FRACAS – anatomy of a failure
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Describes failure from the initial event through restoration. Discusses the type of data available and how to collect it.
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FRACAS – anatomy of a failure
- 1. by Jim Taylor CRE, CPE, CPMM Director of Operations, Machinery Management Solutions, Inc. www.machineryhealthcare.com http://blog.machineryhealthcare.com FRACAS Anatomy of a failure
- 2. If we make an effort and have a plan, we can capture the information needed for good failure analysis Key Takeaway
- 3. 3 other presentations on this subject All available on SlideShare.com
- 4. Today I want to talk about how the failure occurs and what data is available for capture.
- 5. You work in a small to medium size facility or plant. California Cthulhu
- 6. You’re a Maintenance professional: an Engineer, a Maintenance Manager, Supervisor, Planner, or Crafts Person. michaelcardus
- 7. You’d like to do good failure analyses when you have an equipment failure but you find you just don’t have the right information to do it.
- 8. The needed information is available by Jorge Franganillo
- 9. But you must develop a plan to capture it
- 10. Event data First we need to understand how the event and restoration proceeds
- 11. A failure occurs
- 12. The operator observes the event by rachel_titiriga
- 13. Operator in initiates trouble call – capture complaint code by danielfoster437
- 17. Diagnoses Complete capture failure code by brendan.wood
- 18. CP initiates parts procurement by Iwan Gabovitch
- 19. Logistics delay
- 20. First you have to find the parts by Mackmyra Svensk Whisky AB
- 21. Or maybe you have to have them delivered zyphbear
- 22. Then they must be delivered to the machine by toolstop
- 24. CP completes repair by Official U.S. Navy Imagery
- 27. Process satisfactory and stable.
- 28. Time data When the various events occur is important information
- 30. Event time Actual time of event as recorded by DCS, etc.
- 31. Reaction time
- 33. Response time
- 35. Admin & ordering time
- 36. Waiting time
- 40. Started repair
- 41. Started test
- 42. Back in service
- 43. As found conditions Try to determine the equipment conditions immediately before and after the failure
- 47. Codes Complaint code As found code Cause code Failure code Effect code etc.
- 49. Interview the Operators What did they: hear see feel smell do find by Dplanet::
- 50. Interview the Crafts Persons What did they: hear see feel smell do find
- 51. Interview any others who may have information by DaveFayram
- 53. Broken parts
- 55. Any other physical evidence Photos Measurements Leakage Parts Environmental conditions Etc. by U. S. Fish and Wildlife Service - Northeast Region
- 56. Will this give us all the information we need to perform an effective failure analysis?
- 57. Lack of good failure analysis means we’ll continue to loose productivity and profitability because we’ll be fighting same failures over and over.
- 58. Develop a plan to capture the right information
- 59. With the right information, you can do effective failure analysis
- 60. The key to an effective failure analysis is having the right information 765-366-4285 Jim.taylor@machineryhealthcare.com www.machineryhealthcare.com http://blog.machineryhealthcare.com