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Mike Godawa                              www.integralgroup.com




 Advanced Mechanical Systems-Finding
 the Right Solution for the Client and
 the Project
Advanced Mechanical Systems
Finding the Right Solution for the Client and the
Project


• What are the goals of the Client and the Project?
• What are the project assets?
• What are the project liabilities?
• Iterative process matching the potential solutions
   to the budget and schedule
• Final solution
• Lessons Learned



    Case Study: Evergreen Brick Works
Advanced Mechanical Systems
Finding the Right Solution for the Client and the
Project


• What are the goals of the Client and the Project?




 Evergreen Brick Works
CLIENT GOALS                            PROJECT GOALS

High Sustainability Goals from outset       •   On Budget
     • Site wide energy & water             •   On Schedule
        conservation                        •   Reduce energy and water
     • Demonstrate sustainable                  consumption
        technologies
     • Reduce carbon footprint




    Evergreen Brick Works
Advanced Mechanical Systems
  Finding the Right Solution for the Client and the
  Project


  • What are the goals of the Client and the Project?
  • What are the project assets?
  • What are the project liabilities?




Evergreen Brick Works
ASSETS                                 LIABILITIES
     • Good solar opportunities        • Location - Flood Plain
     • Good thermal mass of existing   • Contaminated Soils
       building                        • Subsurface archeology
     • Known soil conditions           • Historic envelope reduces ability to
     • Open minded environmentally         super insulate buildings
       driven client                   • Limited Construction Budget


    Evergreen Brick Works
Advanced Mechanical Systems
Finding the Right Solution for the Client and the
Project


•   What are the goals of the Client and the Project?
•   What are the project assets?
•   What are the project liabilities?
•   Iterative process matching the potential solutions
     to the budget and schedule




Evergreen Brick Works
Questions to Ask the Client and the Design Team


•   Is air conditioning a necessity?
•   Are there any “sacred cows”?
•   Is free or waste energy available nearby ?
•   Do site constraints limit mechanical solutions?
•   What can drive the mechanical plant size lower?
•    Are there any opportunities to display new technologies?




     Evergreen Brick Works
Iterative Design Process

                        • People before hardware
                        • Shell before contents
                        • Application before equipment
                        • Quality before quantity
                        • Passive before active, and
                        • Load reduction before supply




Evergreen Brick Works
Geo-Thermal
• Has sex appeal for energy savings
  but challenge the Owner
  whether both heating and
  cooling are required. A balanced
  load is critical.

• Difficult on this site due to buried
  artifacts, environmental hidden
  costs and confined location for
  drilling



    Evergreen Brick Works
Solar Thermal/PV
• Tendered design included a
  combined concentrated solar
  thermal/PV on a rotating
  turntable.

• Unfortunately the supplier
  admitted they had design flaws
  before it was installed.

• System was to provide electricity
  and hot water for heating,
  domestic hot water and for
  cooling through an absorption
  chiller

• Small solar thermal system
  installed to serve domestic hot
  water needs

  Evergreen Brick Works
Bio-Mass Boilers
•   Tendered design included a biomass
    boiler in building 16 complete with pellet
    storage so as to minimize fossil fuel use.

•   Need a dependable source of cost
    effective, low ash/low moisture content
    wood pellets.

•   Microclimate analysis is critical due to
    ash content in flue discharge.

•   Expensive technology and does not
    necessarily add LEED points for energy
    but does reduce carbon footprint

•   As a result it was deleted for cost savings
    and a gas fired boiler plant including a
    primary condensing boiler was installed.




     Evergreen Brick Works
Ice Rink
• Seed money for project came from a donor who insisted an ice
  rink be made.
• Waste heat from compressors used to heat radiant floors in
  Building 14.
• Always look for something useful out of mandatory requirements




Evergreen Brick Works
Advanced Mechanical Systems
Finding the Right Solution for the Client and the
Project
• What are the goals of the Client and the Project?
• What are the project assets?
• What are the project liabilities?
• Iterative process matching the potential solutions
   to the budget and schedule
• Final solution
Stantec
• 765,000 litres of water captured for re-      • Energy Intensity 137 KWH/m2/yr.
   use on site annually: 18 Olympic Pools        (494 MJ/m2/yr.)
 • 60% potable water use reduction

                                                                                         • 58.8% Improvement on
                                                                                           ASHRAE 90.1 Guideline




• 23% Reclaimed and Recycled Materials        • 46% Regional materials (800 km radius)



                                                                                         • 51% Reduced Carbon
                 The sustainability of Evergreen Brick Works                               Footprint from ASHRAE 90.1
                                                                                           Guideline
Advanced Mechanical Systems
Finding the Right Solution for the Client and the
Project
• What are the goals of the Client and the Project?
• What are the project assets?
• What are the project liabilities?
• Iterative process matching the potential solutions
   to the budget and schedule
• Final solution
• Lessons Learned




    Evergreen Brick Works
Natural/Mixed Mode Ventilation
•   Good solution if whole building does
    not need to be cooled.

•   Need to watch out for partitions
    blocking air paths. Transfer air ducts
    need to be large to reduce pressure
    drop

•   Fan assist runs all the time as building
    is located in a natural swale.

•   Improvements needed to be made at
    solar chimneys as “bounce back”
    occurred at top level.




Evergreen Brick Works
Cisterns
•   Lots of roof area to capture rain
    water but how much is too much?

•   Need to make use of the water. Right
    now we have two 5,000 gallon tanks
    to feed water into building 12 for
    flushing toilets and serve for make-
    up water for the cooling tower.

•   Majority of 12 other tanks are to be
    used for irrigation and have fill
    spouts at tanks and must be drained
    in fall to avoid freezing.

•   Biggest maintenance issue was the
    leaf catchers which could not handle
    the flow.

Evergreen Brick Works
Modeling
• Allow for multiple what-if
  scenarios.

• Get them involved early and
  before major milestones

• Need to have a knowledgeable
  modeler when doing
  sustainable design.

• Designers must check all
  assumptions

• Needs to be “Green Giant”


Evergreen Brick Works
Push the Envelope but make sure there is
               Clarity with Owner!
• Document decisions and
                               Space Conditioning Requirements
                               Building Type                   Conditioning       Summer Indoor         Winter Indoor     Relative Humidity
                                                                Approach              Design               Design              (% RH)

  make it easy for client to   Building 1                    Fully Conditioned
                                                                                   (WB/DB –F)
                                                                                         -
                                                                                                          (DB – F)
                                                                                                              -                   -


  understand (harder than      Building 3
                                                                 (Existing)
                                                              Unconditioned       Ventilation Set
                                                                                   Point - 75°F
                                                                                                      Outdoor Condition    Not Controlled


  it sounds)                   Building 4
                               Building 5
                                                                  Future
                                                             Heated Only – No
                                                                                         -
                                                                                         -
                                                                                                              -
                                                                                                              -
                                                                                                                                  -
                                                                                                                                  -
                                                              Modifications
                                                                 (Existing)


• Give examples and            Building 6 – 7                 Unconditioned      Outdoor Condition    Outdoor Condition    Not Controlled
                                                                                 – Nat. Ventilation

                               Building 8                     Unconditioned      Outdoor Condition    Outdoor Condition    Not Controlled

  research costs (don’t rely   Building 9                         Future
                                                                                 – Nat. Ventilation

                                                                                         -                    -                   -

  on cost consultant)          Building 10b                    Heated Only            Outside
                                                                                    Conditions
                                                                                                         72F ( 3F)      Not Controlled


                               Building 10 – 11a -                Future                 -                    -                   -
                               Future


• Get sign off whenever        Building 12
                                              Level 1        Heating / Cooling         75°F                 70°F          20 – 30% winter /
                                                                (Primary)                                                   50% summer
  possible                                    Levels 2 – 5       Heating                 -                  70°F          20 – 30% winter
                                                              Cooling – Nat.        ± 5°F above               -            Not controlled
                                                                Ventilation      ambient outdoor
                                                                                     conditions
                                                                 Cooling               78°F                   -            Not controlled
                                                               (Secondary)

 Evergreen Brick Works         Building 14                     Heated Only       Outdoor Condition
                                                                                 – Nat. Ventilation
                                                                                                            70°F           Not controlled



                               Building 16                        Future                 -                    -                   -
Any Questions?
The Tour of the Brickworks
Advanced Mechanical Systems – Finding the Right Solutions for the Client & Project – Mike Godawa

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Advanced Mechanical Systems – Finding the Right Solutions for the Client & Project – Mike Godawa

  • 1. Mike Godawa www.integralgroup.com Advanced Mechanical Systems-Finding the Right Solution for the Client and the Project
  • 2. Advanced Mechanical Systems Finding the Right Solution for the Client and the Project • What are the goals of the Client and the Project? • What are the project assets? • What are the project liabilities? • Iterative process matching the potential solutions to the budget and schedule • Final solution • Lessons Learned Case Study: Evergreen Brick Works
  • 3. Advanced Mechanical Systems Finding the Right Solution for the Client and the Project • What are the goals of the Client and the Project? Evergreen Brick Works
  • 4. CLIENT GOALS PROJECT GOALS High Sustainability Goals from outset • On Budget • Site wide energy & water • On Schedule conservation • Reduce energy and water • Demonstrate sustainable consumption technologies • Reduce carbon footprint Evergreen Brick Works
  • 5. Advanced Mechanical Systems Finding the Right Solution for the Client and the Project • What are the goals of the Client and the Project? • What are the project assets? • What are the project liabilities? Evergreen Brick Works
  • 6. ASSETS LIABILITIES • Good solar opportunities • Location - Flood Plain • Good thermal mass of existing • Contaminated Soils building • Subsurface archeology • Known soil conditions • Historic envelope reduces ability to • Open minded environmentally super insulate buildings driven client • Limited Construction Budget Evergreen Brick Works
  • 7. Advanced Mechanical Systems Finding the Right Solution for the Client and the Project • What are the goals of the Client and the Project? • What are the project assets? • What are the project liabilities? • Iterative process matching the potential solutions to the budget and schedule Evergreen Brick Works
  • 8. Questions to Ask the Client and the Design Team • Is air conditioning a necessity? • Are there any “sacred cows”? • Is free or waste energy available nearby ? • Do site constraints limit mechanical solutions? • What can drive the mechanical plant size lower? • Are there any opportunities to display new technologies? Evergreen Brick Works
  • 9. Iterative Design Process • People before hardware • Shell before contents • Application before equipment • Quality before quantity • Passive before active, and • Load reduction before supply Evergreen Brick Works
  • 10. Geo-Thermal • Has sex appeal for energy savings but challenge the Owner whether both heating and cooling are required. A balanced load is critical. • Difficult on this site due to buried artifacts, environmental hidden costs and confined location for drilling Evergreen Brick Works
  • 11. Solar Thermal/PV • Tendered design included a combined concentrated solar thermal/PV on a rotating turntable. • Unfortunately the supplier admitted they had design flaws before it was installed. • System was to provide electricity and hot water for heating, domestic hot water and for cooling through an absorption chiller • Small solar thermal system installed to serve domestic hot water needs Evergreen Brick Works
  • 12. Bio-Mass Boilers • Tendered design included a biomass boiler in building 16 complete with pellet storage so as to minimize fossil fuel use. • Need a dependable source of cost effective, low ash/low moisture content wood pellets. • Microclimate analysis is critical due to ash content in flue discharge. • Expensive technology and does not necessarily add LEED points for energy but does reduce carbon footprint • As a result it was deleted for cost savings and a gas fired boiler plant including a primary condensing boiler was installed. Evergreen Brick Works
  • 13. Ice Rink • Seed money for project came from a donor who insisted an ice rink be made. • Waste heat from compressors used to heat radiant floors in Building 14. • Always look for something useful out of mandatory requirements Evergreen Brick Works
  • 14. Advanced Mechanical Systems Finding the Right Solution for the Client and the Project • What are the goals of the Client and the Project? • What are the project assets? • What are the project liabilities? • Iterative process matching the potential solutions to the budget and schedule • Final solution
  • 16.
  • 17. • 765,000 litres of water captured for re- • Energy Intensity 137 KWH/m2/yr. use on site annually: 18 Olympic Pools (494 MJ/m2/yr.) • 60% potable water use reduction • 58.8% Improvement on ASHRAE 90.1 Guideline • 23% Reclaimed and Recycled Materials • 46% Regional materials (800 km radius) • 51% Reduced Carbon The sustainability of Evergreen Brick Works Footprint from ASHRAE 90.1 Guideline
  • 18. Advanced Mechanical Systems Finding the Right Solution for the Client and the Project • What are the goals of the Client and the Project? • What are the project assets? • What are the project liabilities? • Iterative process matching the potential solutions to the budget and schedule • Final solution • Lessons Learned Evergreen Brick Works
  • 19. Natural/Mixed Mode Ventilation • Good solution if whole building does not need to be cooled. • Need to watch out for partitions blocking air paths. Transfer air ducts need to be large to reduce pressure drop • Fan assist runs all the time as building is located in a natural swale. • Improvements needed to be made at solar chimneys as “bounce back” occurred at top level. Evergreen Brick Works
  • 20. Cisterns • Lots of roof area to capture rain water but how much is too much? • Need to make use of the water. Right now we have two 5,000 gallon tanks to feed water into building 12 for flushing toilets and serve for make- up water for the cooling tower. • Majority of 12 other tanks are to be used for irrigation and have fill spouts at tanks and must be drained in fall to avoid freezing. • Biggest maintenance issue was the leaf catchers which could not handle the flow. Evergreen Brick Works
  • 21. Modeling • Allow for multiple what-if scenarios. • Get them involved early and before major milestones • Need to have a knowledgeable modeler when doing sustainable design. • Designers must check all assumptions • Needs to be “Green Giant” Evergreen Brick Works
  • 22. Push the Envelope but make sure there is Clarity with Owner! • Document decisions and Space Conditioning Requirements Building Type Conditioning Summer Indoor Winter Indoor Relative Humidity Approach Design Design (% RH) make it easy for client to Building 1 Fully Conditioned (WB/DB –F) - (DB – F) - - understand (harder than Building 3 (Existing) Unconditioned Ventilation Set Point - 75°F Outdoor Condition Not Controlled it sounds) Building 4 Building 5 Future Heated Only – No - - - - - - Modifications (Existing) • Give examples and Building 6 – 7 Unconditioned Outdoor Condition Outdoor Condition Not Controlled – Nat. Ventilation Building 8 Unconditioned Outdoor Condition Outdoor Condition Not Controlled research costs (don’t rely Building 9 Future – Nat. Ventilation - - - on cost consultant) Building 10b Heated Only Outside Conditions 72F ( 3F) Not Controlled Building 10 – 11a - Future - - - Future • Get sign off whenever Building 12 Level 1 Heating / Cooling 75°F 70°F 20 – 30% winter / (Primary) 50% summer possible Levels 2 – 5 Heating - 70°F 20 – 30% winter Cooling – Nat. ± 5°F above - Not controlled Ventilation ambient outdoor conditions Cooling 78°F - Not controlled (Secondary) Evergreen Brick Works Building 14 Heated Only Outdoor Condition – Nat. Ventilation 70°F Not controlled Building 16 Future - - -
  • 24. The Tour of the Brickworks