Westbury Aluminum Railing Training

1. Larry
Burkholder,

3. Boxed Railing System

4. AA “Green”“Green” Railing SystemRailing System
 Using a minimum 40% post-industrial content in theUsing a minimum 40% post-industrial content in the
aluminum billet prior to extrusionaluminum billet prior to extrusion
 Zero Volatile Organic Compound (VOC) emission fromZero Volatile Organic Compound (VOC) emission from
the powder coating processthe powder coating process
 Qualifies for LEEDS Points as established by USGBCQualifies for LEEDS Points as established by USGBC

6. Style Names
Series
Number
Product
Description
Model
Name
C10*/C101 2-Rail Railing System Tuscany
C20 2-Rail Railing System w/Architectural Balusters Montego
C30*/C301 3-Rail Railing System Riviera
C30R*/C301R 3-Rail Railing System w/Rings Riviera "R"
C31*/C311 3-Rail Railing System w/all spindles extending to top rail Riviera I
C32*/C321 3-Rail Railing System w/every other spindle extending to top rail Riviera II
C33*/C311 3-Rail Railing System w/every third spindle extending to top rail Riviera III
C34*/341 3-Rail Railing System w/every fourth spindle extending to top rail Riviera IV
C70* 2-Rail Glass Panel Railing System Veranda
•Passes International Builders Code with a Code Compliance Research Report # 0163
• Can be installed on all commercial projects with no height restrictions

7. Satin Black
Satin Black
DSI 101
Bronze Fine Texture
DSI 106
Silver
DSI 125
Sandy Shore
DSI 122
Black Fine Texture
DSI 106
Gloss Beige
DSI 104
Gloss White
DSI 102
Chocolate
DSI 124
Ninety Bronze
DSI 131
Clay
DSI 128
Speckled Walnut
DSI 121
White Fine Texture
DSI 123
Color Selection

8. Color Selectors
• Westbury Color
Selector is 4” X 6”
• Westbury Mini
Color Selector is
2” X 3 ½”
• Both include all
Westbury standard
colors

9. Architectural Grade Powder
Coating Options
•AAMA 2604 Architectural Custom Colors
•Contact DSI Customer Service for quotation
• Upgraded AAMA 2605 Architectural Custom Colors
• Contact DSI Customer Service for quotation
•Customer specified custom colors
•Contact DSI Customer Service for quotation

10. Architectural Coating
Touch Up Options

11. Three Step Order Process
• Step 1
• Determine Westbury options needed for your project:
• Model/Style, Color, Height, Length, Straight, Stair
• Step 2
• Determine Westbury post style if project requires posts:
• 2”, 2 ½, 2 ½’ Power Post, 4”, 6”
• Straight and corner crossover available for 2” and 2 ½” Power Post
• Step 3
• Determine Westbury special hardware or accessories:
• Flat or ball post cap
• Magena Star Lights
• Left/Right angle swivel mounts
• Special rise and run stair swivel mounts
• Compound swivel mounts

12. Key Sales Features
• Manufactured and extruded in the USA
• Architectural Grade Powder Coating with a Lifetime Limited
Warranty and a five year weathering guarantee based on PCI
and AAMA certifications
• Posts with a leveling feature
• Uninterrupted stair and straight crossover options
• Assembles without screws, welds, rivets or fasteners at s
spindle rail connection points
• CCRR#0163 testing documentation meeting IBC, IRC,
and FBC codes up to 42” tall and 8’ long including posts.
• Twelve standard colors
• Boxed/Packaged system. Everything needed between the
posts is packaged in the box

13. • Custom colors optional with unlimited color choices.Custom colors optional with unlimited color choices.
• Railing in a box with rails, spindles and mounts.Railing in a box with rails, spindles and mounts.
• Secure factory packaging that will eliminate freightSecure factory packaging that will eliminate freight
damage.damage.
• Lifetime Limited Warranty with five year weatheringLifetime Limited Warranty with five year weathering
(AAMA 2604) warranty(AAMA 2604) warranty
• Hidden screws on all mounts.Hidden screws on all mounts.
• Enclosed extrusions on top, mid or bottom rail.Enclosed extrusions on top, mid or bottom rail.
Specifications

14. • 36” and 42” Railing Heights
•Boxed 3’, 4’, 5’, 6’, 7’, and 8’ sections
•Section is measured from inside of post to inside of post
•Boxed stair rail sections in the same lengths
•Post leveling feature for uneven decks
• All hardware is zinc die cast for improved
corrosion resistance
Specifications

15. • 0.75” x 0.75” (0.053” wall) spindles spaced 3.875”0.75” x 0.75” (0.053” wall) spindles spaced 3.875”
•.75” (.060” wall) round spindle spaced 3.875”.75” (.060” wall) round spindle spaced 3.875”
• 1.75” (0.090” wall) W x 1.375” (0.085” wall) top rail1.75” (0.090” wall) W x 1.375” (0.085” wall) top rail
• 1.75” (0.090” wall) W x 1.25” (0.120” wall) mid and1.75” (0.090” wall) W x 1.25” (0.120” wall) mid and
bottom railbottom rail
• 6005 T6 aluminum alloy with zinc die cast hardware and6005 T6 aluminum alloy with zinc die cast hardware and
stainless steel fastenersstainless steel fasteners
• Certified PCI 4000 A2 (AAMA 2604) and A3 (AAMA 2605)Certified PCI 4000 A2 (AAMA 2604) and A3 (AAMA 2605)
architectural powder coatingarchitectural powder coating
• Twelve standard colorsTwelve standard colors
Specifications

16. CCRR# 0163
• Westbury has a CCRR-0163 number
• CCRR is an acronym for Code Compliance Research Report
• Testing completed by ATI Evaluation Services, York, PA
• Tested as specified by ICC-ES 273
• Meets International Building Codes (IBC), International Residential Codes
(IRC) and Florida Building Code (FBC)
• Test Includes C10, C30R, C31, C32, C33, and C34 up to 42” tall and
96” in length and C70 42” tall and 72” in length
• Power Post required for commercial installations.

17. •Post listed below have a post levelling feature and flairsPost listed below have a post levelling feature and flairs
• 2” x 2” x 37” or 43” (0.090” wall) posts2” x 2” x 37” or 43” (0.090” wall) posts
• 2” x 2” x 47” or 53” (0.090” wall) stair posts.2” x 2” x 47” or 53” (0.090” wall) stair posts.
• 2” X 2” X 36” or 42” (0.090” wall) straight or corner crossover posts2” X 2” X 36” or 42” (0.090” wall) straight or corner crossover posts
• 2.5” X 2.5” (0.125” wall) residential post2.5” X 2.5” (0.125” wall) residential post
• 2.5” X 2.5” (0.125” wall) commercial Power Post (IBC codes)2.5” X 2.5” (0.125” wall) commercial Power Post (IBC codes)
• 4” and 6” Decorative posts (.090” wall) 37”, 43”, 47”, & 53”4” and 6” Decorative posts (.090” wall) 37”, 43”, 47”, & 53”
• 4” Decorative sleeves (.065”) wall 37”, 43”, 47”, & 53”4” Decorative sleeves (.065”) wall 37”, 43”, 47”, & 53”
• Facia mount and core drill posts offeredFacia mount and core drill posts offered
Post Options

18. 2 ½” Power Post
• Meets IBC Commercial Code requirements
• Base is screwed to the post with 6 screws
and welded around the entire post

19. Deco Post
• 4” and 6” aluminum posts
• Flat Cap or Ball Cap (6” flat cap only)
• Leveling feature standard
• 2 part flair for 4” post
• 1 piece flair for 6” post
• Available in standard post lengths
• Crossover hardware Is not available

20. Post leveling system
standard on all posts
Two part snap together zinc die
cast flair available for posts

21. Packaging
• 2 each 4’ C10 sections
and 4 posts shown
• Sections include rails,
spindles, hardware, and
instruction sheets
• Post include leveling
feature and 2 shims
• Caps and flairs sold
as a separate SKU

22. Rail Designs
Top Rail Mid Rail Bottom Rail
Note: PVC Insert Baluster Retainers

23. • Screws provided to attach to
Westbury post
• Wall mounts can attach to a
wall or other post types
Standard Post Mounts

24. Crossover Mounts
Straight
Crossover
Stair
Crossover
Corner
Crossover

25. Standard Stair Mounts
Angle 29° to 41° Rise
• Excellent Aesthetics
• Excellent adjustability
• can utilize straight cuts
• Section itself will only
rack up to 36 degrees

26. Swivel Stair Mounts
0° to 42° Rise

27. Stair Rail Parameters
• Straight railing sections will rise from 0° to 10°
• Rout dimension is 0.79” X 0.81”
• 0° rise or straight rail will use standard straight rail mounts
• 1° to 10° rise require stair swivel stair mounts
• Sections can be purchased with or without mounts to
accommodate this application

28. Stair Rail Parameters
• Stair Rail from 11° to 28° rise
• Rout dimension of standard stair rail is .79” (W) X 1.02” (L)
• Optional custom routes are available for a cleaner look if
standard route leaves unacceptable spaces beside the
spindle
• 11° to 28° rise will use swivel stair mounts

29. Stair Rail Parameters
• Stair Rail from 29° to 36° rise
• Rout dimension of standard stair rail is .79” (W) X 1.02” (L)
• Optional custom routes are available for a cleaner look
from 29° to 32°. This should be very rare
• Stair mounts included with standard stair sections will
accommodate 29° to 32° rise
• Standard (IBC code) rise is 32° to 36° (7” rise and 11” run)

30. Stair Rail Parameters
• Stair Rail from 37° to 41° rise
• Rout dimension is customized to customer specific rise
and run
• Swivel stair mounts to be sold unless a customer
requests standard stair mounts.

31. Stair Rail Parameters
• Stair Rail from 42° to 43° rise
• Rout dimension is customized to customer specific rise
and run
• Stair swivel mounts are the only choice

32. Swivel Angle Mount

33. Compound Swivel Mounts

34. Welded Corner Options

35. Adjustable Height
Bottom Rail Supports
Included with C10 Tuscany and C20 Montego 7’ and 8’ lengths,
all Riviera three rail models 5’, 6’, 7’, and 8’ lengths, and radius sections

36. Decorative Aluminum
Porch Posts
• 0.090” wall
• 4” & 6”
• 8’, 9’, & 10’ tall
•Will support in
excess of 10,000
pounds
Mounting Hardware
Capital &
Base
4” and 6” Deco Porch Posts

37. Deco Post, Porch Post, C10 Tuscany,
And ScreenRail Screen Room System.
Multi color kits can be ordered as shown below

38. Curved or Radius Sections

39. Measurement of Straight Axis
Railing
Line
Offset to
Railing line
• Customer provides distance of a straight axis and the distance from
the center of the straight axis to the fence line for each radius
• Engineering will determine the radius with this information
• Too many variables exist in the field for order entry to do take-offs
for radius sections
• Customer is responsible to order quantity of sections in each radius
• We recommend ordering sections extra long and fitting on the
jobsite
• 1-26 inch offset
Curved or Radius Sections

40. C10 (C101 Round Spindle)Tuscany
Two Rail System

41. • Architectural Balusters may need to
be spaced closer on radius sections
to retain less than 4" clearance.
• The last Baluster may need to be
spaced closer to the post to retain
less than 4" clearance.
C20 Montego
(Architectural Balusters)

42. Montego
(Style C20)

43. Riviera
(Style C30/C301)
6' Section
NOTE: 7' and 8' Sections will have one spindle in the
middle between the top and mid rails for extra support.

44. Riviera
(Style C30/C301)

45. Riviera "R"
(Style C30R/C301R)
6' Section

46. Riviera "R"
(Style C30R/C301R)
6' Stair Section

47. Riviera "R"
(Style C30/C301)

48. Riviera I
(Style C31/C311)
6' Section

49. Riviera I
(Style C31/C311)

50. Riviera II
(Style C32/321)
Sections
3'
4'
5' 6'
7'
8'

51. Riviera II
(Style C32/C321)

52. Riviera III
(Style C33/C331)
Sections
3'
4'
5' 6'
7'
8'

53. Riviera III
(Style C33/C331)
'
'

54. Riviera IV
(Style C34/C341)
Sections
3'
4'
5' 6'
7'
8'

55. Riviera IV
(Style C34/C341)

56. • Available in 3', 4', 5', and 6' lengths.
• 36" and 42" tall.
• Solid glass panel system.
• Top and bottom rails are the same shape as all other
Westbury models.
C70 Veranda
(Glass Railing System)

57. • EPDM rubber gaskets inside the top and bottom
rails.
• EPDM rubber is the same type of material used on
automotive windshields.
• Tempered glass is seated 1/2 inch in the EPDM
gasket on the top rail and bottom rail after
installation.
• Gasket is the full length as the glass panel on the top
rail and bottom rail.
• 2 7/8" air-space on either end of solid panel.
• All stair rail glass is special order
Veranda
(Glass Railing System)

58. Veranda
(Glass Railing System)
• ¼” Residential tempered glass standard
• 3/8” Commercial tempered glass (required for IBC) code
optional.
• Tempered glass cannot be altered in the field
• ¼” tempered glass in stock for 3’, 4’, 5’, and 6’ sections
36” and 42” tall
• Other glass dimensions special order
• Veranda can be purchased without glass infill
• Veranda aluminum components are packaged like other
Westbury models

59. Veranda Glass Railing

60. Veranda Glass Railing

61. Veranda
(Style C70)

62. C70 Veranda

63. C70 Veranda

64. C70 Veranda

65. Walk Gates
Walk gates offered for all Westbury models
• Fully welded to match all railing styles
• Self closing and lockable polymer D & D Hardware System
• Optional powder coated stainless steel hinge and
gravity latch system
• 36” X 36”
• 36” X 48”
• 42” X 36”
• 42” X 48”
• All dimensions are for the opening

66. Walk Gate HardwareWalk Gate Hardware
Magna-Latch, Z-Lock, Lokk Latch Deluxe, Tru-Close HingeMagna-Latch, Z-Lock, Lokk Latch Deluxe, Tru-Close Hinge

67. Displays
C10/C101
C30R/C31
C301R/C311R
C30/C301
C70 with
Clear Glass

68. Displays
6” X 8” Bronze and Gray Panels
C70 Gray Glass and
Satin Black Powder Coating
C70 Bronze Glass and Bronze
Metallic Powder Coating

69. Banner
Power Post Display
C10 Floor Display

70. • 4” Hand Held
• 4” Table Top (Shown)
• 6”” Hand Held (Shown)
• 6” Table Top
Deco Post Displays

71. 4” and 6”
Table Top
Displays
4” and 6” Deco Porch Posts

72. Mini Floor
Display
• 36” tall with metal
base
• Westbury C-10 with
Falcon/TRX
• White vinyl with
Black Fine Texture
Powder Coating

73. Waterfall Floor
Display
• 36” tall with 4’
• metal base
• Waterfall design
• Westbury C10 with
Falcon/TRX
• Falcon/TRX with
half vinyl and half
“B”Series spindles
• White vinyl with
Black Fine Texture
powder Coating

74. Waterfall Floor
Display

75. Deluxe
Floor Display
•Displays 26 products.
• Working solar and
LV lights and
transformer included
• Offered with Falcon/TRX,
C10, C30, C70, CHR,
Magena Star
• Wood base with
generic deck board

76. Deluxe
Floor Display

77. Components
1⅜" Handrail
(.140” wall)
Internal
Connector
Collar
Rings
Handrail Return
Wall Return
Handrail Elbows
(5°, 31°, 34°, and 36°)
90° Handrail
Elbow
Inside Corner Mount
Internal End Cap
Wall
Mount
ADA compliant and meets IBC & IRC codes
8’ 12’ & 16’ lengths

78. Certified PCI4000 A2 (AAMA 2604)
And A3 (AAMA 2605) Architectural
Grade Powder Coating

79. •Certification program created by the Powder Coating Institute
•ISO or QS9000 type of certification
•164 point powder coating operations audit
•Conducted annually
•A2 is certification for AAMA 2604
•A3 is certification for AAMA 2605
•Third party AAMA test results required every 18 months
•Only company in the fence and railing industry with the
PCI4000 A2 (AAMA 2604) and A3 (AAMA 2605) certification
Certified PCI4000 A2 (AAMA2604)
And A3 (AAMA 2605)

80. Verified AAMA 2604-13
Compliant
Optional Verified AAMA
2605-13 Compliant
Certified PCI4000 A2 (AAMA2604)
And A3 (AAMA 2605)

81. Companies Verified AAMA 2604-13
Compliant as listed on www.aamanet.org
November 1, 2013

82. Companies Verified AAMA 2605-13 Compliant
November 1, 2013, www.aamanet.org

83. AAMA Performance Requirements
for Pigmented Organic Coatings Defined
Certified PCI4000 A2 (AAMA2604)
And A3 (AAMA 2605)

84. Certified PCI4000 A2 (AAMA2604)
And A3 (AAMA 2605)

85. Warranty

87. The Marketing Edge
• Located on the coast in Gulfport, MS
• Photo taken 4 ½ years after installation
• Westbury Railing System has a Certified PCI 4000 A2 (AAMA 2604)
architectural grade powder coating
• Steel deck and framework fabricated by a local fabricator
• Polyester TGIC Powder Coating matched when installed
• Westbury has a Lifetime Limited and a 5 year weathering warranty
• Westbury warranty states the color will not fade more than
5 Delta E color units and retain 30% of its gloss level for 5 years
• Westbury is the only metal railing system with a weathering warranty
• See the difference over time
• Sell the difference over time

88. Two Overhead Conveyor PCI 4000 CertifiedTwo Overhead Conveyor PCI 4000 Certified
Powder Coating SystemsPowder Coating Systems
Line 1
•New 2005
•450’ Conveyor
•5 Stage aluminum pretreat
•10 Automatic and 2 manual powder
guns
•Spray to waste powder booth
Line 2
•New 2013
•850’ Conveyor
•5 Stage aluminum pretreat process
•18 Automatic and 2 manual powder guns
•Reclaim powder booth in an environmental r
room

89. 10 Step Powder Coat Process10 Step Powder Coat Process
Step 1—Raw incoming aluminum is never
exposed to outdoor elements. Aluminum is
inspected and free of blemishes. Fabricated
components are fixtured (background) and
hung on the overhead conveyor
Step 2—Product enters pretreatment to
remove fabrications oils and debris. The
First stage is a heated acidic cleaner
Step 3—City water rinse
Step 4---Recycling R/O water rinse
Step 5—Fresh R/O water rinse
Step 6---Dried in place aluminum sealer

90. Step 7---Product exits the
pretreatment process and a
200 MPH air blast removes
water drops (left).
Step 8---Product enters and exits
a dry off oven and is ready to
have the powder coating applied
(right)

91. Step 9—Product enters
positive pressure climate
controlled environmental
room. Photo eyes read
product and determine
how many of the 18 guns
will be used. One pre
automatic and one post
automatic manual guns
are available if needed.
Full reclaim quick color
change booth by ITW
DSI’s powder coating is a
Custom Blended Premium
Pigmented Super Durable
Polyester TGIC
(triglycidyl Isocyanurate)
Architectural Grade
Powder Coating

92. Step 10—Product enters and
exits 400° cure stage. After
cure stage product is unloaded
and sent to assembly or
packaging work cells.
Ten pretreatment titration checks
are completed and logged twice
per shift. Ten QC checks, on
product coming off the powder
coating line, are completed
and logged every hour

93. Have a prosperous 2014!
Thank you…good selling!
The Clear Choice