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PPrototype Manufacturingrototype Manufacturing -- KOREAKOREA
(Design)
(Pattern)
(Steel Block)
(Casting)
(Planning)
(Packing)
(Measuring)
(Press)(Machinery)
(Laser)
(Finishing)
(Assembly)(Panel Finish)
Die processDie process
(Machining)
(Pattern /
Casting)
(CAM CNC
Termination)(Fit & Finish)
(Die
Spotting) (Die Design)
Tooling Lead TimeTooling Lead Time
Large-ITEMLarge-ITEM
DR + Program)
6 Days
Pattern, Casting)
15 Days
Machining/
Inspection)
8 Days
Press Tryout)
4 Days
Proto Panel
3 Days
Total
36 Days
Tooling Lead TimeTooling Lead Time
Medium-ITEMMedium-ITEM
Design Review)
3 Days
Material
preparation)
3 Days
Machining /
Inspection)
5 Days
Press Tryout)
2 Days
Proto Panel
2 Days
Total
15 Days
Tooling Lead TimeTooling Lead Time
Small- ITEMSmall- ITEM
Design Review)
1 Day
Material
preparation)
1 Day
Machining/
Inspection)
4 Days
Press Tryout)
1 Day
Proto Panel
2 Days
Total
9 Days
EquipmentEquipment
DESCRIPTION Specification Q'TY
(CAD/CAM
SYSTEM)
CAM SYSTEM (WORK/NC) 2
CAD/CAM SYSTEM (CATIA V4) 1
CAD/CAM SYSTEM (CATIA V5) 4
CAD SYSTEM (PRO-E) 1
MULTI DNC (DNC) 1
OPTI-DNC 1
(CNC M/C
NC COPY)
CNC 4000 x 2200 1
CNC 4000 x 2000 1
CNC 4000 X 1700 1
CNC 3300 X 1500 1
CNC 1700 X 1000 1
Milling M/C
Multi Milling M/C 1
Radial M/C (Arm-1500) 1
Power Lathe NSL-380 1
Contour M/C JVL-450 1
(PRESS)
OIL Pressure Press 1300TON 1
OIL Pressure Press 800TON 1
OIL Pressure Press 300TON 1
(LASER) Axis5 Laser M/C TLM-610C-20F 2
(SHARING)
OIL Pressure Cutting Machine
3000mm
1
DESCRIPTION Specification Q'TY
(Measuring
M/C)
Multi Axis potable measuring M/C 1
LAY-OUT M/C 5000x2700 1
LAY-OUT M/C 3000x2000 1
Hardeness test
Portable Hardness Tester (WHU-
330)
1
(Compressor)
AIR Compressor 75 HP 1
AIR Compressor 50 HP 1
(Lifter)
Lifter 3.5 TON 1
Lifter 2.0 TON 1
(Crane) Over Head Crane 10 TON + 5 TON 2
Over Head Crane 2.8 TON 3
(Spot Welder) J Type Gun, C Type Gun, 150K 13
(PlasmaCuttin
g)
Gun Type Plasma Cutter 3Kw 4
(Lift) Manual Lift 1
(invert welder) IQR MFDC WELDER & IT GUN SYSTEM 4
(ARC Welder)
Gun Type 7K 8
Laser Cutting EquipmentLaser Cutting Equipment
TLM610-20F with 5 shafts allows 3D
processing. It allows yon to work by
downloading the processed data with
CAD/CAM, or by manually taught Table
2,800X4,300L of processed table
dimensions and a fast cutting speed.
TLM-614C-20F
Fanuc 2000W
TDLC-04R
4,300 X 2,200L
Assembly LineAssembly Line
Body fabrication Shop(“C” Dong.)
PANEL SIDE OUTER RH
Parts ReferenceParts Reference
Parts ReferenceParts Reference
PANEL ROOF
Parts ReferenceParts Reference
DOOR INR PNL
DASH Compl
FUEL TANK UPR
COWL
Parts ReferenceParts Reference
DASH Compl
SIDE STRUCTURE Compl BIW Compl
UNDER FLR Compl
Main CustomersMain Customers
Thank YouThank You
Maiores Informações:
Eduardo Fernandes da Fonseca
Fone: 011 9620-6806
efonseca@robtec.com

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Prototype Manufacturing in Korea

  • 1.
  • 2. PPrototype Manufacturingrototype Manufacturing -- KOREAKOREA (Design) (Pattern) (Steel Block) (Casting) (Planning) (Packing) (Measuring) (Press)(Machinery) (Laser) (Finishing) (Assembly)(Panel Finish)
  • 3. Die processDie process (Machining) (Pattern / Casting) (CAM CNC Termination)(Fit & Finish) (Die Spotting) (Die Design)
  • 4. Tooling Lead TimeTooling Lead Time Large-ITEMLarge-ITEM DR + Program) 6 Days Pattern, Casting) 15 Days Machining/ Inspection) 8 Days Press Tryout) 4 Days Proto Panel 3 Days Total 36 Days
  • 5. Tooling Lead TimeTooling Lead Time Medium-ITEMMedium-ITEM Design Review) 3 Days Material preparation) 3 Days Machining / Inspection) 5 Days Press Tryout) 2 Days Proto Panel 2 Days Total 15 Days
  • 6. Tooling Lead TimeTooling Lead Time Small- ITEMSmall- ITEM Design Review) 1 Day Material preparation) 1 Day Machining/ Inspection) 4 Days Press Tryout) 1 Day Proto Panel 2 Days Total 9 Days
  • 7. EquipmentEquipment DESCRIPTION Specification Q'TY (CAD/CAM SYSTEM) CAM SYSTEM (WORK/NC) 2 CAD/CAM SYSTEM (CATIA V4) 1 CAD/CAM SYSTEM (CATIA V5) 4 CAD SYSTEM (PRO-E) 1 MULTI DNC (DNC) 1 OPTI-DNC 1 (CNC M/C NC COPY) CNC 4000 x 2200 1 CNC 4000 x 2000 1 CNC 4000 X 1700 1 CNC 3300 X 1500 1 CNC 1700 X 1000 1 Milling M/C Multi Milling M/C 1 Radial M/C (Arm-1500) 1 Power Lathe NSL-380 1 Contour M/C JVL-450 1 (PRESS) OIL Pressure Press 1300TON 1 OIL Pressure Press 800TON 1 OIL Pressure Press 300TON 1 (LASER) Axis5 Laser M/C TLM-610C-20F 2 (SHARING) OIL Pressure Cutting Machine 3000mm 1 DESCRIPTION Specification Q'TY (Measuring M/C) Multi Axis potable measuring M/C 1 LAY-OUT M/C 5000x2700 1 LAY-OUT M/C 3000x2000 1 Hardeness test Portable Hardness Tester (WHU- 330) 1 (Compressor) AIR Compressor 75 HP 1 AIR Compressor 50 HP 1 (Lifter) Lifter 3.5 TON 1 Lifter 2.0 TON 1 (Crane) Over Head Crane 10 TON + 5 TON 2 Over Head Crane 2.8 TON 3 (Spot Welder) J Type Gun, C Type Gun, 150K 13 (PlasmaCuttin g) Gun Type Plasma Cutter 3Kw 4 (Lift) Manual Lift 1 (invert welder) IQR MFDC WELDER & IT GUN SYSTEM 4 (ARC Welder) Gun Type 7K 8
  • 8. Laser Cutting EquipmentLaser Cutting Equipment TLM610-20F with 5 shafts allows 3D processing. It allows yon to work by downloading the processed data with CAD/CAM, or by manually taught Table 2,800X4,300L of processed table dimensions and a fast cutting speed. TLM-614C-20F Fanuc 2000W TDLC-04R 4,300 X 2,200L
  • 9. Assembly LineAssembly Line Body fabrication Shop(“C” Dong.)
  • 10. PANEL SIDE OUTER RH Parts ReferenceParts Reference
  • 12. Parts ReferenceParts Reference DOOR INR PNL DASH Compl FUEL TANK UPR COWL
  • 13. Parts ReferenceParts Reference DASH Compl SIDE STRUCTURE Compl BIW Compl UNDER FLR Compl
  • 15. Thank YouThank You Maiores Informações: Eduardo Fernandes da Fonseca Fone: 011 9620-6806 efonseca@robtec.com