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18 Fuel Properties Determined in 3 Minutes
by Raman Spectroscopy
    Carl Brouillette,
     Frank Inscore,
    Michael Donahue,
 Stuart Farquharson, and
     Wayne Smith


Providing Chemical Information When & Where You Need It




            Visit our Booth


                www.rta.biz
Need: Fuel, the most important supply
                    • The US Military consumes 300,000 gallons of fuel each
                      day in Afghanistan.
                    • There are only 4 ground supply routes (e.g. Khyber Pass).
                    • Convoys are easy targets for road side bombs.
                    • 1 in 5 US casualties in Afghanistan is the result of
                      protecting fuel and water convoys.




• The use of local fuel would reduce human
  casualties costs, and increase combat unit
  mobility during operations.

• But local fuel must be free of adulterants
  (sabotage) or contaminants and meet Critical
  Fuel Property Values.
Current Capability
    Petroleum Quality Analysis System-Enhanced (PQAS-E)

                 •   16 Standard Tests
                 •   2-3 hours (1-2 days for sample delivery)
                 •   BUT, can’t do adulterants or biofuels
                 •   Needs HVAC & Generator
                 •   $1.2 Million




3
Concept Overview: Portable Fuel Analyzer
           Operation:
    • No Sample Preparation
    • 3-Minute Measurement
    • Portable (25 pounds)
    • Battery Powered (+AC adapter)
    • Rugged       • Broad Temp Range
    • Wireless Comm. • Spill Resistant
           Analysis:
    • acidity       • cetane index
    • alcohols      • cloud point
    • aromatics     • density
    • ether         • distillation values
    • olefins       • flash point
    • saturates     • freeze point
    • sulfur        • lubricity
                    • net heat
                    • octane rating
                    • pour point
                    • viscosity
      Red = critical properties
4
                                            Providing Chemical Information When & Where You Need It
Selecting a Technology:
                     Vibrational Spectroscopy




The disadvantages usual decide which spectroscopy to use.


                                                            Providing Chemical Information When & Where You Need It
Selecting a              Raman:
                           numerous peaks
    Technology:
Vibrational Spectroscopy




     NIR: few, broad,
    overlapping peaks         Infrared:
                              few peaks




                                          Providing Chemical Information When & Where You Need It
Raman Spectra of Basic Fuels


    •
    •




7
                                Providing Chemical Information When & Where You Need It
General Unknowns:
                  Raman vs Near-Infrared
    Raman: Every spectrum is different   NIR: peaks are not distinct, often not
                                         unique, and sometimes no peaks at all


                                                                 No peaks!




                                                          No unique peaks!




8
Fuels: Raman vs Near-Infrared

     Raman: different fuels
                                NIR: all fuels look alike
    produce different spectra




9
RTA Advantage: No Fluorescence


                                                        Diesel Fuel
                                     All Other Raman Analyzers
                                               785 nm
                                          Laser Excitation

                   RTA
                  1064 nm
                   Laser
                 Excitation




     785 nm excitation generates fluorescence
           and does not allow analysis.
                                                             Providing Chemical Information When & Where You Need It
10
RTA Advantage: No Wavenumber Shift




      5.0



                                                                                         Dispersive Raman Analyzers change
                              Diesel 2                                                   wavenumber response with temperature:
                              (±-8 cm-1)                                                 2 cm-1 shift produces wrong values.
                                                                                         8 cm-1 shift produces wrong decisions!


            700   800   900   1000   1100    1200     1300   1400   1500   1600   1700
                                        Ram Shift, cm
                                           an        -1
11
                                                                                                             Providing Chemical Information When & Where You Need It
RTA’s Military Grade Portable Fuel Analyzer




12
Validation of Ruggedness:
      Composite Wheeled Vehicle Vibration: 810F




•13
Validation of Ruggedness:
          26 Drop Tests: 810F




14
How it Works: Basis for Correlations
       Raman Measures Chemical Composition,
       Chemical Composition Dictates Properties

                   Raman Spectra




      Chemical                        Physical
     Composition                     Properties
15
                                        Providing Chemical Information When & Where You Need It
Density: Raman Spectral Correlations
                              6
     Regression Coefficient

                              3

                              0
                                   •
                              -3   •
                                                      Fingerprint Region         CH Region
                              -6
     Raman Intensity




                                                              Naphthene
                                                              Stretch
                                                                              Alkane CH2
                                                                              Stretch

                                                        Wavenumbers (∆cm-1)

                                   Naphthalene, d=1.02 g/ml
                                   Cetane, d =0.77 g/ml
16
                                                                                 Providing Chemical Information When & Where You Need It
Density: Raman Spectral Correlations

                32 Jet Samples




17
Density: ASTM-Raman Correlations

                                   Correlation = 0.985
       Predicted Density (g/cm3)

                                   Raman Error = ±0.004
                                   ASTM = ±0.0008
                                   ALL FUELS                        Diesel 2

                                   Correlated             Jets
                                   Value
                                                    Measured
                                                    Value


                                         Measured Density (g/cm3)
     All fuel types (over 800 fuel samples)
18
                                                                     Providing Chemical Information When & Where You Need It
Sulfur: ASTM-Raman Correlations

     Correlation = 0.95    Correlation = 0.96
     Raman Error = ±0.11   Raman Error = ±0.01
     168 Diesels           75 ULSD




                                Accurate ASTM data =
                                smaller Raman error




19
                                         Providing Chemical Information When & Where You Need It
User Interface: 17 Properties




20
                               Providing Chemical Information When & Where You Need It
User Interface: Designed for Customer
        Military               Commercial




            or




21
                                   Providing Chemical Information When & Where You Need It
Software Architecture: Decision Tree



      Is it a fuel?          Is it D -2, JP -5 or JP -8?           Is it contaminated?                      ID contaminant
                       Yes                                 Yes                            Yes
               No                            No                                   No
     Identify liquid               ID fuel type            Can I use as D-2, JP -5 or JP -8?                          YES
                                                                                                    Yes
                                                                                  No
                                                           Is it marginal?                Provide critical properties
                                                                                   Yes
                                                                                  No
                                                                             NO




22
                                                                                               Providing Chemical Information When & Where You Need It
User Interface: More Properties
                       Raman            NIR

     Diesel-2


     Biodiesel-100


     Sasol-Jet
     Hydraulic oil


     Gasoline


     Isopropyl
     Alcohol


23
                                              Providing Chemical Information When & Where You Need It
User Interface: Properties




24
User Interface: More Properties


      Diesel-2            JP-8 or JP-5




25
                                 Providing Chemical Information When & Where You Need It
15 Unknown
   Samples
          All fuels
     correctly identified


        All properties
     Correct within error


          Two fuels
     correctly identified
         as marginal




26
                            Providing Chemical Information When & Where You Need It
Validation of Analysis: SwRI Results
     Repeatability: “we found the measurement repeatability of the PFA to be very good,
     and in many cases, better than the ASTM repeatability.”

     Accuracy: “the accuracy of the PFA was in good agreement with the ASTM
     measurements. The exceptions were primarily in the estimation of density and viscosity,
     for which ASTM methods give extreme accuracy.”

     Hot & Cold: “It was also found that the cold and hot temperature measurements
     provided virtually the same repeatability and accuracy.”

     Go /No-Go: “In terms of go / no-go determinations, the PFA correctly rejected the five
     other fluids. The PFA also correctly identified the diesel and jet fuels by type (diesel,
     JP-5, or JP-8)”

     Ease-of-use: “the PFA was very easy to use and each sample was measured in 2-3
     minutes, whereas the battery of ASTM measurements to determine the same properties
     requires as much as 2-3 hours.

     In summary, for its intended use, the PFA provided sufficient repeatable and accurate
     determination of fuel properties to provide a go / no-go determination for use of
     unknown fuels over the measured temperature range and would provide the U.S.
27
     Marines with greater flexibility and more control of tactical and emergency situations.
Summary
     The Portable Fuel Analyzer can Automatically Identify:

     Every common fuel:
     • 7 Critical Properties for Diesels and Jets
     • 10 Additional Properties

     Numerous Other Chemicals as Unknowns
     • Over 50 common petroleum products (lubricants, etc.)
     • Every common solvent (including water)
     • Over 500 general chemicals (including explosives)
     • Chemical contaminants at < 1%
     • Petroleum contaminants at < 5%
         • Biodiesel at < 2%

28
                                                    Providing Chemical Information When & Where You Need It
Providing Chemical Information When & Where You Need It


     Keeping the Military Moving




29
RamanPro
In-Process, Continuous Analysis!
   No Sample Preparation!




                              • Fluorescence Free Raman
                              • Analyzer Always Calibrated
                              • Universal Interface
                              • Industry Hardened
Real-Time Biodiesel BlendingAnalysis
Analysis that can be done:
• Percent Biodiesel                                                     B100
• Cetane Index                                                          B50
• Cloud Point                                                           B20
• Density                                                               B5
• Distillation values
• Flash point
• Sulfur
• Viscosity
    Raman Calibration Curve
       Precision ±1.5%




                                Providing Chemical Information When & Where You Need It
Real-Time Synthetic Fuel Analysis

             Diesel 2


             Sasol (FT) Diesel


             B100 Biodiesel




Petroleum, Synthetic, and Blends can be identified.
                                                      Providing Chemical Information When & Where You Need It
Portable Fuel Analyzer
Fuel Properties in 3 minutes!
  No Sample Preparation!
                      • Cetane
                      • Density
                      • Lubricity • Acid #
                      • Net Heat • Aromatics
                      • Viscosity • Olefins
                      • Cloud Pt • Saturates
                      • Pour Pt   • Sulfur
                      • Flash Pt • Water
                      • Freeze Pt
                      • Distill Pts
RamanPro
In-Process, Continuous Analysis!
   No Sample Preparation!




                              • Fluorescence Free Raman
                              • Analyzer Always Calibrated
                              • Universal Interface
                              • Industry Hardened

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Pfa 2012

  • 1. 18 Fuel Properties Determined in 3 Minutes by Raman Spectroscopy Carl Brouillette, Frank Inscore, Michael Donahue, Stuart Farquharson, and Wayne Smith Providing Chemical Information When & Where You Need It Visit our Booth www.rta.biz
  • 2. Need: Fuel, the most important supply • The US Military consumes 300,000 gallons of fuel each day in Afghanistan. • There are only 4 ground supply routes (e.g. Khyber Pass). • Convoys are easy targets for road side bombs. • 1 in 5 US casualties in Afghanistan is the result of protecting fuel and water convoys. • The use of local fuel would reduce human casualties costs, and increase combat unit mobility during operations. • But local fuel must be free of adulterants (sabotage) or contaminants and meet Critical Fuel Property Values.
  • 3. Current Capability Petroleum Quality Analysis System-Enhanced (PQAS-E) • 16 Standard Tests • 2-3 hours (1-2 days for sample delivery) • BUT, can’t do adulterants or biofuels • Needs HVAC & Generator • $1.2 Million 3
  • 4. Concept Overview: Portable Fuel Analyzer Operation: • No Sample Preparation • 3-Minute Measurement • Portable (25 pounds) • Battery Powered (+AC adapter) • Rugged • Broad Temp Range • Wireless Comm. • Spill Resistant Analysis: • acidity • cetane index • alcohols • cloud point • aromatics • density • ether • distillation values • olefins • flash point • saturates • freeze point • sulfur • lubricity • net heat • octane rating • pour point • viscosity Red = critical properties 4 Providing Chemical Information When & Where You Need It
  • 5. Selecting a Technology: Vibrational Spectroscopy The disadvantages usual decide which spectroscopy to use. Providing Chemical Information When & Where You Need It
  • 6. Selecting a Raman: numerous peaks Technology: Vibrational Spectroscopy NIR: few, broad, overlapping peaks Infrared: few peaks Providing Chemical Information When & Where You Need It
  • 7. Raman Spectra of Basic Fuels • • 7 Providing Chemical Information When & Where You Need It
  • 8. General Unknowns: Raman vs Near-Infrared Raman: Every spectrum is different NIR: peaks are not distinct, often not unique, and sometimes no peaks at all No peaks! No unique peaks! 8
  • 9. Fuels: Raman vs Near-Infrared Raman: different fuels NIR: all fuels look alike produce different spectra 9
  • 10. RTA Advantage: No Fluorescence Diesel Fuel All Other Raman Analyzers 785 nm Laser Excitation RTA 1064 nm Laser Excitation 785 nm excitation generates fluorescence and does not allow analysis. Providing Chemical Information When & Where You Need It 10
  • 11. RTA Advantage: No Wavenumber Shift 5.0 Dispersive Raman Analyzers change Diesel 2 wavenumber response with temperature: (±-8 cm-1) 2 cm-1 shift produces wrong values. 8 cm-1 shift produces wrong decisions! 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 Ram Shift, cm an -1 11 Providing Chemical Information When & Where You Need It
  • 12. RTA’s Military Grade Portable Fuel Analyzer 12
  • 13. Validation of Ruggedness: Composite Wheeled Vehicle Vibration: 810F •13
  • 14. Validation of Ruggedness: 26 Drop Tests: 810F 14
  • 15. How it Works: Basis for Correlations Raman Measures Chemical Composition, Chemical Composition Dictates Properties Raman Spectra Chemical Physical Composition Properties 15 Providing Chemical Information When & Where You Need It
  • 16. Density: Raman Spectral Correlations 6 Regression Coefficient 3 0 • -3 • Fingerprint Region CH Region -6 Raman Intensity Naphthene Stretch Alkane CH2 Stretch Wavenumbers (∆cm-1) Naphthalene, d=1.02 g/ml Cetane, d =0.77 g/ml 16 Providing Chemical Information When & Where You Need It
  • 17. Density: Raman Spectral Correlations 32 Jet Samples 17
  • 18. Density: ASTM-Raman Correlations Correlation = 0.985 Predicted Density (g/cm3) Raman Error = ±0.004 ASTM = ±0.0008 ALL FUELS Diesel 2 Correlated Jets Value Measured Value Measured Density (g/cm3) All fuel types (over 800 fuel samples) 18 Providing Chemical Information When & Where You Need It
  • 19. Sulfur: ASTM-Raman Correlations Correlation = 0.95 Correlation = 0.96 Raman Error = ±0.11 Raman Error = ±0.01 168 Diesels 75 ULSD Accurate ASTM data = smaller Raman error 19 Providing Chemical Information When & Where You Need It
  • 20. User Interface: 17 Properties 20 Providing Chemical Information When & Where You Need It
  • 21. User Interface: Designed for Customer Military Commercial or 21 Providing Chemical Information When & Where You Need It
  • 22. Software Architecture: Decision Tree Is it a fuel? Is it D -2, JP -5 or JP -8? Is it contaminated? ID contaminant Yes Yes Yes No No No Identify liquid ID fuel type Can I use as D-2, JP -5 or JP -8? YES Yes No Is it marginal? Provide critical properties Yes No NO 22 Providing Chemical Information When & Where You Need It
  • 23. User Interface: More Properties Raman NIR Diesel-2 Biodiesel-100 Sasol-Jet Hydraulic oil Gasoline Isopropyl Alcohol 23 Providing Chemical Information When & Where You Need It
  • 25. User Interface: More Properties Diesel-2 JP-8 or JP-5 25 Providing Chemical Information When & Where You Need It
  • 26. 15 Unknown Samples All fuels correctly identified All properties Correct within error Two fuels correctly identified as marginal 26 Providing Chemical Information When & Where You Need It
  • 27. Validation of Analysis: SwRI Results Repeatability: “we found the measurement repeatability of the PFA to be very good, and in many cases, better than the ASTM repeatability.” Accuracy: “the accuracy of the PFA was in good agreement with the ASTM measurements. The exceptions were primarily in the estimation of density and viscosity, for which ASTM methods give extreme accuracy.” Hot & Cold: “It was also found that the cold and hot temperature measurements provided virtually the same repeatability and accuracy.” Go /No-Go: “In terms of go / no-go determinations, the PFA correctly rejected the five other fluids. The PFA also correctly identified the diesel and jet fuels by type (diesel, JP-5, or JP-8)” Ease-of-use: “the PFA was very easy to use and each sample was measured in 2-3 minutes, whereas the battery of ASTM measurements to determine the same properties requires as much as 2-3 hours. In summary, for its intended use, the PFA provided sufficient repeatable and accurate determination of fuel properties to provide a go / no-go determination for use of unknown fuels over the measured temperature range and would provide the U.S. 27 Marines with greater flexibility and more control of tactical and emergency situations.
  • 28. Summary The Portable Fuel Analyzer can Automatically Identify: Every common fuel: • 7 Critical Properties for Diesels and Jets • 10 Additional Properties Numerous Other Chemicals as Unknowns • Over 50 common petroleum products (lubricants, etc.) • Every common solvent (including water) • Over 500 general chemicals (including explosives) • Chemical contaminants at < 1% • Petroleum contaminants at < 5% • Biodiesel at < 2% 28 Providing Chemical Information When & Where You Need It
  • 29. Providing Chemical Information When & Where You Need It Keeping the Military Moving 29
  • 30. RamanPro In-Process, Continuous Analysis! No Sample Preparation! • Fluorescence Free Raman • Analyzer Always Calibrated • Universal Interface • Industry Hardened
  • 31. Real-Time Biodiesel BlendingAnalysis Analysis that can be done: • Percent Biodiesel B100 • Cetane Index B50 • Cloud Point B20 • Density B5 • Distillation values • Flash point • Sulfur • Viscosity Raman Calibration Curve Precision ±1.5% Providing Chemical Information When & Where You Need It
  • 32. Real-Time Synthetic Fuel Analysis Diesel 2 Sasol (FT) Diesel B100 Biodiesel Petroleum, Synthetic, and Blends can be identified. Providing Chemical Information When & Where You Need It
  • 33. Portable Fuel Analyzer Fuel Properties in 3 minutes! No Sample Preparation! • Cetane • Density • Lubricity • Acid # • Net Heat • Aromatics • Viscosity • Olefins • Cloud Pt • Saturates • Pour Pt • Sulfur • Flash Pt • Water • Freeze Pt • Distill Pts
  • 34. RamanPro In-Process, Continuous Analysis! No Sample Preparation! • Fluorescence Free Raman • Analyzer Always Calibrated • Universal Interface • Industry Hardened