JR Dickens - IWCS 2007

Reliability: Next Generation Asset Management James Robert Dickens, Ph.D. Temple-Inland Inc. Forest Products Group Diboll, Texas

What is “Reliability”? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Functional Failure ,[object Object]

What is the Purpose of Maintenance? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Maintenance as Culture ,[object Object],[object Object],[object Object]

Maintenance as Culture ,[object Object],[object Object]

Management of Change ,[object Object],[object Object],[object Object],[object Object],[object Object]

Topics of Discussion ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Stages of Progress ,[object Object],[object Object],[object Object],[object Object],[object Object]

Reactive ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Preventive ,[object Object],[object Object],[object Object],[object Object],[object Object]

Predictive ,[object Object],[object Object],[object Object],[object Object],[object Object]

Proactive ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Importance of Metrics ,[object Object],[object Object],[object Object]

The Danger Zone ,[object Object],[object Object],[object Object],[object Object]

Metrics ,[object Object],[object Object],[object Object],[object Object],[object Object]

Metrics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Elements of Maintenance ,[object Object]

Elements of Maintenance ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Roles and Responsibilities ,[object Object]

Key Roles ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Ongoing Investment ,[object Object],[object Object],[object Object],[object Object]

Predictive Capabilities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Refiner Motor ,[object Object],[object Object],[object Object],[object Object]

Press Servo Pump ,[object Object],[object Object],[object Object],[object Object],[object Object]

The Reliability Journey ,[object Object]

Appendix: The Economic Cost of Poor Reliability

Measuring the Cost of Maintenance ,[object Object],[object Object],[object Object],[object Object],[object Object]

Cause and Effect ,[object Object],[object Object],[object Object]

Cause and Effect ,[object Object]

Downtime ,[object Object],[object Object],[object Object],[object Object]

Productivity Losses ,[object Object],[object Object],[object Object]

Downgrade ,[object Object],[object Object]

Transition Losses ,[object Object],[object Object],[object Object],[object Object]

Production Scheduling ,[object Object],[object Object],[object Object]

Excess Inventory ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Excess Shipping Costs ,[object Object]

Safety & Environmental Impact ,[object Object]

Excess Capital Requirements ,[object Object],[object Object],[object Object],[object Object],[object Object]

Rework ,[object Object],[object Object],[object Object]

Cycle Time Inflation ,[object Object],[object Object]

Can you afford it? ,[object Object]

JR Dickens - IWCS 2007

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