Bamboo Composite Pressure Pipes Promoted for Industrialization and Social Benefits
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R&d and promotion of bamboo composite pressure pipes
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Bamboo Composite Pressure Pipes Promoted for Industrialization and Social Benefits
- 1. 04/14/15 浙江鑫宙竹基复合材料科技有限公司1 竹 合 力管的研 及推广复 压 发 周林英 Linda Zhou R&D and Promotion of Bamboo composite pressure pipes Speaking by: 事业发展部部长 Head of Business Development Dept.
- 2. 04/14/15 浙江鑫宙竹基复合材料科技有限公司2 一、竹 合 力管的研复 压 发 R&D of bamboo composite pressure pipes 技术发明人 Technology Inventor 董 事 长 Board Chairman 总 工程师 Chief Engineer 四十三年非金属压力材料经验 43 years working experience on nonmetallic pressure materials 八年竹复合压力材料的研发历程 8 years R & D history of bamboo composite pressure materials 叶 柃 Ye Ling 全球第一根可产业化的生物基压力管 道 The first biological base pressure pipe which can be industrialized in the world
- 3. 04/14/15 浙江鑫宙竹基复合材料科技有限公司3 1 、研 史发历 R&D history 2006 年，项目萌芽阶段 --- 想法 In 2006, its infancy---idea 查阅有关竹子性能技术资料 Refer to some bamboo property and technology resources 竹材的轴向拉伸强度是钢材的 1/2, 理论上可行 Axial tensile strength of bamboo is half of steel, possible in theory 2007 年初，试验阶段 --- 实践 Begin 2007, experimental stage---Practice 以原始方法缠绕一段竹篾管 winding a length of bamboo split pipe by primitive methods 进行水压失效试验，实际验证可行 by blasting test, it is workable 项目设立 Project set up
- 4. 04/14/15 浙江鑫宙竹基复合材料科技有限公司4 竹丝拉伸测试 Bamboo slices tensile strength test
- 5. 04/14/15 浙江鑫宙竹基复合材料科技有限公司5 竹复合材料轴向拉伸测试 Axial tensile strength test of bamboo composite materials
- 6. 04/14/15 浙江鑫宙竹基复合材料科技有限公司6 竹复合压力管环向拉伸测试 Hoop tensile strength test of bamboo composite pressure pipes
- 7. 04/14/15 浙江鑫宙竹基复合材料科技有限公司7 竹复合压力管爆破测试 Blasting test of bamboo composite pressure pipes
- 8. 04/14/15 浙江鑫宙竹基复合材料科技有限公司8 2012 年底，开始与国际竹藤中心合作开展竹材基理等方面 的研究 In the end of 2012 ， start collaborative research with ICBR on such aspects of base principle research of bamboo materials
- 9. 04/14/15 浙江鑫宙竹基复合材料科技有限公司9 2 、竹 合 力管的定复 压 义 Definition of Bamboo composite pressure pipes 以竹子为基材，以树脂为胶黏剂，采用机械 缠绕方式加工成型的生物基压力管道。 They are kinds of biological base pressure pipes which manufactured from using bamboo as basic material and resins as adhesives, by mechanical winding way.
- 10. 04/14/15 浙江鑫宙竹基复合材料科技有限公司10 充分利用竹纤维的轴向拉伸强度高的特点，并在管 材结构中形成无应力缺陷分布，将竹纤维的轴向拉 伸强度发挥至最大化，从而使管材达到更好的承压 效果。 Making the most of bamboo fiber’s property of high axial tensile strength, and also forming non-stress defect distribution in pipes structure, to maximize the axial tensile strength of bamboo fiber, thus to make pipes reach better bearing pressure result . 3 、基本技 原理术 Basic technical principle
- 11. 04/14/15 浙江鑫宙竹基复合材料科技有限公司11 4 、主要原料 The main ingredients 竹篾 Bamboo splits 胶黏剂 Adhesives
- 12. 04/14/15 浙江鑫宙竹基复合材料科技有限公司12 5 、 技关键 术 Key technologies 关键技术①：竹材加工处理技术 key technology No.1: Bamboo processing technology 关键技术②：竹复管缠绕工艺技术 key technology No.2: BCP Winding processing technology 关键技术③：胶黏剂改性技术 key technology No.3: Adhesive modification technology 关键技术④：界面复合技术 key technology No.4: Composite interface technology 关键技术⑤：竹复合压力管生产专用成套设备设计、制造技术 key technology No.5: BCP special complete producing equipment design and manufacture technology BCP structure schematic
- 13. 04/14/15 浙江鑫宙竹基复合材料科技有限公司13 6 、 新点创 Innovation points 新 点 创 Innovationpoints Developed test standards and methods , draw up the first BCP standard in world, to provide reliable theoretical basis for promotion of BCP. Developed bamboo processing machine and BCP auto controlled industrial product line, open up a new path of bamboo industrialized utilization, to realize BCP industrialization production. Establish a BCP mechanical design model from independent innovation, successfully developed bamboo composite pressure pipe processing technology Complete adhesives selection and modification applied research , developed the optimum composite processing technology of bamboo composite pressure pipes. Excavate bamboo property of high axial tensile strength, creatively use bamboo in pipes production, break through traditional application of bamboo.
- 14. 04/14/15 浙江鑫宙竹基复合材料科技有限公司14 竹 合 力管复 压 Bamboo composite pressure pipe DN1000mm DN600mm DN600mm
- 15. 04/14/15 浙江鑫宙竹基复合材料科技有限公司15 Technical performance index of BCP Nominal diameter DN200mm-DN3000mm Axial tensile strength 18-24MPa Flexural modulus of elasticity 9GPa Water-pressure value when blasting More than 4 times of pipe’s pressure class Initial ring stiffness ≥10000N/M2 Inner surface roughness ≤0.0082 Service life Over 50 years Use pressure ≤1.6MPa Use temperature -20 -110℃ ℃ Combustion performance Class B1 Surface water absorption ≤1% Density 0.9-1.35g/cm3 Advantages High compressive strength Satisfactory stiffness Electric insulation Excellent anti-erosion Smooth applying side Great hydrodynamics performance Light weight Easy installation Long service life Non-flammable Strong resistance to earthquake and soil settling Excellent insulating performance ★Inexpensive but high-quality ★Resources renewable ★Low carbon and environmental protection Application areas ●Water transportation ●Farmland water-saving irrigation ●Urban water supply and drainage ●Petroleum and chemicals ●Others
- 16. 04/14/15 浙江鑫宙竹基复合材料科技有限公司16 抗震、抗 降能力强沉 Strong resistance to earthquake and soil settling 环刚度检测图示 Ring stiffness test diagram
- 17. 04/14/15 浙江鑫宙竹基复合材料科技有限公司17 保温性能突出 Excellent insulating performance Temperature sensor buried pictureTemperature probe layout picture BCP ends sealed by snow BCP internal temperature observation
- 18. 04/14/15 浙江鑫宙竹基复合材料科技有限公司18 管道内部温度监测结果 BCP internal temperature observation result Date Outside temp./℃ BCP internal temp./ ℃ 2014.01.16 -28.0 -0.30 2014.01.27 -9.6 -0.20 2014.02.19 -23.0 -0.16 2014.03.09 -8.0 -0.33 2014.03.18 2.0 -0.13 2014.03.24 7.0 -0.11 在整个冻融期内，竹复合管内的温度均大于相同埋深处土体的温度。 In whole DF stage, internal temperature of bamboo composite pressure pipes are always higher than the same depth earth temperature. 2013-2014 年地温观测曲 线 Earth temperature observation curve 2013-2014 数据来源于黑龙江水科院测试研究结果 Data from related research report of Heilongjiang province water conservancy science research institute. 保温性能突出 Excellent insulating performance
- 19. 04/14/15 浙江鑫宙竹基复合材料科技有限公司19 二、竹 合 力管的推广复 压 Promotion of bamboo composite pressure pipes 技术输出、品牌管理，中间在内、两头在外 Technology licensing and Brand management, focusing on R&D work and IPR protection but separate collaborative production outside 成立“竹缠绕复合材料产业联盟” To found a “Bamboo Winding Composites Industry Alliance” 实现产业“千万吨”战略目标 To realize strategic objectives of “Ten-million-ton” 设立产业基金，实行专业化管理 To set up industry investment fund, carry out specialized management
- 20. 04/14/15 浙江鑫宙竹基复合材料科技有限公司20 2005-2013 年中国主要管道的产量及增长率 Output and its growth rate of the main pipes in china during 2005-2013 2013 年，中国管道总产量（不包括水泥管）约为 1 亿吨。 其中，螺旋焊管产量为 5016 万吨，塑料管的产量为 1210 万吨。 In 2013 ， Total output of pipes in china was about 100 million tons (excluding cement pipe ).Whereby, helical-weld pipes output was 50.16 million tons and plastic pipes output was 12.1 million tons.
- 21. 04/14/15 浙江鑫宙竹基复合材料科技有限公司21 到 2020 年，预计竹复合压力管的产量可达到 1000 万吨 , 创造产值 2000 亿 元。 It is predicted that the annual capacity of bamboo composite pressure pipes would reach 10 million tons by 2020 ， create output value 200 billion CNY. Bamboo material production bases plan layout Bamboo composite standard production units plan layout
- 22. 04/14/15 浙江鑫宙竹基复合材料科技有限公司22 Quantity Output Single investment Total investment Bamboo material 1000 Production base 5 million Tons Bamboo split 12.5 million CNY /production base 12.5 billion CNY BCP 500 Standard production unit 10 million Tons BCP 80 million CNY /production unit 40 billion CNY R&D center One - - 0.12 billion CNY Total - - - 52.62 billion CNY 首个竹材料供应公司于 2014 年成立：浙江广鑫竹基材料有限公司 The first bamboo material supply company was established in last year. 第一个年产 2.5 万吨的竹复合压力管生产单元于 2015 年 6 月建成投产：盈 汉泰竹复合制造有限公司 The first BCP production unit of output 25000 Tons would be up and running in June 2015. 2020 年竹复合压力管市场潜力与投资需求 The market potential and investment demand of BCP 2020
- 23. 04/14/15 浙江鑫宙竹基复合材料科技有限公司23 年产 2 万吨 Annual output 20000T 年产值 22000 万元 Annual output value 220 million CNY 投资回收期 1.85 年 Payback period 1.85 years 标准竹复管生产单元 Standard BCP production unit 竹材生产基地 Bamboo material production base 1 个省份设立 1 个竹材供应公司 Establish one bamboo material supply company in one province 1 个市县建设一个竹材生产基地 Build one bamboo material production base in one city and county 与各村农民合作生产，收购竹篾 Collaborate production with farmer in villages, buying bamboo splits
- 24. 04/14/15 浙江鑫宙竹基复合材料科技有限公司24 三、竹 合 力管 目的社会效益复 压 项 Social benefit of BCP project scale Social benefits Increasing income (Billion CNY) Bamboo plant 12.5 million tons Could drive 2.5 million farmers increasing about 4000CNY average household income 10 Bamboo split production 5 million tons Could drive 750 thousand employment of rural labors, per capita income of 30 thousand CNY per year 22.5 BCP production 10 million tons Could provide 100 thousand urban employment position, per capita income of 60 thousand CNY per year 6 Total - - 38.5 年产 1000 万吨竹复合压力管产业社会效益 Industry social benefit of 10 million tons BCP annual output
- 25. 04/14/15 浙江鑫宙竹基复合材料科技有限公司25 大家！谢谢 Thank you very much!
Notas do Editor
- 大量定期择伐利用竹资源，有效发挥竹子的固碳储碳效益 Regularly selectively cut down and utilize bamboo resource in large numbers, to function effectively the carbon sequestration and carbon storage benefits of bamboo.