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NTR-Enhanced Lunar-Base
Supply Using Existing
Launch Fleet Capabilities

John Bess
Idaho National Laboratory
Emily Colvin
Georgia Institute of Technology
Paul Cummings
University of Michigan

Nuclear and Emerging Technologies for Space
ANS Annual Meeting, Atlanta, GA
June 14-19, 2009
Objective

Assess the feasibility of
 employing current Earth-to-orbit
 launch vehicles and a nuclear
 thermal rocket engine to deliver a
 21 metric ton payload to the lunar
 surface



                                      2
Mission Characterization
                                                             LSAM Burns to
                  LEO                                         Achieve LLO
                          EDS Detaches from
Launch                      CaLV; Burns to
on CaLV                    Circularize Orbit &
                              Achieve LEO
           Earth                                         Moon
                                                                  LSAM
                                   LSAM Burns to
                                                                  Lands
                                  Descend to Lunar
                                                       LLO
                                      Surface
            TLI
EDS Burns to
 Achieve TLI LSAM Detaches             Delivery of 21 metric tons in
               from EDS                  support of a lunar base

                    NASA’s Exploration Systems Architecture Study Final
                    Report. NASA-TM-2005-214062, November 2005
NTR-Enhanced ESAS Architecture

Substitution of
 the chemical EDS
 with a NTR
Increase lunar
 surface payload
 by 36.2%
 or
Reduce IMLEO by
 24.1%

         Using a Nuclear Thermal Rocket to Support a Lunar
         Outpost: Is It Cost Effective? STAIF 2007.
What Makes This Study Different?

Assume that the Ares rockets and
 other proposed earth-to-orbit
 launch systems will be unavailable
 for use
Use only existing launch vehicles
 coupled with a NTR to provide
 lunar support
Launch Fleet Characterization

Assessed characteristics of various
 foreign and domestic launch vehicles
Limitations were based on volume and
 not mass restraints for delivery to LEO
  ¤ Liquid hydrogen propellant
Launch vehicles and facilities within
 the United States were preferred
  ¤ Reduce security and handling concerns
Delta IV Heavy
                  Boeing
                  Launch Facilities
                    ¤ Space Launch Complex
                      37B, Cape Canaveral Air
                      Force Station, FL
                    ¤ Space Launch Complex
                      6, Vandenberg Air Force
                      Base, CA
                  Characteristics
                    ¤ 5-m ID, 13.8-m long
                      faring
                    ¤ 50,800 lb LEO
                    ¤ $253 M (2004) per launch
Atlas V Heavy
                 Lockheed Martin
                 Launch Facilities
                   ¤ Space Launch Complex
                     41, Cape Canaveral Air
                     Force Station, FL
                   ¤ Space Launch Complex
                     3-East, Vandenberg Air
                     Force Base, CA
                 Characteristics
                   ¤ 4.6-m ID, 12.2-m long
                     faring
                   ¤ 27,500 lb LEO
                   ¤ $138 M (2004) per launch
Rendezvous with Orbital Assembly
Six rockets needed
  ¤ 1 – reactor,
    shielding, structural
  ¤ 1 – payload, LSAM
  ¤ 4 – liquid hydrogen
    propellant
  ¤ NTR specific
    impulse of 850 s
An Isp of 950 s
 would require only
 four launch vehicles
Nuclear Thermal Rocket Engine
                 650 MW
                  tungsten-cermet
                  reactor
                 93%-enriched
                  HEU-O2
                 45-cm-thick ZrH
                  shadow shield
                 H2 flow rate:
                   ¤ 18.0 kg/s (850 s)
                   ¤ 16.1 kg/s (950 s)
Assembly Logistics

In-orbit infrastructure
  ¤ Independent orbital space garage
  ¤ Expansion of the International Space
    Station
Multi-launch coordination and timely
 construction
  ¤ Mitigate H2 boil-off concerns
  ¤ Development of in-space machining and
    welding that have already been
    demonstrated
Evaluation of Launch Costs
Reported launch cost estimates for the Ares
 rockets are ~$3K/lb (~$7K/kg) to LEO
  ¤ $875M to place 125 metric tons in LEO
~$12K/kg for Delta IV and Atlas V rockets
  ¤ $1.4B to launch 6 rockets
The Ares rockets use “economy of scale”
 for reduced launch cost
  ¤ Delta II and Atlas 2AS launch costs were still
    ~$12K/kg
  ¤ Similarly, a Ares V rocket would cost $1.5B
Additional Launch Costs
NTR engine
  ¤ ~$3B for contained test facility
  ¤ $1B for SAFE testing
In-orbit assembly
  ¤ Dominated by transportation costs, which are
    sensitive to demand
  ¤ Human assembly with associated infrastructure
    to cost ~10% of total ($140M)
Extra structural materials and assembly
  ¤ Assumed ~$140M
Cost Estimate for Lunar Base Supply ($B)

              ESAS       Fleet of    Fleet of
   Cost
              Mission   6 rockets   4 rockets
  Mission      1.50      1.40        1.14
 Assembly      0.00      0.14        0.11
 Structural    0.00      0.14        0.11

NTR Engine     0.00      1.00        1.00

 Total Cost    1.50      2.68        2.37
Additional Cost and Logistics Needs

Upgrade costs for new vehicle development
 and expansion of launch facilities are
 unknown
Launch costs heavily influenced by supply
 and demand
Additional costs may exist for coordinating
 multiple launches, especially near the ISS
Current launch systems are not man-rated
 and usable only for material transport
Developing Space Exploration Capabilities

Establishing NTR propulsion capabilities for
 other missions
  ¤ Mars and beyond, reusable rockets, fast transit
    capabilities
In-orbit construction allows for use of any
 launch vehicle system to “build” the rocket
 size of choice
  ¤ Not limited to a single quantized vehicle type
  ¤ Loss of a single launch vehicle does not
    jeopardize the entire mission
Extraterrestrial assembly and repair
 techniques
Recent Developments in the News
The Orlando Sentinel (4/2/09) – Cost for
 Constellation has “Ballooned” to $44 Billion
Parabolic Arc (4/4/09) – Space Frontier
 Foundation Will Campaign to “Kill” Ares
  ¤ Fund cheapest medium-lift vehicle launcher
The Orlando Sentinel (4/23/09) – NASA’s
 Internal Ares V Launch Date May Be Delayed
 by Two Years
Space News (5/9/09) – ULA Considering
 Ways to Alleviate “Launch Bottlenecks.”
  ¤ Build additional Atlas 5 launch infrastructure
  ¤ Purchase multiple vehicles at a time
The Aerospace Daily and Defense Report
 (6/15/09) – Delta IV Cheaper than Ares (for
 ISS) but at the Cost of Time
Conclusions
Costs have been estimated for the use
 of existing launch vehicles and a NTR
 to deliver 21 metric tons to the lunar
 surface
  ¤ ~ 60-80% greater than the estimated $1.5B
    cost for an Ares V rocket
  ¤ Development costs have not been fully
    assessed for either systems
  ¤ Benefits of developing in-space
    construction allows for the development
    of a more robust, lower risk exploration
    architecture

                                            18
Acknowledgments

Center for Space Nuclear
 Research
 ¤ Director Steve Howe
 ¤ 2006 CSNR Summer Fellows
Idaho National Laboratory
 ¤ Jim Werner
This work was performed by the Center for Space Nuclear Research under the direction of Battelle
 Energy Alliance, LLC (subcontract 43238) under Contract No. DE-AC07-05ID14517 with the U.S.
                                     Department of Energy

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NTR - NETS 2009

  • 1. NTR-Enhanced Lunar-Base Supply Using Existing Launch Fleet Capabilities John Bess Idaho National Laboratory Emily Colvin Georgia Institute of Technology Paul Cummings University of Michigan Nuclear and Emerging Technologies for Space ANS Annual Meeting, Atlanta, GA June 14-19, 2009
  • 2. Objective Assess the feasibility of employing current Earth-to-orbit launch vehicles and a nuclear thermal rocket engine to deliver a 21 metric ton payload to the lunar surface 2
  • 3. Mission Characterization LSAM Burns to LEO Achieve LLO EDS Detaches from Launch CaLV; Burns to on CaLV Circularize Orbit & Achieve LEO Earth Moon LSAM LSAM Burns to Lands Descend to Lunar LLO Surface TLI EDS Burns to Achieve TLI LSAM Detaches Delivery of 21 metric tons in from EDS support of a lunar base NASA’s Exploration Systems Architecture Study Final Report. NASA-TM-2005-214062, November 2005
  • 4. NTR-Enhanced ESAS Architecture Substitution of the chemical EDS with a NTR Increase lunar surface payload by 36.2% or Reduce IMLEO by 24.1% Using a Nuclear Thermal Rocket to Support a Lunar Outpost: Is It Cost Effective? STAIF 2007.
  • 5. What Makes This Study Different? Assume that the Ares rockets and other proposed earth-to-orbit launch systems will be unavailable for use Use only existing launch vehicles coupled with a NTR to provide lunar support
  • 6. Launch Fleet Characterization Assessed characteristics of various foreign and domestic launch vehicles Limitations were based on volume and not mass restraints for delivery to LEO ¤ Liquid hydrogen propellant Launch vehicles and facilities within the United States were preferred ¤ Reduce security and handling concerns
  • 7. Delta IV Heavy  Boeing  Launch Facilities ¤ Space Launch Complex 37B, Cape Canaveral Air Force Station, FL ¤ Space Launch Complex 6, Vandenberg Air Force Base, CA  Characteristics ¤ 5-m ID, 13.8-m long faring ¤ 50,800 lb LEO ¤ $253 M (2004) per launch
  • 8. Atlas V Heavy  Lockheed Martin  Launch Facilities ¤ Space Launch Complex 41, Cape Canaveral Air Force Station, FL ¤ Space Launch Complex 3-East, Vandenberg Air Force Base, CA  Characteristics ¤ 4.6-m ID, 12.2-m long faring ¤ 27,500 lb LEO ¤ $138 M (2004) per launch
  • 9. Rendezvous with Orbital Assembly Six rockets needed ¤ 1 – reactor, shielding, structural ¤ 1 – payload, LSAM ¤ 4 – liquid hydrogen propellant ¤ NTR specific impulse of 850 s An Isp of 950 s would require only four launch vehicles
  • 10. Nuclear Thermal Rocket Engine 650 MW tungsten-cermet reactor 93%-enriched HEU-O2 45-cm-thick ZrH shadow shield H2 flow rate: ¤ 18.0 kg/s (850 s) ¤ 16.1 kg/s (950 s)
  • 11. Assembly Logistics In-orbit infrastructure ¤ Independent orbital space garage ¤ Expansion of the International Space Station Multi-launch coordination and timely construction ¤ Mitigate H2 boil-off concerns ¤ Development of in-space machining and welding that have already been demonstrated
  • 12. Evaluation of Launch Costs Reported launch cost estimates for the Ares rockets are ~$3K/lb (~$7K/kg) to LEO ¤ $875M to place 125 metric tons in LEO ~$12K/kg for Delta IV and Atlas V rockets ¤ $1.4B to launch 6 rockets The Ares rockets use “economy of scale” for reduced launch cost ¤ Delta II and Atlas 2AS launch costs were still ~$12K/kg ¤ Similarly, a Ares V rocket would cost $1.5B
  • 13. Additional Launch Costs NTR engine ¤ ~$3B for contained test facility ¤ $1B for SAFE testing In-orbit assembly ¤ Dominated by transportation costs, which are sensitive to demand ¤ Human assembly with associated infrastructure to cost ~10% of total ($140M) Extra structural materials and assembly ¤ Assumed ~$140M
  • 14. Cost Estimate for Lunar Base Supply ($B) ESAS Fleet of Fleet of Cost Mission 6 rockets 4 rockets Mission 1.50 1.40 1.14 Assembly 0.00 0.14 0.11 Structural 0.00 0.14 0.11 NTR Engine 0.00 1.00 1.00 Total Cost 1.50 2.68 2.37
  • 15. Additional Cost and Logistics Needs Upgrade costs for new vehicle development and expansion of launch facilities are unknown Launch costs heavily influenced by supply and demand Additional costs may exist for coordinating multiple launches, especially near the ISS Current launch systems are not man-rated and usable only for material transport
  • 16. Developing Space Exploration Capabilities Establishing NTR propulsion capabilities for other missions ¤ Mars and beyond, reusable rockets, fast transit capabilities In-orbit construction allows for use of any launch vehicle system to “build” the rocket size of choice ¤ Not limited to a single quantized vehicle type ¤ Loss of a single launch vehicle does not jeopardize the entire mission Extraterrestrial assembly and repair techniques
  • 17. Recent Developments in the News The Orlando Sentinel (4/2/09) – Cost for Constellation has “Ballooned” to $44 Billion Parabolic Arc (4/4/09) – Space Frontier Foundation Will Campaign to “Kill” Ares ¤ Fund cheapest medium-lift vehicle launcher The Orlando Sentinel (4/23/09) – NASA’s Internal Ares V Launch Date May Be Delayed by Two Years Space News (5/9/09) – ULA Considering Ways to Alleviate “Launch Bottlenecks.” ¤ Build additional Atlas 5 launch infrastructure ¤ Purchase multiple vehicles at a time The Aerospace Daily and Defense Report (6/15/09) – Delta IV Cheaper than Ares (for ISS) but at the Cost of Time
  • 18. Conclusions Costs have been estimated for the use of existing launch vehicles and a NTR to deliver 21 metric tons to the lunar surface ¤ ~ 60-80% greater than the estimated $1.5B cost for an Ares V rocket ¤ Development costs have not been fully assessed for either systems ¤ Benefits of developing in-space construction allows for the development of a more robust, lower risk exploration architecture 18
  • 19. Acknowledgments Center for Space Nuclear Research ¤ Director Steve Howe ¤ 2006 CSNR Summer Fellows Idaho National Laboratory ¤ Jim Werner
  • 20. This work was performed by the Center for Space Nuclear Research under the direction of Battelle Energy Alliance, LLC (subcontract 43238) under Contract No. DE-AC07-05ID14517 with the U.S. Department of Energy