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Bodycote Thermal Processing de Mexico
             Silao, Gto.

               Rev May 2009
Who is Bodycote?

                 Bodycote plc is a Publicly Traded Company.
                 (Symbol: BOY)
                 2007 Sales Approaching $1B US
                 Core Competencies Include Metallurgical
                 Services (heat treat, brazing and HIP)
                 10,000 Colleagues
                 Over 200 Locations in 36 Countries




slide number 2
International Locations Heat Treatments
                 AMERICAS          EUROPE                               ASIA




                                  Europe :
                                  UK:              25 plants
                                  Germany:         18 plants
                                  Netherlands:     5 plants
                                  Austria:         2 plants
                                  Switzerland:     2 plants
                                  Italy:           4 plants
                                  Liechtenstein:   1 plant
                                  Czech:           6 plants
                                  Poland:          5 plants
                                  Romania:         1 plant
         Americas :               Hungary:         1 plant     Asia:
         Canada:      2 plants    France:          32 plants   China:    1 plant
         US:          44 plants   Belgium:         3 plants    India:    3 plants
         Mexico:      1 plant     Sweden:          13 plants
         SA:          6 plants    Finland:         6 plants
                                  Denmark:         2 plants
slide number 3                    Turkey:          6 plants
Silao Greenfield
         Location: Silao, Mexico
         Greenfield, SOP Nov 2007
         8,000 sq meters
         (1) one, (6) six cell LPC
         systems w/ HPGQ –
         expandable to (12) twelve
         (+ 20 Bar N2 Quench)
         (2) Two Batch 36”X48”x36”
         (914 x 1220 x 914 mm)
         Sealed Quench Furnaces
         (3) Three Shot Peening /
         Blasting Machines

                                       Bodycote Thermal
                                     Processing de Mexico
                                      Silao, GTO, Mexico

slide number 4
What can we do?
                                              Stamping Various
                                                    Carburizing
                                             Ferritic Nitrocarburizing
                                                 Neutral Harden

                                                                          Rear Axle Ring & Pinion
                                                                             Vacuum Carburizing



   Torque Converter
      Carbonitriding
 Ferritic Nitrocarburizing
     Neutral Harden
       Press Temper                                                              Drive Shaft
                                                                                   Carburizing
                                                 Gears & Shafts              Electron Beam Welding
                                                     Carburizing                Induction Harden
                                              Ferritic Nitrocarburizing
                                                 Induction Harden



                  Transmissions
                 Vacuum Carburizing
                    Shot Peening
slide number 5
                   Carbonitriding
Our Capabilities at the Silao
                         Location
  Atmosphere Line
         Gas Carburizing                                            AISI 316L
                                                                    Vacuum
         Carbonitriding                                             Annealing
         Ferritic Nitrocarburizing
         Neutral hardening
         Normalizing                 Vacuum Line
         Annealing
                                     Low Pressure Carburizing
                                     Vacuum Harden (Tool Steels)
   Lindure                           Stainless Steel Annealing(*)




slide number 6
Our Capabilities at the Silao
                         Location
         Press Temper
         Normally used for thin quench parts by controlling:
             Time
             Temperature
             Pressing



Lindure
                                                               Shot Peening Line
                 BEFORE                 AFTER                   Shot Peening
                                                                Shot Blast
                                                                Glass Bead

slide number 7
Low Pressure Carburizing

                              Carburizing cells are
                              capable of 1000C and
                              can process load sizes of
                              23.5” W x 26” T x 40”
                              deep.



                                     The quench cell
                                  is capable of 20 bar
                                  gas quench with
                                  variable speed fan
                                  control
slide number 8
Atmosphere Batch Furnace Line
           2 Furnaces
           processing…
           Carburizing
           Carbonitriding
           Ferritic
           Nitrocarburizing
           Neutral
           hardening
           Top cool



                  Carburizing chamber are capable of 960oC and can process
                  load sizes of 900 x 1,200 x 900 mm and 1,500 Kg.
                  Hot Oil (250F) quench with variable speed fan control

slide number 9
Shot Peening



                                 Shot Peening
                                 Cut Wire
                                 Glass
                                 Shot Blast




slide number 10
Metallurgical Lab
              Sample Preparation




                                   Hardness Testing



               Full automatic
              polishing system



slide number 11
Metallurgical Lab
                  Microhardness Testing



                                                         Hardness Profile
                                         SAMPLE 1 (A)           SAMPLE 1 (B)         SAMPLE 2 (A)
                                         SAMPLE 2 (B)           SAMPLE 3 (A)         SAMPLE 3 (B)



                             800

                             700

                             600

                             500
                        Hv




                             400

                             300

                             200

                             100

                               0
                                   0.0                  0.1                    0.2            0.3
                                                               d mm




slide number 12
Metallurgical Lab
                                 Metallography & Image Analysis



                  0.015 mm Compound
                    layer (white layer)




     Ferritic
     Nitrocarburizing:
     HSLA 050 XLF
     steel
slide number 13
Help Us Quote Your Work


                  We need…
                    Volumes
                    Sizes and Weights of Parts (Part Prints)
                    Heat Treat/Peening Specifications
                    Material Chemistry
                    Description of fluids on parts as shipped to
                    Bodycote
                    Special Dimensional Requirements




slide number 14
Thank You!

              Bodycote Thermal Processing de Mexico
     Automotive and Commercial Heat Treatment division
                  North America and Asia


                               Av. Olmo No 100,
                   Parque Industrial y de Negocios Las Colinas,
                         C.P. 36270, Silao, Gto. Mexico
                        E-mail: sales.mexico@bodycote.com
                         francisco.granados@bodycote.com
                            genaro.salinas@bodycote.com
                          Phone: 011 52 472 103 5500
                           Web: www.bodycote.com
slide number 15

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Bodycote Silao May.2009

  • 1. Bodycote Thermal Processing de Mexico Silao, Gto. Rev May 2009
  • 2. Who is Bodycote? Bodycote plc is a Publicly Traded Company. (Symbol: BOY) 2007 Sales Approaching $1B US Core Competencies Include Metallurgical Services (heat treat, brazing and HIP) 10,000 Colleagues Over 200 Locations in 36 Countries slide number 2
  • 3. International Locations Heat Treatments AMERICAS EUROPE ASIA Europe : UK: 25 plants Germany: 18 plants Netherlands: 5 plants Austria: 2 plants Switzerland: 2 plants Italy: 4 plants Liechtenstein: 1 plant Czech: 6 plants Poland: 5 plants Romania: 1 plant Americas : Hungary: 1 plant Asia: Canada: 2 plants France: 32 plants China: 1 plant US: 44 plants Belgium: 3 plants India: 3 plants Mexico: 1 plant Sweden: 13 plants SA: 6 plants Finland: 6 plants Denmark: 2 plants slide number 3 Turkey: 6 plants
  • 4. Silao Greenfield Location: Silao, Mexico Greenfield, SOP Nov 2007 8,000 sq meters (1) one, (6) six cell LPC systems w/ HPGQ – expandable to (12) twelve (+ 20 Bar N2 Quench) (2) Two Batch 36”X48”x36” (914 x 1220 x 914 mm) Sealed Quench Furnaces (3) Three Shot Peening / Blasting Machines Bodycote Thermal Processing de Mexico Silao, GTO, Mexico slide number 4
  • 5. What can we do? Stamping Various Carburizing Ferritic Nitrocarburizing Neutral Harden Rear Axle Ring & Pinion Vacuum Carburizing Torque Converter Carbonitriding Ferritic Nitrocarburizing Neutral Harden Press Temper Drive Shaft Carburizing Gears & Shafts Electron Beam Welding Carburizing Induction Harden Ferritic Nitrocarburizing Induction Harden Transmissions Vacuum Carburizing Shot Peening slide number 5 Carbonitriding
  • 6. Our Capabilities at the Silao Location Atmosphere Line Gas Carburizing AISI 316L Vacuum Carbonitriding Annealing Ferritic Nitrocarburizing Neutral hardening Normalizing Vacuum Line Annealing Low Pressure Carburizing Vacuum Harden (Tool Steels) Lindure Stainless Steel Annealing(*) slide number 6
  • 7. Our Capabilities at the Silao Location Press Temper Normally used for thin quench parts by controlling: Time Temperature Pressing Lindure Shot Peening Line BEFORE AFTER Shot Peening Shot Blast Glass Bead slide number 7
  • 8. Low Pressure Carburizing Carburizing cells are capable of 1000C and can process load sizes of 23.5” W x 26” T x 40” deep. The quench cell is capable of 20 bar gas quench with variable speed fan control slide number 8
  • 9. Atmosphere Batch Furnace Line 2 Furnaces processing… Carburizing Carbonitriding Ferritic Nitrocarburizing Neutral hardening Top cool Carburizing chamber are capable of 960oC and can process load sizes of 900 x 1,200 x 900 mm and 1,500 Kg. Hot Oil (250F) quench with variable speed fan control slide number 9
  • 10. Shot Peening Shot Peening Cut Wire Glass Shot Blast slide number 10
  • 11. Metallurgical Lab Sample Preparation Hardness Testing Full automatic polishing system slide number 11
  • 12. Metallurgical Lab Microhardness Testing Hardness Profile SAMPLE 1 (A) SAMPLE 1 (B) SAMPLE 2 (A) SAMPLE 2 (B) SAMPLE 3 (A) SAMPLE 3 (B) 800 700 600 500 Hv 400 300 200 100 0 0.0 0.1 0.2 0.3 d mm slide number 12
  • 13. Metallurgical Lab Metallography & Image Analysis 0.015 mm Compound layer (white layer) Ferritic Nitrocarburizing: HSLA 050 XLF steel slide number 13
  • 14. Help Us Quote Your Work We need… Volumes Sizes and Weights of Parts (Part Prints) Heat Treat/Peening Specifications Material Chemistry Description of fluids on parts as shipped to Bodycote Special Dimensional Requirements slide number 14
  • 15. Thank You! Bodycote Thermal Processing de Mexico Automotive and Commercial Heat Treatment division North America and Asia Av. Olmo No 100, Parque Industrial y de Negocios Las Colinas, C.P. 36270, Silao, Gto. Mexico E-mail: sales.mexico@bodycote.com francisco.granados@bodycote.com genaro.salinas@bodycote.com Phone: 011 52 472 103 5500 Web: www.bodycote.com slide number 15