Mais conteúdo relacionado
Otm 2013 c13_e-22b-vivio-pam-otm-3d-load-configurator
- 2. Agenda
What is 3D Load Configurator?
Master Data Configuration
Planning Parameters
3D Output / Viewing Options
Pros & Cons / Lessons Learned
Q&A
OTM 3D Load Configurator 2
© Copyright Capgemini 2012 All Rights Reserved
- 3. What is 3D Load Configurator?
3D Load Configurator placement was designed to pack
three dimensional rectangular objects into a rectangular
container, considering constraints including:
Orientation preferences (i.e. Upright, Prone,
Lengthwise, Widthwise)
Stacking compatibilities (i.e. bottom only, max
stacking layer = 2, floor compatibility, max top
weight, and max height overhang constraints such
as maximum of 20% unsupported)
Myth: 3D Load Configurator configuration is complex!!!
OTM 3D Load Cponfigurator 3
© Copyright Capgemini 2012 All Rights Reserved
- 4. What is 3D Load Configurator?
Master Data Configuration
Planning Parameters
3D Output / Viewing Options
Pros & Cons / Lessons Learned
Q&A
OTM 3D Load Configurator 4
© Copyright Capgemini 2012 All Rights Reserved
- 5. Master Data Configuration
Define Ship Unit
Specification
Header Values
Define Ship Unit
Specification
Grid Values
Define Items/
Packaged Items
Configure
Equipment Group
Configure
Planning Parameters
OTM 3D Load Cponfigurator 5
© Copyright Capgemini 2012 All Rights Reserved
- 6. 3D Placement Engine Input-Output Flow
Piece level
information
Dimensions 1. All pieces with
the best loading
Preferred orientation
sequence.
Allowable orientation 3D PLACEMENT
Ship Unit Number LOAD CONFIGURATION 2. 3-Dimensional
Ship Unit Line Number
ENGINE view including
Stack Index (Optional)
stacking layer,
Max Stack Layer orientation, and
Max Overhang position within
Max Stack Height the equipment.
Load Config Units –
Array of ship Unit sets
that need to be placed
one after another
OTM 3D Load Cponfigurator 6
© Copyright Capgemini 2012 All Rights Reserved
- 7. Ship Unit Specification - Header Values
A Ship Unit Spec (or often referred to as the Transport Handling Unit/THU) does not
need Length, Width, and Height populated if these values are sent into OTM.
These values could also get copied from the Packaged Item to the Ship Unit.
OTM 3D Load Cponfigurator 7
© Copyright Capgemini 2012 All Rights Reserved
- 8. Ship Unit Specification - Orientation
Select “Preferred” Orientation and configure all other possible Orientations
OTM 3D Load Cponfigurator 8
© Copyright Capgemini 2012 All Rights Reserved
- 9. Orientation Definitions
ORIENTATION Dimension Dimension
corresponding to corresponding
Length of to Height of
Container Container
UPRIGHT LENGTH HEIGHT
LENGTHWISE
UPRIGHT WIDTH HEIGHT
WIDTHWISE
PRONE HEIGHT WIDTH
LENGTHWISE
PRONE LENGTH WIDTH
WIDTHWISE
ONSIDE HEIGHT LENGTH
LENGTHWISE
ONSIDE WIDTH LENGTH
WIDTHWISE
OTM 3D Load Cponfigurator 9
© Copyright Capgemini 2012 All Rights Reserved
- 10. Orientation – Length, Width, Height
The Face Plane of the object is
bounded by the L and the H.
A Prone object is one that is oriented
with it’s face down.
H
Standard Convention is:
L is the longest non-height dimension.
W L
Upright
Onside Prone
H
L W L
W H
H W
L
Note: contents of this slide were created by Al Drummond - Oracle
OTM 3D Load Cponfigurator 10
© Copyright Capgemini 2012 All Rights Reserved
- 11. Orientation Examples - Upright
Upright Lengthwise Upright Widthwise
OTM 3D Load Cponfigurator 11
© Copyright Capgemini 2012 All Rights Reserved
- 12. Orientation Examples – Prone and Onside
Prone Lengthwise Prone Widthwise
Onside Lengthwise Onside Widthwise
OTM 3D Load Cponfigurator 12
© Copyright Capgemini 2012 All Rights Reserved
- 13. Mixed Stacking Matrix
Create a stacking matrix to define stacking rules
Can this product…
RF
ER
t
es
F
E
rt
R
TM
SR
SH
NG
Up
Ch
YE
H
/
DIS
WA
BM
DR
RA
SX
FZ
FZ
be loaded on this product?
BM/TM RF YES NO YES YES NO NO YES NO
SXS RF YES YES YES NO NO NO YES NO
FZ Uprt NO NO YES NO NO NO YES NO
FZ Chest NO NO NO YES NO NO NO NO
WASHER NO NO NO YES YES YES YES YES
DRYER NO NO NO YES NO YES YES YES
DISH NO NO NO NO NO NO YES NO
RANGE NO NO NO YES NO NO NO YES
Note: This will help determine your Stack Below Orientation Profile
OTM 3D Load Cponfigurator 13
© Copyright Capgemini 2012 All Rights Reserved
- 14. Stack Below Orientation Profile
Example: Must model the fact that Ranges cannot be stacked under Refrigerators,
regardless of the orientation. You would need to create a profile so Refrigerators and
all its orientations are not compatible. Then attach this profile to Ranges and all their
possible orientations.
OTM 3D Load Cponfigurator 14
© Copyright Capgemini 2012 All Rights Reserved
- 15. Items / Packaged Items
OTM 3D Load Cponfigurator 15
© Copyright Capgemini 2012 All Rights Reserved
- 16. Equipment Group
53 Foot Dry Trailer
OTM 3D Load Cponfigurator 16
© Copyright Capgemini 2012 All Rights Reserved
- 17. What is 3D Load Configurator?
Master Data Configuration
Planning Parameters
3D Output / Viewing Options
Pros & Cons / Lessons Learned
Q&A
OTM 3D Load Configurator 17
© Copyright Capgemini 2012 All Rights Reserved
- 18. Planning Parameters
A new CONTAINER OPT CONFIG ID for the new Conopt functionality must be configured in the
Planning Parameter set. The old version of Load Config must be turned off when using the new
version. This is done by specifying NO LOAD CONFIG as the parameter for LOAD CONFIG
ENGINE TYPE.
0: NO MIXING ALLOWED
1: WIDTHWISE MIXING ALLOWED
2: WIDTHWISE AND STACKING MIXING ALLOWED
Note: By setting this to 2, you will maximize the space in the equipment.
OTM 3D Load Cponfigurator 18
© Copyright Capgemini 2012 All Rights Reserved
- 19. Planning Parameters – Logic Config
This MUST be enabled for 3D Load Config
If the default of 50 is not changed, the
truck volume must exceed 50% before 3D
Load Config will be enabled
OTM 3D Load Cponfigurator 19
© Copyright Capgemini 2012 All Rights Reserved
- 20. Planning Parameters – Logic Config
EMPTY SPACE SORT CRITERIA: Controls the way in which the truck is
loaded. The Default = 3, which means that we try to load the width of the
trailer first, height next and the length of the trailer at the end.
OTM 3D Load Cponfigurator 20
© Copyright Capgemini 2012 All Rights Reserved
- 21. What is 3D Load Configurator?
Master Data Configuration
Planning Parameters
3D Output / Viewing Options
Pros & Cons / Lessons Learned
Q&A
OTM 3D Load Configurator 21
© Copyright Capgemini 2012 All Rights Reserved
- 22. 3D Shipment Builder Flow
Find Valid
Itineraries
Compute Compute
Compute Container
Itinerary Equipment
Leg Options Optimization
Options Options
Parameter Set to Allow
Choose Make 3D Load Config
Least Cost Shipments
Itinerary on Leg Load
Option Configuration
Calculate Engine
Leg Option
Costs
OTM 3D Load Cponfigurator 22
© Copyright Capgemini 2012 All Rights Reserved
- 23. Viewing 3D Shipments
Install 3d viewer “Cortona” on
your local PC
A single user license can be
downloaded from
www.cortona3d.com/cortona
OTM 3D Load Cponfigurator 23
© Copyright Capgemini 2012 All Rights Reserved
- 24. View Load Config Action
Run Bulk Plan using the 3D Load Configurator enabled Planning
Parameter
Select a single shipment
Perform action of View > Load Config
View Results from all angles and perspectives
OTM 3D Load Cponfigurator 24
© Copyright Capgemini 2012 All Rights Reserved
- 25. Ship Unit Pieces View
Sample Scenario: Refrigerator (18.2 Cubic Feet)
L 34.75” W 30.5” H 70.1”
Preferred Orientation: Upright Lengthwise
Allowable Orientation: Prone Widthwise
Output: 1 truck with 72 Refrigerators – Layer 1 is Upright Lengthwise and Layer 2 is
Prone Widthwise
OTM 3D Load Cponfigurator 25
© Copyright Capgemini 2012 All Rights Reserved
- 26. Multi - Stop View
Spaces for multi-stop are driven by the Multi-stop Mixing
Rule Planning Parameter. In this case, Parameter is set to 0
(No mixing allowed).
OTM 3D Load Cponfigurator 26
© Copyright Capgemini 2012 All Rights Reserved
- 27. Mouse - over View
OTM 3D Load Cponfigurator 27
© Copyright Capgemini 2012 All Rights Reserved
- 30. Load Simulation
OTM 3D Load Cponfigurator 30
© Copyright Capgemini 2012 All Rights Reserved
- 31. Ship Unit Position Details
Position on the X, Y, Z axis.
Note that Loading Sequence 2 has a position on the X axis of
30.5 which means it is placed 30.5 inches to the right of the back
left corner of the truck.
OTM 3D Load Cponfigurator 31
© Copyright Capgemini 2012 All Rights Reserved
- 32. Loading Report
OTM 3D Load Cponfigurator 32
© Copyright Capgemini 2012 All Rights Reserved
- 34. What is 3D Load Configurator?
Master Data Configuration
Planning Parameters
3D Output / Viewing Options
Pros & Cons / Lessons Learned
Q&A
OTM 3D Load Configurator 34
© Copyright Capgemini 2012 All Rights Reserved
- 35. Pros
Optimize Trailer or Container Volumetric Utilization
By placing disparate items in a container as
efficiently as possible given a set of constraints, an
overall lower number of containers will be required.
Provide an interactive graphical image of the solve
This will provide planners and warehouse
personnel with indications as to how a particular solve
built the shipment in question.
Tool also aids in configuration testing.
OTM 3D can be used along with the rainbow pallet
functionality which allows OTM to construct the pallets
and then optimize into the equipment using 3D Load
Config.
OTM 3D Load Cponfigurator 35
© Copyright Capgemini 2012 All Rights Reserved
- 36. Cons
3-D Load Configuration must be used with
items meant to be 3-D configured.
Attempting to plan non 3-D load configuration
items (those without appropriate ship unit
specification constraints set) in the same bulk
plan with 3-D load configuration items will
result in an exception.
OTM 3D Load Cponfigurator 36
© Copyright Capgemini 2012 All Rights Reserved
- 37. Lessons Learned
When setting the Domain Default Planning Parameter set, keep in mind that “some” actions may
revert to the Domain Default Planning Parameter set. If this is not 3D enabled, the shipment will
change from “3D PLACEMENT” to “NO LOAD CONFIG” and an error will be displayed when
attempting to view the shipment in 3D.
OTM 3D Load Cponfigurator 37
© Copyright Capgemini 2012 All Rights Reserved
- 38. Lessons Learned (Continued)
Planning Parameter for 3D is all or nothing – if you need to
separate Order Releases for 3D and non 3D, must have
separate Planning Parameter sets
Ensure that each ship unit has a Transport Handling Unit
Take advantage of ADA rules for auto-assignment of THU’s
Set LOAD CONFIG VOLUME THRESHOLD Planning
Parameter to 0
Equipment group must have dimensions set (Height, Width
and Length)
Itinerary should NOT have Equipment Assignment Type as
“NO Equipment“
OTM 3D Load Cponfigurator 38
© Copyright Capgemini 2012 All Rights Reserved
- 39. What is 3D Load Configurator?
Master Data Configuration
Planning Parameters
3D Output / Viewing Options
Pros & Cons / Lessons Learned
Q&A
OTM 3D Load Configurator 39
© Copyright Capgemini 2012 All Rights Reserved
- 40. Questions?
OTM 3D Load Cponfigurator 40
© Copyright Capgemini 2012 All Rights Reserved