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Thailand Auto Parts & Accessories (TAPA 2010)
ASEAN Auto Parts Sourcing Hub
The World’s Trusted Source for Auto Parts & Accessories

A Frost & Sullivan Whitepaper
Prepared for
Department of Export Promotion,
Ministry of Commerce,
Royal Thai Government

© 2009 Frost & Sullivan
1

TABLE OF CONTENT
1.0

ASEAN at a Glance

2.0

Thailand
2.1

Macro Economic Overview

2.2

Automotive Overview

2.3

Automotive Policies

2.4

Automotive Industry Supply Chain Structure

2.5

Thailand Automotive Cluster

2.6

Profile of Automotive Assemblers & Suppliers

3.0

ASEAN as a Sourcing Hub

4.0

Advantages of Sourcing from Thailand

5.0

Thailand Auto Parts & Accessories (TAPA 2010) Exhibition

© 2009 Frost & Sullivan
2

1.0 ASEAN AT A GLANCE
The Association of South East Asian Nations (ASEAN) encompasses 10 South East
Asian countries that include Brunei, Cambodia, Indonesia, Laos, Malaysia, Myanmar,
Philippines, Singapore, Thailand and Vietnam.
ASEAN region has a population of around 526 million and a combined GDP of
US$1, 271 billion with a growth rate of over 5% per annum. The car parc is in the
region of 26 million which indicates a car penetration rate of about 25 per 1,000.
This shows a tremendous growth potential for this region in the future.

Source: Frost & Sullivan

© 2009 Frost & Sullivan
3

Population
(Million)

Working
Population

Below national
poverty line

Unemployment

Literacy rate

Indonesia

228

66%

17%

10%

90%

Philippines

91

60%

41%

7%

93%

Vietnam

84

64%

37%

2%

90%

Thailand

63

69%

18%

1%

93%

My anmar

47. 74

65%

6%

90%

Malaysia

27

63%

2%

4%

89%

Cambodia

14.24

59%

36%

2%

74%

Laos

6.67

55%

45%

1%

69%

Singapore

4.59

72%

0%

4%

100%

Brunei

0.38

47%

0%

5%

93%

Source: Frost & Sullivan

ASEAN countries are economically diverse in terms of population, GDP, poverty,
unemployment, literacy rates etc. Population varies from 0.34 million (Brunei) to 228
million in Indonesia. GDP varies from US$8.6 billion (Cambodia) to US$428 billion
(Indonesia). Per capita GDP varies from US$1800 (Cambodia) to US$51,000
(Brunei). Laos and Cambodia have a high percentage of its population with income
below poverty line at 45% and 36% respectively while Brunei and Singapore have
almost 0% of its population with income below the poverty line. Almost all the
countries in ASEAN region have high literacy rates.

© 2009 Frost & Sullivan
4

Only 5 ASEAN countries have automotive production capabilities.

ASEAN Countries on Growth Curve
400
Brunei

Car Penetration Per 1000

350
300

Malayasia

250
200

C1

C3

C2

C4

150
Singapore
100
50

Philippines

Thailand

Indonesia
0

$3,000

$7,000

$10,000

Cluster 4 : Markets of Tomorrow

Cluster 3 : High Growth

Vietnam

Thailand

Laos, Cambodia

Per Capita GDP (PPP Basis)

Cluster 2 : Steady
Growth

Cluster 1 : Nearing
Stagnation

Malaysia

Brunei, Singapore

Indonesia

Myanmar

$50,000

Philippines

Source: Frost & Sullivan

Brunei and Singapore are saturated markets due to higher per capita GDP (>
US$50,000) and car parc penetration of over 150 per 1000. Malaysia is on the steady
growth curve based on per capita GDP of US$10,000 and car parc penetration of
US$10,000-US$50,000. Countries such as Indonesia, Thailand and Philippines have
a higher growth potential due to considerable per capita GDP of US$7,000US$10,000 and relatively lower car parc penetration (<50 per 1000). Cambodia,
Myanmar, Vietnam, Laos have a bright future in the automotive industry due to
increased per capita GDP (US$3,000-US$7,000) over the coming years and very low
car parc penetration (<25 per 1000).
The combined automotive production ASEAN was over 2.59 million vehicles in 2008
with Thailand being the largest production base in ASEAN.

© 2009 Frost & Sullivan
5

Countrywise Production within ASEAN
1,600
1,400
1,200
1,000
800
600
400
200
0
2 006

2007
Malaysia

2008

Indonesia

Thailand

Philippinnes

2 0 0 9 (est)
Vietnam

2.0 THAILAND
2.1 Macro Economic Overview
Thailand is an emerging economy that lies in the heart of Southeast Asia and is
considered as a newly industrialized country. Thailand is the 21st most populous
country in the world with a population of over 65 million and 67% of its population
under the age of 39 years old.

Country/Territory

2008 Rank

2009 Rank

China

1

1

India

2

2

United States

3

3

Indonesia

4

4

Brazil

5

5

Turkey

17

18

Dem.Rep. Of Combo

18

19

Iran

19

20

Thailand

20

21

France

21

22

© 2009 Frost & Sullivan
6

Thailand’s economy is the 2nd largest economy in ASEAN, growing at an average of
4%-6% over the past 3-5 years mainly due to increased exports in Thai rice, textiles
and footwear, fishery products, rubber, jewelry, automobiles, computers and electrical
appliances. According to the latest annual World Bank’s Doing Business report,
Thailand ranks 13th among over 180 countries and 4th in East Asia in the ease of
doing business in 2009.
Economy

2006 Rank

2007 Rank

2008 Rank

2009 Rank

Singapore

2

1

1

1

New Zealand

1

2

2

2

United Sates

3

3

3

3

Hong Kong, China

7

4

4

4

Denmark

8

5

5

5

Thailand

20

18

15

13

Malaysia

21

25

24

20

Taiwan, China

35

47

50

61

China

91

93

83

83

Vietnam

99

104

91

92

Source: World Bank Group, 2009

2.2 Automotive Overview
Growth Zone Analysis Thailand Vs other countries
900

United States
Canada

United States
France

800

Italy

Germany
Japan

Italy
Australia

Thailand

Japan
Germany
France

600

Car Parc per 1,000

Australia

Malaysia

700

Korea
Great Britain

Canada
Great Britain

500

2002

Brazil

400

2030
Korea

300

Malaysia
China

200

Thailand
Brazil

100

India

India

China

0
0

10

20

30

Per Capita Income (PPP Basis) (US$ '000)

© 2009 Frost & Sullivan

40

50

60
7

Currently, the automotive industry is the third largest industry in Thailand with an
estimated total workforce of more than 300,000 employees. Motor cars, automotive
parts and accessories exports generate the second biggest export revenues for
Thailand accounting for over US$15.6 billion in 2008.
Thailand is named the “Detroit of Asia” being the second largest producer of 1 ton
pick-up trucks and the fifth largest automotive assembler in APAC region with an
annual production capacity of around 1.89 million vehicles in 2008. Automotive
assemblers have invested 77 billion baht in Thailand in 2008 with 251 projects being
currently undertaken at present making Thailand the largest automotive producer in
Southeast Asia.
With a highly developed level of infrastructure and proximity to Asia’s biggest
markets, Thailand is a natural regional logistics hub. Geographically, Bangkok is
closer to the heart of Asia than any other Asian city aside from Shanghai and Taipei,
an incredibly important factor when considering transportation costs, time to delivery
of goods, and access to supply and distribution networks.
Vehicle production in Thailand is likely to increase from 1.2 million units in 2006 to
approximately 2.1 million units in 2016 with forecasted growth of 6%.
2,500,000

2,000,000

1,500,000

1,000,000

500,000

0
2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

2016

One ton Pickup Passenger Cars Others
Source: Frost & Sullivan

Japanese OEMs such as Toyota, Isuzu, Mitsubishi and Honda are likely to have an
increased production capacity in 2016 accounting for over 75% total Thailand
capacity.

© 2009 Frost & Sullivan
8

Annual Production Capacity by OEM
Capacity (Units) in
2008

Capacity (Units) in
2016

Toyota Motor Thailand

550,000

730,000

Isuzu Motors (Thailand)

220,000

265,000

MMC Sittiphol

206,000

208,000

Honda Automobile
(Thailand)

120,000

273,000

General Motors Assembly
Center

160,000

250,000

Auto Alliance (Thailand)

155,000

275,000

Siam Motor and Nissan

139,000

212,000

Others

75,000

120,000

TOTAL

1,625,000

2,333,000

Assembly Plants

Brand

Source: Frost & Sullivan

2.3 Automotive Policies
Free Trade Agreements of Thailand with other nations
Automotive policy regulations are aiding global players to set up their production,
assembly, retail base in Thailand. One of the most successful Thailand policy
measures has been the Free Trade Agreement (FTA) with other nations such as
ASEAN 6, Australia, China, India and New Zealand.

Source: Frost & Sullivan

© 2009 Frost & Sullivan
9

Free Trade
Agreement

Effective
Date

FTA Effect

Thailand - ASEAN

January 1993

Autos and auto parts components exports were valued at US$ 1.5
billion to ASEAN region from Thailand. ASEAN’s pursuit of FTAs
with major trading partners, Thailand and its foreign investors
may gain access to new markets such as South Korea, Japan
and India.

Thailand - China

October 2003

Early harvest agreement on farm trade alone. Auto parts and
accessories are not included in the FTA at present.

Thailand – India

September
2004

Thailand - Australia

January 2005

Thai auto components for cars, UVs and commercial vehicles, to
be cheaper in Australia, with consumers having wider choice

Thailand – New
Zealand

July 2005

Foreign manufacturers in Thailand, who have set up plants, to
have access to New Zealand market in future, mainly for pick-up
trucks initially and other vehicle subsequently as the FTA
develops

Indian component manufacturers expected to set up bases in
Thailand to serve domestic and regional economies. FTA also
aids in Thailand aftermarket parts to penetrate Indian automotive
market.

Source: Frost & Sullivan

Eco Car: Strategic Initiative from Thailand
The eco-car idea was conceived in Thailand in 2007 to reduce energy consumption,
preserve the environment and lessen the dependence on foreign oil. The eco-car
policy aims to showcase Thailand as the next generation production hub for cars that
are environmentally-friendly including alternative fuel cars and hybrids. Seven
manufacturers in Thailand have already shown commitment to invest in the eco-car
project with an estimated annual capacity of about 700,000 units by 2015.

© 2009 Frost & Sullivan
 

 
10  

 

Manufacturer

Production target

Prod
starts

Investments
(Million baht)

Models expected

Mitsubishi Motors

107K units

7,700

2010

1.3L sedan Concept CX Asian version,
more than 1 model on same platform

Toyota Motor
Thailand

100K units

6,600

2012

1.1L to 1.3L sedan, rebadged Myvi, 2nd
gen Boon Passo, new global A car

Tata Motor

100K units

7,300

2010

1L to 1.3L sedan, 1.3L diesel, luxury
Nano version, 2 models same platform

Suzuki Motors

138K units, 25 to 35K per
year

9,500

2010

With GM, Maruti Suzuki global, Wagon
R, Suzuki Cervo

Siam Nissan
Motors

120K units, 20k to 25K per
year

5,500

2010

Next Generation of Micra/March at
least 2 models on same platform

Honda
(1st Eco Car)

120K units about 20 to
30K per year

6,700

3Q 2009

1.3L sedan, global WOW concept car,
2/3 models on same platform

Ford Mazda (AAT)

100K units, 175K cap
additional 140/yr

20,800

2009

Ford Verve concept/Fiesta and Mazda
2

Source: Frost & Sullivan, www.boi.go.th

Eco-cars for exports even to less developed countries have to comply with eco-car
specifications to enable manufactures to receive their eco-car incentives. The actual
production capacity must not be lower than 100,000 units per year from the fifth year
of the projects operation. OEMs have to cater to certain regulations to get incentives
from the Royal Thai Government. The main regulation specified that the eco-cars
should be fuel efficient, consuming not over 5 liters per 100 kilometers and should
have a minimum pollution standard of EURO4 or higher, emitting no more than 120
grams of carbon- di-oxide per kilometer. The car should also satisfy passenger safety
standards for both front and side impact as specified by UNECE Reg. 94 and Reg.95
respectively.

Eco-Cars (700k)

CBU Export (70%)

• Model variants of similar platform
acceptable
• But as per specifications and
requirements of Eco car regardless
of destinations
• Meets stringent EU standards

CKD Export (20%)

• CKD parts have to be the key
engine components manufactured
in Thailand specifically for eco car.
• 40% local or ASEAN content in
order to export to ASEAN under
AFTA
• ASEAN country like Indonesia may
choose this to support local
industries

Domestic Market
(10%)

• Fuel efficient
• Environment friendly
• First time buyers likely to be
attracted

 

Source: Frost & Sullivan

© 2009 Frost & Sullivan 

 

 
 

 
11  

 

Thailand Automotive Industry Master Plan
Thailand’s master plan for the automotive industry aims to create a predictable
environment for business operations within Thai automotive industry. Thailand’s
vision is to position itself as the production hub in Asia that adds value to the country
in terms of having a strong domestic supplier base by 2011.
Master Plan for Automotive Industrial
Development
(2008-2011)

Automotive

Motorcycles
•

•

Produce vehicle more than
2 million units per year in
2011

•

•

Export market to be more
than 55%

•

•

Component Parts

Production value of more
than 1 trillion baht

•

Auto Parts suppliers to use at
least 70 percent local content

•

Production of more than 4
million units per year
Export of over 2 million units

Produce OEM & REM Parts
with high quality standards
and reach an export value
more than 400,000 million
baht per yr.

Develop capability in design,
research and development

Source: Frost & Sullivan

2.4 Auto Industry Supply Chain Structure
Thailand has about 16 automotive and 7 motorcycle assemblers at the top of the
supply chain that is driving the growth in the automotive sector. Vehicle assemblers
are all large scale enterprises that are joint ventures or foreign owned. Furthermore,
the value chain consists of around 648 large, medium and small scale tier- 1
suppliers that are either foreign majority-owned company, Thai majority-owned
company or wholly Thai owned company. Foreign majority-owned suppliers
contribute the bulk of Tier-1 suppliers with a percentage share of approximately 47%
while Thai majority-owned companies account for around 30% and wholly owned
Thai companies share is minimal with 23% in Tier-1 suppliers category.
Almost 80% of foreign majority-owned Tier-1 suppliers are Japanese firms belonging
to keiretsu groups since assemblers at the top of the value chain are mostly
Japanese OEMs. Japanese tier-1 companies can be categorized into three groups: a
member in Japanese family companies, a joint venture with Japanese technology
owners, and a company having technical assistance or licensing agreements with
Japanese firms. At the bottom end of the value chain, there are more than 1,100
small and medium local Thai enterprises producing replacement parts.

© 2009 Frost & Sullivan 

 

 
 

 

 
12  

Source: Thailand Automotive Industry Directory

The past few years has seen an increase in the number of non-Japanese auto
parts manufacturers because of investments from Ford and General Motors in
Thailand’s automotive industry. The American assemblers have brought a number
of their own Tier-1 suppliers to Thailand. Though European assemblers have
entered the Thai market earlier, they tend to have fewer local part suppliers due to
their small assembling volume.
In recent years, many new overseas joint ventures companies were set up to supply
parts and accessories to the global manufacturers. The replacement market (REM)
has greater volume consumption from independent Thai companies while the rest of
the output is consumed by original equipment manufacturers (OEM). The local part
manufacturers supply approximately 80% of all parts used for assembly of pick-up
trucks, around 55% is supplied for passenger cars and nearly 100% for motorcycles
manufacture and assembly. Locally produced or assembled parts include engines,
suspension control and spring, axles, hubs, propellers shaft, brakes, clutches,
steering system, body parts, electronic parts, air conditioning, tires, wheels, internal
and external trim components and glass.

© 2009 Frost & Sullivan 

 

 
 

 
13  

 

2.5 Thailand Automotive Cluster
Steel
Plastics

Assemblers
Motorcycles

Passenger
Cars

Distribution
Pick up Trucks

Finance

Rubber & Tires
Testing
Electronics
Components and Module Makers (Tier-1)
Glass

Specialised Consultants

Engines, Drivetrains, Steering, Suspension, Brake, Wheel, Tire,
Bodyworks, Interiors, Electronics and Electrical Systems

Services

Leather & Fabric
Parts (Tier-2 and Tier-3)
Machinery

Stamping, Plastics, Rubber, Machining, Casting, Forging, Function,
Electrical, Trimming

Globally Competitive
Tools
Mold & Die

Regionally Competitive
Government

Educational
and Technical
Institutions

Associations

Nationally Significant
Nationally Insignificant

Jigs & Fixture

 
Source: Team revision of Christian Ketels, “Thailand’s Competitiveness: Key Issues in Five Clusters”, ISC/HBS

Thailand Automotive Cluster comprises assemblers, components and module
makers, parts suppliers, associations, government, educational and technical
institutions with support in terms of distribution, finance, testing, specialized
consultants and services. The cluster continuously studies the shortcomings of the
automotive industry in Thailand and improvements that are needed to make Thai
automotive industry globally competitive.
Presently, the pickup truck is the only segment in Thailand that is globally competitive
in the automotive sector. However, the Thai automotive cluster is trying to address
some of the issues in terms of scarcity of skilled workers and low management
abilities in the area of quality control to match international standards. Another major
issue facing the cluster is the inability of Thai parts companies to compete with
international firms in terms of technology and quality standards. Some of the issues
faced have been solved with the support of foreign automotive companies in
Thailand. For example, Toyota has engaged more local suppliers and helped them
move upwards in value chain. Thailand has already started moving in this direction
by leveraging the existing presence of MNCs to deepen its cluster by inviting them to
set up more local R&D facilities, product development and marketing activities
thereby improving the skill sets of employees and hence projecting Thailand as an
attractive destination for setting up automotive assembly, parts and service centers in
the Asia Pacific region.

© 2009 Frost & Sullivan 

 

 
 

 
14  

 

2.6 Profile of Automotive Assemblers and Supplier Bases in
Thailand
The Thai automotive industry is clustered around industrial estates in Bangkok and
surrounding areas provinces especially in Samut Prakan, Chachoengsao, Chonburi
and Rayong. The largest number of automotive assemblers are located in Samut
Prakarn province followed by Rayong.

Northern
Northeast
Bangkok
Rayong
Samut Prakarn
Samut Sakhon
Nakhon Pathom
Nonthaburi
Pathum Thani

Central

South

Source: Frost & Sullivan

The industrial estates in the Central province are mostly designed to serve the
automotive industry with easy to access infrastructure such as local roads, highways,
railways and nearby ports. Some manufacturers have established their own
components market with local suppliers and taking care of the delivery themselves to
ensure that their production is not delayed. For overseas exports, finished goods are
shipped through ports located in Bangkok, Chonburi and Rayong.
Most automotive suppliers are located near the vehicle assemblers. Most of Thai
suppliers have a strong portfolio in the automotive body parts segment due to lack of
skills required in this segment compared to other auto parts. Bangkok has the highest
number of concentration with approximately 230 suppliers followed by Samut Prakarn
with 158 suppliers.

 

© 2009 Frost & Sullivan 

 

 
15
Pathumthani
Total Suppliers : 39
Body Parts
Engine Parts

Chonburi
Total Suppliers : 55

18%
13%

Electrical
Parts

Bangkok
Total Suppliers : 232

13%

22%

Tran & Steering Parts

8%

25%

En g i ne Parts
Tran &
Steering Parts

Bo d y Parts

15%

Electrical Parts

9%
5%

10%

9%
6%

Suspension & Brake Parts

4%

Tran & Steering Parts

8%

Suspension &
Brake Parts

Bo d y Parts
Engine Parts

Accessories

Ac c es s ories

6%

Mo l d & Di e

4%

Electrical Parts

6%

Accessories

6%

Suspension & Brake Parts

4%

Mo l d & Di e

3%

Rayong
Total Suppliers : 41

Samut Prakarn
Total Suppliers : 158
Bo d y Par ts

22%

Bo d y Parts

24%

En g i ne Parts

8%

En g i ne Par ts

15%

Tran & Steering Parts

8%

Tran & Steering Parts

15%

El ec tr i c al Parts

15%

Electrical Parts

10%

Ac c es s ories

7%

Suspension & Brake Parts

3%

Mo l d & Di e

4%

Ac c es s ories

7%

Suspension & Brake Parts

12%

Mo l d & Di e

2%

Source: Thai Automotive Institute

Auto parts and accessories exports have increased over the past few years and
accounted for US$8.4 billion in 2008. Parts and accessories contributed almost 60%
of the revenues while piston engine and accessories (25%), motorcycle parts and
accessories (9%), ignition parts for engines (2%), bicycle parts (1%) and other
vehicle parts and accessories (2%) contributed for remaining export revenues.
Indonesia was the largest export destination for Thailand auto parts and accessories
in 2008 contributing 20% of the export revenues.

Source: Department of Export Promotion, Ministry of Commerce, Royal Thai Government

© 2009 Frost & Sullivan
 

 
16  

 

Export Revenues (Million USD)

In the last 5 years, Thailand has witnessed an increase in investments in its
automotive parts segment. Most of the international Tier 1 suppliers now have plants
in Thailand. Auto Alliance (Thailand) currently purchases approximately Bt 60 million
worth of components annually from 177 different suppliers, of which 90% are local.

16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
2006

2007

2008

CBU

Engines

Spare Parts

Jig and Die

OEM Parts ‐ Body

OEM Parts ‐ Component

 
Source: The Thai Automotive Industry Association

There has been an increase in investments and sales related to motorcycles, parts
and accessories in Thailand.
Production

Export

Sales

Year
Total Units

Moped Units

Sport Units

Total Amount

CBU & CKD

OEM & Parts

Spare Part

Total Units

2005

2,309,214

2,218,959

90,255

1,027.0

22,768.99

11,428.22

729.56

2,112,426

2006

2,075,579

2,000,617

74,962

1,126.5

24,797.24

13,652.26

690.98

2,054,588

2007

1,652,773

1,563,434

89,339

1,244.2

27,298.42

14,008.11

1,007.97

1,598,613

2008

1,923,651

1,767,429

156,222

1,384.2

26,414.69

20,022.56

638.82

1,703,376

Amount : million USD
Source: The Thai Automotive Industry Association

Most of the suppliers in Thailand are certified with QS 9000 certification for quality.
Systems used in auto parts assembling, parts and servicing are ISO 9000 certified for
quality. Surveillance audits are conducted once every 6 months to check for quality
compliance. Assemblers and parts suppliers in Thailand are also striving to comply

© 2009 Frost & Sullivan 

 

 
17

with non-quality standards to improve the outlook of the automotive industry. Some of
the non-quality certifications include ISO 14001 (Environmental – most of the
assemblers and component suppliers have this certification in Thailand), OHSAS
18001 (Operational safety aspects – still at a nascent stage), SA8000 (Social aspects
– child labour law, labour law compliance) safety and emissions test compliance.

“It is a standard for suppliers in Thailand to
be ISO certified. If you are not certified, then
suppliers will have a tough time competing
in Thai parts and accessories market”
General Motors, Thailand

Parameters

T ier -1 Supplier

Sales

$10 - $60 Million

Structure

3 – 5+ Plants

T op Management

F amily Owned, Entrepreneurial, Multinational, Some Joint
Ventures

Manager ial

Masters Degree, MBA

Workf orce

85% High School Graduates, Vocational T r aining

Maintenance / Skilled T r ades

Diploma or Vocational Certif icates

Quality

<100ppm (f or top tier- 1 suppliers)
>1000ppm (for other tier-1 suppliers)
>5000ppm (for most of the supply base)

Delivery

Some OEMs pushing f or Just In T ime

Cost

F iercely cost competitive industry

Inventory

Higher than the benchmark f igures

Quality Awar eness and Systems

Implemented IMS, T QM/T PM, Six Sigma

Source: OMEX Co Ltd

© 2009 Frost & Sullivan
 

 

 
18  

3.0 SOURCING FROM ASEAN
ASEAN has the potential to be an auto parts and accessories sourcing hub. As a
group, ASEAN-member countries can provide a wide range of components and
assemblies to OEMs. Toyota and Honda recognized the importance of ASEAN and
have strong supply chain management in the region.

Source: Frost & Sullivan

Since Thailand is the largest production base in ASEAN, naturally it becomes the
nerve center of the supply chain for most automotive companies. There are several
advantages of sourcing from Thailand.
Thailand as a Sourcing Hub
Global Automotive Suppliers Operating in Thailand
Almost all the top global automotive suppliers operate in Thailand with Japanese
players being the most dominant mainly due to Japanese OEMs driving the market.
However, US and European suppliers are not far behind and are having a
considerable presence in the Thai automotive market.

© 2009 Frost & Sullivan 

 

 
 

 
19  

 

Japanese Global Suppliers

Japanese Global Suppliers

•Aisin Seiki
•Alpine
•Asahi Glass
• Bridgestone Corporation
• Calsonic Kansei Corporation
• Clarion
• Daido Metal
• Denso Corporation
• Exedy Corporation
• Fujitsu Ten
• Hitachi
• Kayaba Industry
• Keihin Corporation
• Koito Manufacturing Company
• Koyo Seiko
• Matsushita Communication Ind
• Mitsuba Corporation
• NGK Spark Plug Company
• NHK Spring
• Nichirin
• Nippon Seiki
• NOK Corporation

•NSK
• NTN
• Showa Aluminium Corporation
• Stanley Electric Company
• Sumitomo Electric Industries
• Sumitomo Rubber Industries
•Takata Corporation
• Tokico

European Global Suppliers
•Autoliv
• Bosch
• Draxmaier Gruppe
• GKN
• Hella
• Mahle
• Michelin
• Saint Gobain
• SKF

Other Global Suppliers
•Arvin Meritor
• Dana Corporation
• Delphi Automotive Systems
• Engelhard Corporation
• Exide Technologies
• Federal-Mogul Corporation
• Goodyear Tire and Rubber Co
• Hayes Lemmerz
• Johnson Controls
• Lear Corporation
• TRW
• Valeo
• Visteon

Source: SVI

4.0 ADVANTAGES OF SOURCING FROM THAILAND

Module Production System,
Pick-up and Eco car
production base, Global
Supplier network

HRD Collaboration – Research
Institute, Education System,
Training System and
Certification

Free Trade Agreements (FTAs)
within ASEAN and other
regions

Thailand parts and accessory
suppliers cater to international
energy and environment
Standards

Centralised location of OEMs
and suppliers

Source: Frost & Sullivan

© 2009 Frost & Sullivan 

 

 
 

 



 
20  

Module Production System, Pick-up and Eco-Car Production Base,
Global Supplier Network
Thailand is the second largest producer of pick-up trucks with an annual
production of over 1 million units in 2008 and will likely be the future
production base for eco-cars with annual production capacity of 700,000 units
in 2015. Thailand also has the advantage of having a global supplier network
and local Thai companies are acquiring the technology, production expertise
from OEMs and suppliers to improve the quality, production lead times and
increased productivity. Thailand has good production control processes and
good systematic checks and procedures that will help to continuously improve
quality and productivity.



Human Resource Development (HRD) Collaboration – Research Institute,
Education System, Training System and Certification
Skilled workforce improves the quality of products and is very critical in the
auto parts industry. Thailand already has HRD collaboration with different
research and education institutes for this purpose so that the workforce is
groomed right from the early stages. Also, the workers are being trained and
certified to be globally competitive. For example, Nissan’s skill certification
system in Thailand enables workers to acquire basic skills required for the job
and all the workers are required to attain certain skills to be able to perform a
particular job.



Free Trade Agreements (FTAs) within ASEAN and other regions
FTAs are likely to act as a major driver to increase sourcing from Thailand.
Thailand’s auto parts and accessories have subsidized tariffs under FTA
agreement. For example, the FTA signed between Thailand and Australia will
see tariffs on all automotive parts, components and accessories phased to
zero in 2010 from 20% currently.. These incentives are likely to act as a driver
for sourcing from Thailand.



Thailand Auto Parts and Accessories Suppliers Cater to International
Energy and Environment Standards
Almost all the suppliers in Thailand are QS 9000 and ISO 9000 certified for
quality that will enable easier sourcing since the quality of assembling
products, production systems are based on international standards with
minimal defects. Suppliers in Thailand are also striving to achieve non-quality
certifications such as ISO 14001 (Environmental – Most of the assemblers and
component suppliers have this certification in Thailand).

© 2009 Frost & Sullivan 

 

 
 

 



 
21  

Centralized Location of OEMs and Suppliers
Thailand has a much centralized value chain when it comes to auto parts and
vehicle assembly. Most of the auto companies and suppliers are located close
to Bangkok and Rayong and hence sourcing of components will be easier
from a central location. Thailand is a “One Stop Center” for sourcing auto parts
and components.

5.0 THAILAND AUTO PARTS & ACCESSORIES EXHIBITION (TAPA
2010)
The 4th Thailand Auto Parts & Accessories (TAPA 2010) exhibition is set to be held
from April 28 to May 2, 2010 at Bangkok International Trade & Exhibition Center
(BITEC), Bangna, Bangkok. The event will be ASEAN’s largest auto parts and
accessories show. The exhibition brings together Thai and regional manufacturers
(OEM/REM) of vehicles, auto parts, spare parts and accessories to meet buyers from
around the world.
As a regional automotive manufacturing hub, Thailand’s automotive suppliers have
the expertise to meet international standards in terms of quality, delivery and cost for
both original equipment and replacement markets (OEM/REM).
The export-oriented nature of the industry gives it the necessary scale and
advantage to be price competitive, while providing the engineering design capabilities
to develop automotive parts for global needs. TAPA 2010 will be the best place to
source for auto parts and accessories from ASEAN. It will be your one-stop center to
source for a variety of automotive parts and accessories.
TAPA 2010 is designed to meet the expansive sourcing needs of the automotive and
accessories industry. It is expected to be ASEAN’s premier sourcing exhibition.
ASEAN has many quality auto part and accessories companies and they have been
recognized worldwide for their high standards whether in OEM/REM parts, spare
parts or accessories. The Department of Export Promotion, Ministry of Commerce,
Royal Thai Government is keen to work together with other countries in ASEAN to
promote this region as the auto parts sourcing hub of the world.
TAPA 2010 will see about 500 qualified exhibitors across ASEAN displaying their
products at more than 10,000 square meters at BITEC, Bangna. More than 16,000
visitors from ASEAN, Africa, India, Bangladesh, China, Japan, Middle East, Europe,
Latin America and USA are expected to attend the exhibition.

© 2009 Frost & Sullivan 

 

 
 

 

 
22  

One Stop Center
With an extensive list of exhibitors from around the world, TAPA 2010 guarantees
excellent opportunities to meet quality exhibitors and network with trade partners,
suppliers, government officials and media. Visit and see the latest innovative
products and technologies in the auto industry.
Excellent Opportunities
Organized by the Department of Export Promotion, Ministry of Commerce, Royal
Thai Government biennially, TAPA is the most comprehensive, innovative and
exciting automotive exposition ever staged in Asia, providing the best global sourcing
in the automotive industry, including advanced auto parts. This event provides up-todate information, new trends as well as product designs. It brings together Thai and
regional manufacturers (OEM/ REM) of vehicles, auto parts, spare parts and
accessories to meet buyers from around the world.
Buyer’s Pavilion
Purpose of this space
• Buyers have a convenient space to meet sellers and hold discussions
• They can also display some publicity material and brand the stall
Town Hall Sessions on Day 1 for Key Buyers
• Buyers to hold 1 hour open presentations about their sourcing plans for
ASEAN
• They can specify the components they are looking for, profile of
prospective vendors, their requirements and procedures
• Exhibitors can register for such sessions and attend them free of cost
• Interested exhibitors can later seek appointments with relevant Buyers

© 2009 Frost & Sullivan 

 

 
For more information on TAPA 2010, please contact:
Department of Export Promotion, Office of Export Service 2
Tel +66 (0) 2512-0093 ext.272, 250, 285
Fax. +66(0) 2513 1565, 2512-2234
E-mail: autopart@depthai.go.th, tapa@depthai.go.th
Website: www.thailandautopartsfair.com,
www.thaitradefair.com

About Department of Export Promotion
Thailand's Department of Export Promotion is functioned as the trade information service provider for Thai
manufacturers and exporters as well as foreign importers. The Department is responsible to develop and
perform activities that promote Thailand’s company and trade and increase the competitiveness of the
export sector for instance, the expansion of production bases overseas.

About Frost & Sullivan
Frost & Sullivan, the Growth Partnership Company, enables
clients to accelerate growth and achieve best-in-class positions in growth, innovation and leadership. The company's
Growth Partnership Service provides the CEO and the
CEO's Growth Team with disciplined research and best
practice models to drive the generation, evaluation, and
implementation of powerful growth strategies. Frost & Sullivan leverages over 45 years of experience in partnering with
Global 1000 companies, emerging businesses and the
investment community from more than 35 offices on six
continents. To join our Growth Partnership, please visit
http://www.frost.com
© 2009 Frost & Sullivan

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Thailand Auto Parts & Accessories (TAPA 2010) - Advantages of Sourcing from Thailand

  • 1. Thailand Auto Parts & Accessories (TAPA 2010) ASEAN Auto Parts Sourcing Hub The World’s Trusted Source for Auto Parts & Accessories A Frost & Sullivan Whitepaper Prepared for Department of Export Promotion, Ministry of Commerce, Royal Thai Government © 2009 Frost & Sullivan
  • 2. 1 TABLE OF CONTENT 1.0 ASEAN at a Glance 2.0 Thailand 2.1 Macro Economic Overview 2.2 Automotive Overview 2.3 Automotive Policies 2.4 Automotive Industry Supply Chain Structure 2.5 Thailand Automotive Cluster 2.6 Profile of Automotive Assemblers & Suppliers 3.0 ASEAN as a Sourcing Hub 4.0 Advantages of Sourcing from Thailand 5.0 Thailand Auto Parts & Accessories (TAPA 2010) Exhibition © 2009 Frost & Sullivan
  • 3. 2 1.0 ASEAN AT A GLANCE The Association of South East Asian Nations (ASEAN) encompasses 10 South East Asian countries that include Brunei, Cambodia, Indonesia, Laos, Malaysia, Myanmar, Philippines, Singapore, Thailand and Vietnam. ASEAN region has a population of around 526 million and a combined GDP of US$1, 271 billion with a growth rate of over 5% per annum. The car parc is in the region of 26 million which indicates a car penetration rate of about 25 per 1,000. This shows a tremendous growth potential for this region in the future. Source: Frost & Sullivan © 2009 Frost & Sullivan
  • 4. 3 Population (Million) Working Population Below national poverty line Unemployment Literacy rate Indonesia 228 66% 17% 10% 90% Philippines 91 60% 41% 7% 93% Vietnam 84 64% 37% 2% 90% Thailand 63 69% 18% 1% 93% My anmar 47. 74 65% 6% 90% Malaysia 27 63% 2% 4% 89% Cambodia 14.24 59% 36% 2% 74% Laos 6.67 55% 45% 1% 69% Singapore 4.59 72% 0% 4% 100% Brunei 0.38 47% 0% 5% 93% Source: Frost & Sullivan ASEAN countries are economically diverse in terms of population, GDP, poverty, unemployment, literacy rates etc. Population varies from 0.34 million (Brunei) to 228 million in Indonesia. GDP varies from US$8.6 billion (Cambodia) to US$428 billion (Indonesia). Per capita GDP varies from US$1800 (Cambodia) to US$51,000 (Brunei). Laos and Cambodia have a high percentage of its population with income below poverty line at 45% and 36% respectively while Brunei and Singapore have almost 0% of its population with income below the poverty line. Almost all the countries in ASEAN region have high literacy rates. © 2009 Frost & Sullivan
  • 5. 4 Only 5 ASEAN countries have automotive production capabilities. ASEAN Countries on Growth Curve 400 Brunei Car Penetration Per 1000 350 300 Malayasia 250 200 C1 C3 C2 C4 150 Singapore 100 50 Philippines Thailand Indonesia 0 $3,000 $7,000 $10,000 Cluster 4 : Markets of Tomorrow Cluster 3 : High Growth Vietnam Thailand Laos, Cambodia Per Capita GDP (PPP Basis) Cluster 2 : Steady Growth Cluster 1 : Nearing Stagnation Malaysia Brunei, Singapore Indonesia Myanmar $50,000 Philippines Source: Frost & Sullivan Brunei and Singapore are saturated markets due to higher per capita GDP (> US$50,000) and car parc penetration of over 150 per 1000. Malaysia is on the steady growth curve based on per capita GDP of US$10,000 and car parc penetration of US$10,000-US$50,000. Countries such as Indonesia, Thailand and Philippines have a higher growth potential due to considerable per capita GDP of US$7,000US$10,000 and relatively lower car parc penetration (<50 per 1000). Cambodia, Myanmar, Vietnam, Laos have a bright future in the automotive industry due to increased per capita GDP (US$3,000-US$7,000) over the coming years and very low car parc penetration (<25 per 1000). The combined automotive production ASEAN was over 2.59 million vehicles in 2008 with Thailand being the largest production base in ASEAN. © 2009 Frost & Sullivan
  • 6. 5 Countrywise Production within ASEAN 1,600 1,400 1,200 1,000 800 600 400 200 0 2 006 2007 Malaysia 2008 Indonesia Thailand Philippinnes 2 0 0 9 (est) Vietnam 2.0 THAILAND 2.1 Macro Economic Overview Thailand is an emerging economy that lies in the heart of Southeast Asia and is considered as a newly industrialized country. Thailand is the 21st most populous country in the world with a population of over 65 million and 67% of its population under the age of 39 years old. Country/Territory 2008 Rank 2009 Rank China 1 1 India 2 2 United States 3 3 Indonesia 4 4 Brazil 5 5 Turkey 17 18 Dem.Rep. Of Combo 18 19 Iran 19 20 Thailand 20 21 France 21 22 © 2009 Frost & Sullivan
  • 7. 6 Thailand’s economy is the 2nd largest economy in ASEAN, growing at an average of 4%-6% over the past 3-5 years mainly due to increased exports in Thai rice, textiles and footwear, fishery products, rubber, jewelry, automobiles, computers and electrical appliances. According to the latest annual World Bank’s Doing Business report, Thailand ranks 13th among over 180 countries and 4th in East Asia in the ease of doing business in 2009. Economy 2006 Rank 2007 Rank 2008 Rank 2009 Rank Singapore 2 1 1 1 New Zealand 1 2 2 2 United Sates 3 3 3 3 Hong Kong, China 7 4 4 4 Denmark 8 5 5 5 Thailand 20 18 15 13 Malaysia 21 25 24 20 Taiwan, China 35 47 50 61 China 91 93 83 83 Vietnam 99 104 91 92 Source: World Bank Group, 2009 2.2 Automotive Overview Growth Zone Analysis Thailand Vs other countries 900 United States Canada United States France 800 Italy Germany Japan Italy Australia Thailand Japan Germany France 600 Car Parc per 1,000 Australia Malaysia 700 Korea Great Britain Canada Great Britain 500 2002 Brazil 400 2030 Korea 300 Malaysia China 200 Thailand Brazil 100 India India China 0 0 10 20 30 Per Capita Income (PPP Basis) (US$ '000) © 2009 Frost & Sullivan 40 50 60
  • 8. 7 Currently, the automotive industry is the third largest industry in Thailand with an estimated total workforce of more than 300,000 employees. Motor cars, automotive parts and accessories exports generate the second biggest export revenues for Thailand accounting for over US$15.6 billion in 2008. Thailand is named the “Detroit of Asia” being the second largest producer of 1 ton pick-up trucks and the fifth largest automotive assembler in APAC region with an annual production capacity of around 1.89 million vehicles in 2008. Automotive assemblers have invested 77 billion baht in Thailand in 2008 with 251 projects being currently undertaken at present making Thailand the largest automotive producer in Southeast Asia. With a highly developed level of infrastructure and proximity to Asia’s biggest markets, Thailand is a natural regional logistics hub. Geographically, Bangkok is closer to the heart of Asia than any other Asian city aside from Shanghai and Taipei, an incredibly important factor when considering transportation costs, time to delivery of goods, and access to supply and distribution networks. Vehicle production in Thailand is likely to increase from 1.2 million units in 2006 to approximately 2.1 million units in 2016 with forecasted growth of 6%. 2,500,000 2,000,000 1,500,000 1,000,000 500,000 0 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 One ton Pickup Passenger Cars Others Source: Frost & Sullivan Japanese OEMs such as Toyota, Isuzu, Mitsubishi and Honda are likely to have an increased production capacity in 2016 accounting for over 75% total Thailand capacity. © 2009 Frost & Sullivan
  • 9. 8 Annual Production Capacity by OEM Capacity (Units) in 2008 Capacity (Units) in 2016 Toyota Motor Thailand 550,000 730,000 Isuzu Motors (Thailand) 220,000 265,000 MMC Sittiphol 206,000 208,000 Honda Automobile (Thailand) 120,000 273,000 General Motors Assembly Center 160,000 250,000 Auto Alliance (Thailand) 155,000 275,000 Siam Motor and Nissan 139,000 212,000 Others 75,000 120,000 TOTAL 1,625,000 2,333,000 Assembly Plants Brand Source: Frost & Sullivan 2.3 Automotive Policies Free Trade Agreements of Thailand with other nations Automotive policy regulations are aiding global players to set up their production, assembly, retail base in Thailand. One of the most successful Thailand policy measures has been the Free Trade Agreement (FTA) with other nations such as ASEAN 6, Australia, China, India and New Zealand. Source: Frost & Sullivan © 2009 Frost & Sullivan
  • 10. 9 Free Trade Agreement Effective Date FTA Effect Thailand - ASEAN January 1993 Autos and auto parts components exports were valued at US$ 1.5 billion to ASEAN region from Thailand. ASEAN’s pursuit of FTAs with major trading partners, Thailand and its foreign investors may gain access to new markets such as South Korea, Japan and India. Thailand - China October 2003 Early harvest agreement on farm trade alone. Auto parts and accessories are not included in the FTA at present. Thailand – India September 2004 Thailand - Australia January 2005 Thai auto components for cars, UVs and commercial vehicles, to be cheaper in Australia, with consumers having wider choice Thailand – New Zealand July 2005 Foreign manufacturers in Thailand, who have set up plants, to have access to New Zealand market in future, mainly for pick-up trucks initially and other vehicle subsequently as the FTA develops Indian component manufacturers expected to set up bases in Thailand to serve domestic and regional economies. FTA also aids in Thailand aftermarket parts to penetrate Indian automotive market. Source: Frost & Sullivan Eco Car: Strategic Initiative from Thailand The eco-car idea was conceived in Thailand in 2007 to reduce energy consumption, preserve the environment and lessen the dependence on foreign oil. The eco-car policy aims to showcase Thailand as the next generation production hub for cars that are environmentally-friendly including alternative fuel cars and hybrids. Seven manufacturers in Thailand have already shown commitment to invest in the eco-car project with an estimated annual capacity of about 700,000 units by 2015. © 2009 Frost & Sullivan
  • 11.     10     Manufacturer Production target Prod starts Investments (Million baht) Models expected Mitsubishi Motors 107K units 7,700 2010 1.3L sedan Concept CX Asian version, more than 1 model on same platform Toyota Motor Thailand 100K units 6,600 2012 1.1L to 1.3L sedan, rebadged Myvi, 2nd gen Boon Passo, new global A car Tata Motor 100K units 7,300 2010 1L to 1.3L sedan, 1.3L diesel, luxury Nano version, 2 models same platform Suzuki Motors 138K units, 25 to 35K per year 9,500 2010 With GM, Maruti Suzuki global, Wagon R, Suzuki Cervo Siam Nissan Motors 120K units, 20k to 25K per year 5,500 2010 Next Generation of Micra/March at least 2 models on same platform Honda (1st Eco Car) 120K units about 20 to 30K per year 6,700 3Q 2009 1.3L sedan, global WOW concept car, 2/3 models on same platform Ford Mazda (AAT) 100K units, 175K cap additional 140/yr 20,800 2009 Ford Verve concept/Fiesta and Mazda 2 Source: Frost & Sullivan, www.boi.go.th Eco-cars for exports even to less developed countries have to comply with eco-car specifications to enable manufactures to receive their eco-car incentives. The actual production capacity must not be lower than 100,000 units per year from the fifth year of the projects operation. OEMs have to cater to certain regulations to get incentives from the Royal Thai Government. The main regulation specified that the eco-cars should be fuel efficient, consuming not over 5 liters per 100 kilometers and should have a minimum pollution standard of EURO4 or higher, emitting no more than 120 grams of carbon- di-oxide per kilometer. The car should also satisfy passenger safety standards for both front and side impact as specified by UNECE Reg. 94 and Reg.95 respectively. Eco-Cars (700k) CBU Export (70%) • Model variants of similar platform acceptable • But as per specifications and requirements of Eco car regardless of destinations • Meets stringent EU standards CKD Export (20%) • CKD parts have to be the key engine components manufactured in Thailand specifically for eco car. • 40% local or ASEAN content in order to export to ASEAN under AFTA • ASEAN country like Indonesia may choose this to support local industries Domestic Market (10%) • Fuel efficient • Environment friendly • First time buyers likely to be attracted   Source: Frost & Sullivan © 2009 Frost & Sullivan     
  • 12.     11     Thailand Automotive Industry Master Plan Thailand’s master plan for the automotive industry aims to create a predictable environment for business operations within Thai automotive industry. Thailand’s vision is to position itself as the production hub in Asia that adds value to the country in terms of having a strong domestic supplier base by 2011. Master Plan for Automotive Industrial Development (2008-2011) Automotive Motorcycles • • Produce vehicle more than 2 million units per year in 2011 • • Export market to be more than 55% • • Component Parts Production value of more than 1 trillion baht • Auto Parts suppliers to use at least 70 percent local content • Production of more than 4 million units per year Export of over 2 million units Produce OEM & REM Parts with high quality standards and reach an export value more than 400,000 million baht per yr. Develop capability in design, research and development Source: Frost & Sullivan 2.4 Auto Industry Supply Chain Structure Thailand has about 16 automotive and 7 motorcycle assemblers at the top of the supply chain that is driving the growth in the automotive sector. Vehicle assemblers are all large scale enterprises that are joint ventures or foreign owned. Furthermore, the value chain consists of around 648 large, medium and small scale tier- 1 suppliers that are either foreign majority-owned company, Thai majority-owned company or wholly Thai owned company. Foreign majority-owned suppliers contribute the bulk of Tier-1 suppliers with a percentage share of approximately 47% while Thai majority-owned companies account for around 30% and wholly owned Thai companies share is minimal with 23% in Tier-1 suppliers category. Almost 80% of foreign majority-owned Tier-1 suppliers are Japanese firms belonging to keiretsu groups since assemblers at the top of the value chain are mostly Japanese OEMs. Japanese tier-1 companies can be categorized into three groups: a member in Japanese family companies, a joint venture with Japanese technology owners, and a company having technical assistance or licensing agreements with Japanese firms. At the bottom end of the value chain, there are more than 1,100 small and medium local Thai enterprises producing replacement parts. © 2009 Frost & Sullivan     
  • 13.       12   Source: Thailand Automotive Industry Directory The past few years has seen an increase in the number of non-Japanese auto parts manufacturers because of investments from Ford and General Motors in Thailand’s automotive industry. The American assemblers have brought a number of their own Tier-1 suppliers to Thailand. Though European assemblers have entered the Thai market earlier, they tend to have fewer local part suppliers due to their small assembling volume. In recent years, many new overseas joint ventures companies were set up to supply parts and accessories to the global manufacturers. The replacement market (REM) has greater volume consumption from independent Thai companies while the rest of the output is consumed by original equipment manufacturers (OEM). The local part manufacturers supply approximately 80% of all parts used for assembly of pick-up trucks, around 55% is supplied for passenger cars and nearly 100% for motorcycles manufacture and assembly. Locally produced or assembled parts include engines, suspension control and spring, axles, hubs, propellers shaft, brakes, clutches, steering system, body parts, electronic parts, air conditioning, tires, wheels, internal and external trim components and glass. © 2009 Frost & Sullivan     
  • 14.     13     2.5 Thailand Automotive Cluster Steel Plastics Assemblers Motorcycles Passenger Cars Distribution Pick up Trucks Finance Rubber & Tires Testing Electronics Components and Module Makers (Tier-1) Glass Specialised Consultants Engines, Drivetrains, Steering, Suspension, Brake, Wheel, Tire, Bodyworks, Interiors, Electronics and Electrical Systems Services Leather & Fabric Parts (Tier-2 and Tier-3) Machinery Stamping, Plastics, Rubber, Machining, Casting, Forging, Function, Electrical, Trimming Globally Competitive Tools Mold & Die Regionally Competitive Government Educational and Technical Institutions Associations Nationally Significant Nationally Insignificant Jigs & Fixture   Source: Team revision of Christian Ketels, “Thailand’s Competitiveness: Key Issues in Five Clusters”, ISC/HBS Thailand Automotive Cluster comprises assemblers, components and module makers, parts suppliers, associations, government, educational and technical institutions with support in terms of distribution, finance, testing, specialized consultants and services. The cluster continuously studies the shortcomings of the automotive industry in Thailand and improvements that are needed to make Thai automotive industry globally competitive. Presently, the pickup truck is the only segment in Thailand that is globally competitive in the automotive sector. However, the Thai automotive cluster is trying to address some of the issues in terms of scarcity of skilled workers and low management abilities in the area of quality control to match international standards. Another major issue facing the cluster is the inability of Thai parts companies to compete with international firms in terms of technology and quality standards. Some of the issues faced have been solved with the support of foreign automotive companies in Thailand. For example, Toyota has engaged more local suppliers and helped them move upwards in value chain. Thailand has already started moving in this direction by leveraging the existing presence of MNCs to deepen its cluster by inviting them to set up more local R&D facilities, product development and marketing activities thereby improving the skill sets of employees and hence projecting Thailand as an attractive destination for setting up automotive assembly, parts and service centers in the Asia Pacific region. © 2009 Frost & Sullivan     
  • 15.     14     2.6 Profile of Automotive Assemblers and Supplier Bases in Thailand The Thai automotive industry is clustered around industrial estates in Bangkok and surrounding areas provinces especially in Samut Prakan, Chachoengsao, Chonburi and Rayong. The largest number of automotive assemblers are located in Samut Prakarn province followed by Rayong. Northern Northeast Bangkok Rayong Samut Prakarn Samut Sakhon Nakhon Pathom Nonthaburi Pathum Thani Central South Source: Frost & Sullivan The industrial estates in the Central province are mostly designed to serve the automotive industry with easy to access infrastructure such as local roads, highways, railways and nearby ports. Some manufacturers have established their own components market with local suppliers and taking care of the delivery themselves to ensure that their production is not delayed. For overseas exports, finished goods are shipped through ports located in Bangkok, Chonburi and Rayong. Most automotive suppliers are located near the vehicle assemblers. Most of Thai suppliers have a strong portfolio in the automotive body parts segment due to lack of skills required in this segment compared to other auto parts. Bangkok has the highest number of concentration with approximately 230 suppliers followed by Samut Prakarn with 158 suppliers.   © 2009 Frost & Sullivan     
  • 16. 15 Pathumthani Total Suppliers : 39 Body Parts Engine Parts Chonburi Total Suppliers : 55 18% 13% Electrical Parts Bangkok Total Suppliers : 232 13% 22% Tran & Steering Parts 8% 25% En g i ne Parts Tran & Steering Parts Bo d y Parts 15% Electrical Parts 9% 5% 10% 9% 6% Suspension & Brake Parts 4% Tran & Steering Parts 8% Suspension & Brake Parts Bo d y Parts Engine Parts Accessories Ac c es s ories 6% Mo l d & Di e 4% Electrical Parts 6% Accessories 6% Suspension & Brake Parts 4% Mo l d & Di e 3% Rayong Total Suppliers : 41 Samut Prakarn Total Suppliers : 158 Bo d y Par ts 22% Bo d y Parts 24% En g i ne Parts 8% En g i ne Par ts 15% Tran & Steering Parts 8% Tran & Steering Parts 15% El ec tr i c al Parts 15% Electrical Parts 10% Ac c es s ories 7% Suspension & Brake Parts 3% Mo l d & Di e 4% Ac c es s ories 7% Suspension & Brake Parts 12% Mo l d & Di e 2% Source: Thai Automotive Institute Auto parts and accessories exports have increased over the past few years and accounted for US$8.4 billion in 2008. Parts and accessories contributed almost 60% of the revenues while piston engine and accessories (25%), motorcycle parts and accessories (9%), ignition parts for engines (2%), bicycle parts (1%) and other vehicle parts and accessories (2%) contributed for remaining export revenues. Indonesia was the largest export destination for Thailand auto parts and accessories in 2008 contributing 20% of the export revenues. Source: Department of Export Promotion, Ministry of Commerce, Royal Thai Government © 2009 Frost & Sullivan
  • 17.     16     Export Revenues (Million USD) In the last 5 years, Thailand has witnessed an increase in investments in its automotive parts segment. Most of the international Tier 1 suppliers now have plants in Thailand. Auto Alliance (Thailand) currently purchases approximately Bt 60 million worth of components annually from 177 different suppliers, of which 90% are local. 16,000 14,000 12,000 10,000 8,000 6,000 4,000 2,000 0 2006 2007 2008 CBU Engines Spare Parts Jig and Die OEM Parts ‐ Body OEM Parts ‐ Component   Source: The Thai Automotive Industry Association There has been an increase in investments and sales related to motorcycles, parts and accessories in Thailand. Production Export Sales Year Total Units Moped Units Sport Units Total Amount CBU & CKD OEM & Parts Spare Part Total Units 2005 2,309,214 2,218,959 90,255 1,027.0 22,768.99 11,428.22 729.56 2,112,426 2006 2,075,579 2,000,617 74,962 1,126.5 24,797.24 13,652.26 690.98 2,054,588 2007 1,652,773 1,563,434 89,339 1,244.2 27,298.42 14,008.11 1,007.97 1,598,613 2008 1,923,651 1,767,429 156,222 1,384.2 26,414.69 20,022.56 638.82 1,703,376 Amount : million USD Source: The Thai Automotive Industry Association Most of the suppliers in Thailand are certified with QS 9000 certification for quality. Systems used in auto parts assembling, parts and servicing are ISO 9000 certified for quality. Surveillance audits are conducted once every 6 months to check for quality compliance. Assemblers and parts suppliers in Thailand are also striving to comply © 2009 Frost & Sullivan     
  • 18. 17 with non-quality standards to improve the outlook of the automotive industry. Some of the non-quality certifications include ISO 14001 (Environmental – most of the assemblers and component suppliers have this certification in Thailand), OHSAS 18001 (Operational safety aspects – still at a nascent stage), SA8000 (Social aspects – child labour law, labour law compliance) safety and emissions test compliance. “It is a standard for suppliers in Thailand to be ISO certified. If you are not certified, then suppliers will have a tough time competing in Thai parts and accessories market” General Motors, Thailand Parameters T ier -1 Supplier Sales $10 - $60 Million Structure 3 – 5+ Plants T op Management F amily Owned, Entrepreneurial, Multinational, Some Joint Ventures Manager ial Masters Degree, MBA Workf orce 85% High School Graduates, Vocational T r aining Maintenance / Skilled T r ades Diploma or Vocational Certif icates Quality <100ppm (f or top tier- 1 suppliers) >1000ppm (for other tier-1 suppliers) >5000ppm (for most of the supply base) Delivery Some OEMs pushing f or Just In T ime Cost F iercely cost competitive industry Inventory Higher than the benchmark f igures Quality Awar eness and Systems Implemented IMS, T QM/T PM, Six Sigma Source: OMEX Co Ltd © 2009 Frost & Sullivan
  • 19.       18   3.0 SOURCING FROM ASEAN ASEAN has the potential to be an auto parts and accessories sourcing hub. As a group, ASEAN-member countries can provide a wide range of components and assemblies to OEMs. Toyota and Honda recognized the importance of ASEAN and have strong supply chain management in the region. Source: Frost & Sullivan Since Thailand is the largest production base in ASEAN, naturally it becomes the nerve center of the supply chain for most automotive companies. There are several advantages of sourcing from Thailand. Thailand as a Sourcing Hub Global Automotive Suppliers Operating in Thailand Almost all the top global automotive suppliers operate in Thailand with Japanese players being the most dominant mainly due to Japanese OEMs driving the market. However, US and European suppliers are not far behind and are having a considerable presence in the Thai automotive market. © 2009 Frost & Sullivan     
  • 20.     19     Japanese Global Suppliers Japanese Global Suppliers •Aisin Seiki •Alpine •Asahi Glass • Bridgestone Corporation • Calsonic Kansei Corporation • Clarion • Daido Metal • Denso Corporation • Exedy Corporation • Fujitsu Ten • Hitachi • Kayaba Industry • Keihin Corporation • Koito Manufacturing Company • Koyo Seiko • Matsushita Communication Ind • Mitsuba Corporation • NGK Spark Plug Company • NHK Spring • Nichirin • Nippon Seiki • NOK Corporation •NSK • NTN • Showa Aluminium Corporation • Stanley Electric Company • Sumitomo Electric Industries • Sumitomo Rubber Industries •Takata Corporation • Tokico European Global Suppliers •Autoliv • Bosch • Draxmaier Gruppe • GKN • Hella • Mahle • Michelin • Saint Gobain • SKF Other Global Suppliers •Arvin Meritor • Dana Corporation • Delphi Automotive Systems • Engelhard Corporation • Exide Technologies • Federal-Mogul Corporation • Goodyear Tire and Rubber Co • Hayes Lemmerz • Johnson Controls • Lear Corporation • TRW • Valeo • Visteon Source: SVI 4.0 ADVANTAGES OF SOURCING FROM THAILAND Module Production System, Pick-up and Eco car production base, Global Supplier network HRD Collaboration – Research Institute, Education System, Training System and Certification Free Trade Agreements (FTAs) within ASEAN and other regions Thailand parts and accessory suppliers cater to international energy and environment Standards Centralised location of OEMs and suppliers Source: Frost & Sullivan © 2009 Frost & Sullivan     
  • 21.        20   Module Production System, Pick-up and Eco-Car Production Base, Global Supplier Network Thailand is the second largest producer of pick-up trucks with an annual production of over 1 million units in 2008 and will likely be the future production base for eco-cars with annual production capacity of 700,000 units in 2015. Thailand also has the advantage of having a global supplier network and local Thai companies are acquiring the technology, production expertise from OEMs and suppliers to improve the quality, production lead times and increased productivity. Thailand has good production control processes and good systematic checks and procedures that will help to continuously improve quality and productivity.  Human Resource Development (HRD) Collaboration – Research Institute, Education System, Training System and Certification Skilled workforce improves the quality of products and is very critical in the auto parts industry. Thailand already has HRD collaboration with different research and education institutes for this purpose so that the workforce is groomed right from the early stages. Also, the workers are being trained and certified to be globally competitive. For example, Nissan’s skill certification system in Thailand enables workers to acquire basic skills required for the job and all the workers are required to attain certain skills to be able to perform a particular job.  Free Trade Agreements (FTAs) within ASEAN and other regions FTAs are likely to act as a major driver to increase sourcing from Thailand. Thailand’s auto parts and accessories have subsidized tariffs under FTA agreement. For example, the FTA signed between Thailand and Australia will see tariffs on all automotive parts, components and accessories phased to zero in 2010 from 20% currently.. These incentives are likely to act as a driver for sourcing from Thailand.  Thailand Auto Parts and Accessories Suppliers Cater to International Energy and Environment Standards Almost all the suppliers in Thailand are QS 9000 and ISO 9000 certified for quality that will enable easier sourcing since the quality of assembling products, production systems are based on international standards with minimal defects. Suppliers in Thailand are also striving to achieve non-quality certifications such as ISO 14001 (Environmental – Most of the assemblers and component suppliers have this certification in Thailand). © 2009 Frost & Sullivan     
  • 22.        21   Centralized Location of OEMs and Suppliers Thailand has a much centralized value chain when it comes to auto parts and vehicle assembly. Most of the auto companies and suppliers are located close to Bangkok and Rayong and hence sourcing of components will be easier from a central location. Thailand is a “One Stop Center” for sourcing auto parts and components. 5.0 THAILAND AUTO PARTS & ACCESSORIES EXHIBITION (TAPA 2010) The 4th Thailand Auto Parts & Accessories (TAPA 2010) exhibition is set to be held from April 28 to May 2, 2010 at Bangkok International Trade & Exhibition Center (BITEC), Bangna, Bangkok. The event will be ASEAN’s largest auto parts and accessories show. The exhibition brings together Thai and regional manufacturers (OEM/REM) of vehicles, auto parts, spare parts and accessories to meet buyers from around the world. As a regional automotive manufacturing hub, Thailand’s automotive suppliers have the expertise to meet international standards in terms of quality, delivery and cost for both original equipment and replacement markets (OEM/REM). The export-oriented nature of the industry gives it the necessary scale and advantage to be price competitive, while providing the engineering design capabilities to develop automotive parts for global needs. TAPA 2010 will be the best place to source for auto parts and accessories from ASEAN. It will be your one-stop center to source for a variety of automotive parts and accessories. TAPA 2010 is designed to meet the expansive sourcing needs of the automotive and accessories industry. It is expected to be ASEAN’s premier sourcing exhibition. ASEAN has many quality auto part and accessories companies and they have been recognized worldwide for their high standards whether in OEM/REM parts, spare parts or accessories. The Department of Export Promotion, Ministry of Commerce, Royal Thai Government is keen to work together with other countries in ASEAN to promote this region as the auto parts sourcing hub of the world. TAPA 2010 will see about 500 qualified exhibitors across ASEAN displaying their products at more than 10,000 square meters at BITEC, Bangna. More than 16,000 visitors from ASEAN, Africa, India, Bangladesh, China, Japan, Middle East, Europe, Latin America and USA are expected to attend the exhibition. © 2009 Frost & Sullivan     
  • 23.       22   One Stop Center With an extensive list of exhibitors from around the world, TAPA 2010 guarantees excellent opportunities to meet quality exhibitors and network with trade partners, suppliers, government officials and media. Visit and see the latest innovative products and technologies in the auto industry. Excellent Opportunities Organized by the Department of Export Promotion, Ministry of Commerce, Royal Thai Government biennially, TAPA is the most comprehensive, innovative and exciting automotive exposition ever staged in Asia, providing the best global sourcing in the automotive industry, including advanced auto parts. This event provides up-todate information, new trends as well as product designs. It brings together Thai and regional manufacturers (OEM/ REM) of vehicles, auto parts, spare parts and accessories to meet buyers from around the world. Buyer’s Pavilion Purpose of this space • Buyers have a convenient space to meet sellers and hold discussions • They can also display some publicity material and brand the stall Town Hall Sessions on Day 1 for Key Buyers • Buyers to hold 1 hour open presentations about their sourcing plans for ASEAN • They can specify the components they are looking for, profile of prospective vendors, their requirements and procedures • Exhibitors can register for such sessions and attend them free of cost • Interested exhibitors can later seek appointments with relevant Buyers © 2009 Frost & Sullivan     
  • 24. For more information on TAPA 2010, please contact: Department of Export Promotion, Office of Export Service 2 Tel +66 (0) 2512-0093 ext.272, 250, 285 Fax. +66(0) 2513 1565, 2512-2234 E-mail: autopart@depthai.go.th, tapa@depthai.go.th Website: www.thailandautopartsfair.com, www.thaitradefair.com About Department of Export Promotion Thailand's Department of Export Promotion is functioned as the trade information service provider for Thai manufacturers and exporters as well as foreign importers. The Department is responsible to develop and perform activities that promote Thailand’s company and trade and increase the competitiveness of the export sector for instance, the expansion of production bases overseas. About Frost & Sullivan Frost & Sullivan, the Growth Partnership Company, enables clients to accelerate growth and achieve best-in-class positions in growth, innovation and leadership. The company's Growth Partnership Service provides the CEO and the CEO's Growth Team with disciplined research and best practice models to drive the generation, evaluation, and implementation of powerful growth strategies. Frost & Sullivan leverages over 45 years of experience in partnering with Global 1000 companies, emerging businesses and the investment community from more than 35 offices on six continents. To join our Growth Partnership, please visit http://www.frost.com © 2009 Frost & Sullivan