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Low end LED Lamp SMT Line
• Semi-Auto Screen Printer
• Semi-Auto Pick and Place
• Conveyor
• Reflow Oven
Semi-Auto Screen Printer → Semi-Auto Pick and Place → Buffer Conveyor → Reflow Oven → Conveyor
1200mm 2000mm 1500mm 3000mm
Whole Line length: 1.2M → 2.0M → 1.5M → 3M = 7.7M (Total Length)
www.smthelp.com
Low end LED Lamp SMT Line
*Total Man Power Required : 2 Worker
*Total Installed Power Required: 10 KW
*Capacity(20hours): LED Bulb (5730-14chips), 25000PCS
Semi-Auto Screen Printer → Pick and Place → Buffer Conveyor → Reflow Oven
www.smthelp.com
1. Semi-Auto Screen Printer SP-300
○Adopts SMC rail and Panasonic speed control motor drive steel squeegee
base to ensure printing steady
○The squeegee base can be uplifted 45°, easy to disassemble the squeegee
and clean the screen
○The printing base can be move front and rear and fixed to ensure perfect
printing effect
○The printing table has groove and location pin, suited for single and double-
sided board production
○Adopts X.Y.Z axes to align the board by using arm (screen stencil) and
printing table
○Microcomputer control, equipped with LCD, user friendly interference and
with counting function.
SPECIFICATIONS
www.smthelp.com
PCB Size 350 X 1200mm
Printing Area 320 X 1270mm
PCB Fixed System PCB Outer Or Pin Positioning
Frame Size 370X1320mm
Adjusting for table Front
Printing Accuracy ±0.05mm
Repeating Accuracy ±0.02mm
PCB Thickness 0.2-2.0mm
Air Source 4-6kg
Power Supply Single Phase 220V, 50/60Hz 100W
Dimension 900*900*1650mm (L*W*H)
Net Weight 250KG
2. Pick And Place S-E20000
Real Speed: 15,000-18,000 CPH
www.smthelp.com
3. SMT Buffer Conveyor S-350C*1 unit
• PCB Conveyor rail length: 1500mm
• Rail Fix mode: Front Fix (Option: Rear fix)
• PCB Conveyor direction: L→R (Or R→L)
• Control System: Relay Board (2 sensor without
stopper)
• PCB Conveyor Height: 900±20 mm
• PCB Conveyor Width: 20-400mm
• PCB Conveyor Speed: 0-2M/min
• Available to communications with other
devices by SMEMA signal plug
• Exact thread shaft structure to ensure the
adjustment of rail Width parallel
• Used durable Anti-static belt with strengthen
Aluminum Alloy rail to be reliable
• Power Consumption: Approx. 40W
• Power Supply: Single Phase 220V,50HZ
• Weight:Approx. 70kg
www.smthelp.com
4. Lead-Free Reflow Oven S-6600
• FEATURES
• ○ Complete for the lead free process
• ○ Adopt instrument control System and closed loop
control for heating source of each zone.
• ○ Temperature control adopt circulation hot air heating
mode for each zone;
• ○ Closed loop control for conveyor system, can go along
steadily stepless rate-adjusting;
• ○ With over heating alarm function;
GENERAL
Machine Dimension L3000 *W612 *H1220mm
Weight Approx.280Kg
HEATING ZONE
Number of Heating Zones Top 6/Bottom 6
Length of Heating Zones 1800mm
Heating Mode Circulation hot air
Number of Cooling Zone 1 cooling Fan
CONVEYOR SYSTEM
Max. Width of PCB 300mm
Conveyor Direction L→R
Conveyor Height 880±20mm
PCB Transmission Mode Mesh
Conveyor Speed 0-1500mm/min
CONTROL SYSTEM
Power Supply 5 Wire 3 phase, 380V 50/60HZ
Power for Warm Up 10KW
Power Consumption 4.5KW
Warming Time 15 Min
Temperature Control Method PID Close Loop Control + SSR Driving
Abnormal Alarm Abnormal Temperature (Extra-high temp).
www.smthelp.com
SMD LED photo Sample
www.smthelp.com

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Low end LED lighting PCB SMT full line solution

  • 1. Low end LED Lamp SMT Line • Semi-Auto Screen Printer • Semi-Auto Pick and Place • Conveyor • Reflow Oven Semi-Auto Screen Printer → Semi-Auto Pick and Place → Buffer Conveyor → Reflow Oven → Conveyor 1200mm 2000mm 1500mm 3000mm Whole Line length: 1.2M → 2.0M → 1.5M → 3M = 7.7M (Total Length) www.smthelp.com
  • 2. Low end LED Lamp SMT Line *Total Man Power Required : 2 Worker *Total Installed Power Required: 10 KW *Capacity(20hours): LED Bulb (5730-14chips), 25000PCS Semi-Auto Screen Printer → Pick and Place → Buffer Conveyor → Reflow Oven www.smthelp.com
  • 3. 1. Semi-Auto Screen Printer SP-300 ○Adopts SMC rail and Panasonic speed control motor drive steel squeegee base to ensure printing steady ○The squeegee base can be uplifted 45°, easy to disassemble the squeegee and clean the screen ○The printing base can be move front and rear and fixed to ensure perfect printing effect ○The printing table has groove and location pin, suited for single and double- sided board production ○Adopts X.Y.Z axes to align the board by using arm (screen stencil) and printing table ○Microcomputer control, equipped with LCD, user friendly interference and with counting function. SPECIFICATIONS www.smthelp.com PCB Size 350 X 1200mm Printing Area 320 X 1270mm PCB Fixed System PCB Outer Or Pin Positioning Frame Size 370X1320mm Adjusting for table Front Printing Accuracy ±0.05mm Repeating Accuracy ±0.02mm PCB Thickness 0.2-2.0mm Air Source 4-6kg Power Supply Single Phase 220V, 50/60Hz 100W Dimension 900*900*1650mm (L*W*H) Net Weight 250KG
  • 4. 2. Pick And Place S-E20000 Real Speed: 15,000-18,000 CPH www.smthelp.com
  • 5. 3. SMT Buffer Conveyor S-350C*1 unit • PCB Conveyor rail length: 1500mm • Rail Fix mode: Front Fix (Option: Rear fix) • PCB Conveyor direction: L→R (Or R→L) • Control System: Relay Board (2 sensor without stopper) • PCB Conveyor Height: 900±20 mm • PCB Conveyor Width: 20-400mm • PCB Conveyor Speed: 0-2M/min • Available to communications with other devices by SMEMA signal plug • Exact thread shaft structure to ensure the adjustment of rail Width parallel • Used durable Anti-static belt with strengthen Aluminum Alloy rail to be reliable • Power Consumption: Approx. 40W • Power Supply: Single Phase 220V,50HZ • Weight:Approx. 70kg www.smthelp.com
  • 6. 4. Lead-Free Reflow Oven S-6600 • FEATURES • ○ Complete for the lead free process • ○ Adopt instrument control System and closed loop control for heating source of each zone. • ○ Temperature control adopt circulation hot air heating mode for each zone; • ○ Closed loop control for conveyor system, can go along steadily stepless rate-adjusting; • ○ With over heating alarm function; GENERAL Machine Dimension L3000 *W612 *H1220mm Weight Approx.280Kg HEATING ZONE Number of Heating Zones Top 6/Bottom 6 Length of Heating Zones 1800mm Heating Mode Circulation hot air Number of Cooling Zone 1 cooling Fan CONVEYOR SYSTEM Max. Width of PCB 300mm Conveyor Direction L→R Conveyor Height 880±20mm PCB Transmission Mode Mesh Conveyor Speed 0-1500mm/min CONTROL SYSTEM Power Supply 5 Wire 3 phase, 380V 50/60HZ Power for Warm Up 10KW Power Consumption 4.5KW Warming Time 15 Min Temperature Control Method PID Close Loop Control + SSR Driving Abnormal Alarm Abnormal Temperature (Extra-high temp). www.smthelp.com
  • 7. SMD LED photo Sample www.smthelp.com