erected by December 20 - 2010
  • 35. Pangnirtung - Nov. 27, 2010
  • 36.
  • 37.
  • 38. Loading... December 14 & 15 2010 Igloolik Baffin Island Repulse Bay Coral Rankin Harbor Iqaluit Inlet Arviat Hudson Bay ©2011 Google - Map data ©2011 Europa Technologies, Google -
  • 39. December 14 & 15 2010
  • 40. Field Notes: 21 houses inspected Working Conditions - minus 40 deg. C / dark Some foundations off level Some walls installed off plumb Some panels not pulled completely together
  • 41.
  • 42. Field Notes: 21 houses inspected Working Conditions - minus 40 deg. C / dark Some foundations off level Some walls installed off plumb Some panels not pulled completely together Thermal imaging indicates open joints still perform well Air leakage control much better than required
  • 43. What about costs? Slightly more than stick-built Unfamiliarity with SIPs = higher labour pricing Underutilized local labour Buildings will be monitored to confirm heating cost savings Turnkey = lower price System refinements & manufacturing efficiencies = lower price