Ifm Innovations English 2013-2014

www.ifm.com

Innovations 2013/2014

TOP PRODUCTS

Position sensors
Capacitive sensors
IO-Link sensor for position and level detection

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Photoelectric sensors for general applications
High-performance “O6 wetline” photoelectric sensors

Laser sensors / distance measurement sensors
First standard photocell with time of flight measurement
Photoelectric sensor with time of flight measurement and easy-turn

Sensors for motion control
Inclination sensors
Precision for all inclinations

Safety technology
Safety controllers
Powerful 32-bit SafetyController for mobile machines

Process sensors
Flow sensors / flow meters
A quantum leap in flow rate measurement technology

Temperature sensors
Infrared temperature sensor with display / operating unit on the sensor
Temperature transmitter with display and IO-Link

Condition monitoring systems
Vibration monitoring systems
Online vibration monitoring according to ISO 10816

Power supplies
24 V DC power supplies
3.3 to 20 A with high efficiency in a slim design

AS-i power supplies
2.8 to 8 A with high efficiency in a slim design

3

Position sensors

The first capacitive sensor
with IO-Link
IO-Link sensor for position
and level detection
Easy parameter setting via IO-Link before
installation of the sensor
Versatile data processing via IO-Link
Normally open / normally closed freely
selectable
Clearly visible indication of the switching
status
Easy installation with mounting adapters
and cable ties

New features
For this new product line, the existing capacitive sensors
were enhanced with IO-Link. All further data as well as
the order numbers remain the same.
Application
Capacitive sensors detect bulk materials or liquids
through non-metallic vessel walls. Typical applications
for product detection can be found in the semiconductor, paper and wood industries.
Parameter setting
The parameters can either be set via the buttons on the
sensor or via IO-Link interface. This can be done using
the USB interface E30396 or a memory plug.
Data transmission
A standard M12 cable transmits process data, parameters and diagnostic information to a connected IO-Link
master. When IO-Link is not in use, the sensor works
with one switching output.

4

Position sensors
Capacitive sensors

Type

Output
stage

[mm]

Setting
range
[mm]

Communication
interface

Housing material

Protection
rating / class

Order
no.

4...24

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, II

KG5065

M18 x 1

PNP / NPN*

M18 x 1

PNP

4...24

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, II

KG5066

M18 x 1

PNP

2...14

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, II

KG5071

M30 x 1.5

PNP / NPN*

5...40

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, II

KI5082

M30 x 1.5

PNP

5...40

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, II

KI5083

IP 65, IP 67, III

KI5084

M30 x 1.5

PNP / NPN*

2...12

IO-Link 1.1

high-grade stainless steel
(1.4404), TPE-U, PBT, PEI

M30 x 1.5

PNP

2...12

IO-Link 1.1


IP 65, IP 67, III

KI5085

M30 x 1.5

PNP / NPN*

3...26

IO-Link 1.1


IP 65, IP 67, III

KI5086

M30 x 1.5

PNP

3...26

IO-Link 1.1


IP 65, IP 67, III

KI5087

Connection cable 2 m PVC· 3 wires
M18 x 1

PNP / NPN*

2...14

IO-Link 1.1

PP, TPE-U

IP 65, IP 67, II

KG5067

M18 x 1

PNP

2...14

IO-Link 1.1

PP, TPE-U

IP 65, IP 67, II

KG5069

48 x 20 x 14

PNP / NPN*

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6001

48 x 20 x 14

PNP

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6002

Connection cable with M8 connector · 3 wires
48 x 20 x 14

PNP / NPN*

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6003

48 x 20 x 14

PNP

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6004

48 x 20 x 14

PNP

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6008

48 x 20 x 14

PNP

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6010

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6005

Connection cable with M12 connector · 3-wire
48 x 20 x 14

PNP

3...20

* automatic detection of the load

Accessories
Type

Connection technology
Description

Order
no.

Type

Description

Order
no.

Mounting adapter
for free-standing mounting, PBT

E12153

M12 socket,
2 m black, PUR cable

EVC001

Mounting adapter for pipe and tube
mounting with cable ties, PA

E12163

M8 socket,

EVC150

Memory plug, parameter memory
for IO-Link sensors

E30398

IO-Link interface,
current consumption from USB port

E30396

LINERECORDER SENSOR,
software for parameter setting
and set-up of IO-Link sensors

ZGS210

For further technical data please go to: www.ifm.com
11.2013

5

TOP PRODUCTS

M12 connector · 3 wires

Position sensors

High-performance “O6 wetline”
photoelectric sensors
Tiny yet powerful photocells
for the food industry
Stainless steel housing with protection
rating IP 68 / IP 69K
Easy adjustment via potentiometer
Diffuse reflection sensors with reliable
background suppression
Object colour has no influence on the
range
Also available as through-beam
or retro-reflective system

Best optical performance
The diffuse reflection sensors distinguish themselves by
reliable background suppression, even in case of highly
reflective backgrounds. The sensing range is independent
of the characteristics and colour of the object to be
detected. A special feature is the automatic sensitivity
compensation that guarantees reliable operation even
in steam, smoke or highly reflective environments.
Ideal for food applications
The potentiometers are provided with a double seal
and are, like the front pane, embedded flush to allow
residue-free cleaning. The transparent black housing
cover ensures that, even in bright lighting conditions,
the LEDs are highly visible. The coated front pane is
made of resistant, shatterproof plastic.

6

Position sensors
Infrared sensors / red light sensors

Light
spot diameter
[mm]

[mm]

Light-on /
dark-on mode

Current
consumption
[mA]

Switching
frequency
[Hz]

2...200

8*

2...200

8*

adjustable

20

1000

Diffuse reflection sensor · PVC cable, 2 m · 3-wire DC
5...500

15*

adjustable

20

1000

Diffuse reflection sensor · M12 connector with 0.3 m PVC cable · 3-wire DC
5...500

15*

adjustable

20

1000

Retro-reflective sensor with polarisation filter · PVC cable, 2 m · 3-wire DC
50...5000

150**

adjustable

20

1000

Retro-reflective sensor with polarisation filter · M12 connector with 0.3 m PVC cable · 3-wire DC
50...5000

150**

adjustable

NPN

PNP

O6H305

O6H301
PNP

O6T304

O6T300
PNP

O6T305

O6T301
PNP

O6P304

O6P300

NPN

Diffuse reflection sensor with background suppression · M12 connector with 0.3 m PVC cable · 3-wire DC

O6H300

NPN

1000

O6H304

NPN

20

PNP

NPN

adjustable

Order
no.

NPN

Diffuse reflection sensor with background suppression · PVC cable, 2 m · 3-wire DC

Order
no.

PNP

O6P305

O6P301

20

1000

20

–

O6S300

–

O6S301

Through-beam sensor transmitter · PVC cable, 2 m · 2-wire DC
0...10000

300*

–

Through-beam sensor transmitter · M12 connector with 0.3 m PVC cable · 2-wire DC
0...10000

300*

–

20

Through-beam sensor receiver · PVC cable, 2 m · 3-wire DC
0...10000

–

adjustable

NPN
1000

O6E304

O6E300

NPN

PNP

1000

20

PNP

O6E305

O6E301

Through-beam sensor receiver · M12 connector with 0.3 m PVC cable · 3-wire DC
0...10000

–

adjustable

20

* at maximum range
** referred to prismatic reflector Ø 80 mm

Wiring diagram

Dimensions
21
3

13

1

L+

M3

3

L

BN

L+

BK
BU

2 x LED

21
3

BN

M3

L+

3

L

BU

BN

L+

BK
L

L+

L

BU

1

3

L

L+

L

2,8

25,4

34,8

13

1
4

2,8

25,4

34,8

4

LED

7

TOP PRODUCTS

Range

Position sensors

Range

Light
spot diameter
[mm]

[mm]

Light-on /
dark-on mode

Current
consumption
[mA]

Switching
frequency
[Hz]

2...200

8*

2...200

8*

adjustable

1000

Diffuse reflection sensor · M8 connector 3-pole · 3-wire DC
5...500

15*

adjustable

20

1000

Diffuse reflection sensor · M8 connector 4-pole · 3-wire DC
5...500

15*

adjustable

20

1000

Retro-reflective sensor with polarisation filter · M8 connector 3-pole · 3-wire DC
50...5000

150**

adjustable

20

1000

Retro-reflective sensor with polarisation filter · M8 connector 4-pole · 3-wire DC
50...5000

150**

adjustable

O6H307

O6H303
PNP

O6T306

O6T302
PNP

O6T307

O6T303
PNP

O6P306

O6P302

NPN

20

PNP

NPN

Diffuse reflection sensor with background suppression · M8 connector 4-pole · 3-wire DC

O6H302

NPN

1000

O6H306
NPN

20

PNP

NPN

adjustable

Order
no.

NPN

Diffuse reflection sensor with background suppression · M8 connector 3-pole · 3-wire DC

Order
no.

PNP

O6P307

O6P303

20

1000

20

–

O6S302

20

–

O6S303

Through-beam sensor transmitter · M8 connector 3-pole · 2-wire DC
0...10000

300*

–

Through-beam sensor transmitter · M8 connector 4-pole · 2-wire DC
0...10000

300*

–

Through-beam sensor receiver · M8 connector 3-pole · 3-wire DC
0...10000

–

adjustable

NPN

–

adjustable

O6E302

20

1000

O6E306
NPN

PNP

20

1000

O6E307

O6E303

Through-beam sensor receiver · M8 connector 4-pole · 3-wire DC
0...10000

PNP

* at maximum range

Dimensions

Wiring diagram
21
3

13

1

41,3

25,4
34,8

3

2,8

M3
M8x1

1

3
2 x LED

21
3

M3
M8x1

LED

8

2,8

41,3

25,4
34,8

13

L+

4

1

L+

4

L

L+

L

3

L

Position sensors

Accessories
Description

Order
no.

Type of light

red light 633 nm

Operating voltage
Mounting set for clamp mounting,
stainless steel

10...30

Switching status indication

LED

yellow

Operation

E21272

[V DC]
LED

green

Current rating
Bracket for free-standing mounting,
stainless steel

[mA]

100

[V]

< 2.5

Voltage drop
E21271

Protection rating,
class

IP 65, IP 67, IP 68, IP 69K
III

Short-circuit protection, pulsed
Protective bracket,
stainless steel

E21273

Ambient temperature

•/•

[°C]

Materials
Mounting rod, 120 mm, Ø 10 mm,
M8 thread, stainless steel

•

Reverse polarity protection / overload
protection
housing
lens

E21081

-25...80
(1.4404 / 316L)
PPSU PMMA

Angle bracket for reflector E21269,
stainless steel

Mounting set for reflector E21270,
clamp mounting, stainless steel

Type

Description

E20724

Order
no.

Socket, M8,
2 m orange, PVC cable
E20935

Prismatic reflectors for the food industry (up to 140 °C)
18 x 18 mm, Solidchem plastic

E21267


E21268


E21269


E21270

EVT122

Socket, M8,

EVT123

Socket, M8,

EVT126

Socket, M8,

EVT127

Socket, M8,
2 m orange, PVC cable, LED

EVT130

Socket, M8,
5 m orange, PVC cable, LED

EVT131

Socket, M12, 4-pole,

EVT001


EVT064


EVT004


EVT067

11.2013

9

TOP PRODUCTS

Type

Common technical data

Position sensors

PMDLine series – a new generation
of photoelectric sensors
O5D with display – first
standard photocell with time
of flight measurement (PMD)
Reliable background suppression and
colour-independent detection
Precise time of flight measurement in housing sizes of standard photoelectric sensors
Shiny surfaces are detected reliably
(e.g. stainless steel)
Any sensor position, even an oblique
angle to the object
Switch point setting to the nearest
centimetre via “+/-” buttons and display

Time of flight measurement for standard sensors
The O5D with time of flight measurement (PMD =
photonic mixer device) combines the following advantages: long ranges, reliable background suppression,
visible red light and high excess gain. In the same price
range as standard sensors, it is a clever alternative.
Easy handling
The switch point is set easily to the nearest centimetre
via “+/-” buttons and display or alternatively via IOLink, which also allows read-out of the actual value.
Any surface and any mounting position
Shiny, matt, dark or light objects of any colour: the
O5D features reliable background suppression. The unit
allows any angle of incidence and thus flexible mounting
positions. This simplifies installation and saves costs.

10

Position sensors

Measuring
range
[mm]

Background
suppression
[m]

Switching
frequency
[Hz]

Hysteresis
[%]

Spot Ø at
max. range
[mm]

Current
consumption
[mA]

Unit of
measurement

Order
no.

30...2000

...20

11

< 6*

<5

< 75

cm

O5D100

30...2000

...20

11

< 6*

<5

< 75

inch

O5D101

* black (6 % remission) in case of max. range

Accessories
Type

Description

Mounting bracket for rod,
complete set incl. clamp

Order
no.

E21083

visible laser light
650 nm

Type of light
Extraneous light on the object
Dimensions

E21084

max. 8

[mm]

56 x 18,2 x 46,5

[V DC]

10...30


LED

yellow

Operation

LED

Operating voltage
Protective bracket for rod,
complete set incl. clamp

[klx]

Distance value
Rod, 100 mm, Ø 12 mm,

E20938

OUT1: NO
OUT2: NC

Output function
Current rating

Cube for mounting on an aluminium
profile, M10 thread, diecast zinc

E20951

[mA]

Protection rating,
protection class

•

Reverse polarity protection /
overload protection
E21085

Bracket for free-standing mounting

•/•

Ambient temperature
Material

E21087

2 x 100
IP 65,IP 67
II


Universal angle bracket

green
3-digit
alphanumeric
display

[°C]

housing / plug adapter
front pane / LED window
bezel
operator interface

-25...60
PA
PMMA
stainless steel
TPU

Type
Dovetail clamp

Memory plug,
parameter memory for IO-Link sensors

Description

E21088

Order
no.

Socket, M12,

IO-Link interface,

E30396


Socket, M12,

EVC002

Socket, M12,

E30398

EVC001

EVC004

Socket, M12,

EVC005

ZGS210

04.2013

11

TOP PRODUCTS

Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary

Position sensors

PMDLine M30: This photoelectric
sensor is all set
OID with easy-turn concept –
photoelectric sensor with time
of flight measurement (PMD)
Reliable background suppression and
colour-independent detection
Simple switch point setting by rotatable
setting ring (lock function)
Shiny surfaces are detected reliably
(e.g. stainless steel)
Any sensor position, even an oblique
angle to the object
IO-Link integrated, e.g. for reading the
actual value

Time of flight measurement for standard sensors
The OID with time of flight measurement (PMD =
photonic mixer device) combines the following advantages: long ranges, reliable background suppression,
visible red light and high excess gain. In the same price
range as standard sensors, it is a clever alternative.
Easy handling
The switch point can be set easily by turning the setting
ring (easy turn). A scale shows the distance set. The
switch point can thus be set before installation.
Any surface and any mounting position
Shiny, matt, dark or light objects of any colour: the
OID features reliable background suppression. The unit
allows any angle of incidence and thus flexible mounting
positions. This simplifies installation and saves costs.

12

Position sensors

Measuring
range
[mm]

Background
suppression
[m]

Switching
frequency
[Hz]

Hysteresis
[%]

Spot Ø at
max. range
[mm]

Current
consumption
[mA]

Unit of
measurement

Order
no.

30...2000

...20

11

< 5*

<5

< 75

cm / inch

OID200

30...2000

...20

11

< 5*

<5

< 75

cm

OID201

* black (6 % remission) in case of max. range

Accessories
Type

Description

Angle bracket for type M30,
stainless steel

Order
no.

E10737

visible laser light
650 nm

Type of light
Extraneous light on the object

[klx]

Dimensions

M30 x 90 mm

Operating voltage
Mounting clamp,
with end stop for types M30, PC

E11049

[V DC]

10...30


LED

yellow

Operation

LED

green

Switch point (setting)
Mounting clamp for types M30, PTB

E10077

radial setting ring
OUT1: NO
OUT2: NC

Output function
Current rating

Mounting set Ø 30.2 mm,
clamp mounting, aluminium profile

[mA]

Protection rating,
protection class
E20875

E20873

Mounting set Ø 30.2 mm, clamp
mounting, high-grade stainless steel


•

Rod, 100 mm, Ø 12 mm,

E20938

Memory plug,

[°C]

Material

housing
front pane

-25...60
stainless steel,
PBT, PC, FPM
PMMA

Type

Cube for mounting on an aluminium
profile, M10 thread, diecast zinc

•/•

Ambient temperature

E20874

2 x 100
IP 65,IP 67
III

overload protection
Mounting set Ø 30.2 mm,
clamp mounting

max. 8

Description

Order
no.

E20951
Socket, M12,

IO-Link interface,

E30396


Socket, M12,

EVC002

Socket, M12,

E30398

EVC001

EVC004

Socket, M12,

EVC005

ZGS210

04.2013

13

TOP PRODUCTS

Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary


Precision for all inclinations
Sensor for precise measurement of angles of inclination
on X and Y axes
High precision across the total angular
range in two axes
Zero point, counting direction and limit
frequency adjustable
Extremely low temperature drift
(± 0.002 °/K)
M12 connector, CAN in and CAN out
Fully CAN-compatible

Precise in all positions
The new ifm type JN inclination sensors provide high
measurement accuracy across the whole angular range
with angles of inclination in X and Y axes.
The 2-axis inclination sensors with CANopen interface
and bus capability are designed for levelling of mobile
machinery (2-axis position detection and zero-point
levelling for mobile applications) or automatic adjustment
of solar panels, for example.

14

Inclination sensors

Ideal for different applications
The sensors allow complete CAN integration according
to the CANopen CiA DS-301 communication profiles
and profile CiA DSP-410.
They are connected via an M12 connector. The
terminating resistor can be enabled. In addition, the
sensors have an E1 approval and provide the signals
as angle to the vertical or Euler angle.

Technical data
JN2100, JN2101
Operating voltage

[V DC]

•
JN2100
± 180°
0.05°
≤ ± 0.5°
≤ ± 0.1°

Angular range
Resolution
Accuracy
Repeatability
Temperature coefficient

[°/K]

Ambient temperature

[°C]

Protection

≤ ± 0.002°
-40...85
CANopen
CiA DS 301 /
device profile
CiA DSP-410

Interface

[Hz]

Adjustable:
20, 10, 5, 1, 0.5

Number of measurement axes

2x
M12 connector

Connection

Accessories

22

60
45

2
Diecast zinc
nickel-plated

Housing material
90
75

3

JN2101
± 45°
0.01°
± 0.1°
≤ ± 0.05°

IP 65 / IP 68 / IP 69K

Limit frequency

Dimensions

10...30 DC

Reverse polarity protection

Type

Description

Order
no.

3

36
4,5

Adapter cable for CAN devices with
M12 connector (5 pole)

EC2062

Type

Description

Order
no.

Socket, M12,

EVM039

Socket, M12,

EVM041

Socket, M12,

EVM036

Socket, M12,

EVM038

Jumper, M12,
5 m, black, PUR cable

EVC069

Jumper, M12,
5 m, black, PUR cable

EVC059

For further technical details please visit: www.ifm.com
11.2013

15

TOP PRODUCTS

Flexible, precise, reliable
Since zero point, direction of counting (+/-180° or
0...360°) and limit frequency can be set for a stable
output signal (20, 10, 5, 1, 0.5 Hz), this innovative
product can be adapted precisely to your application.
Very low temperature drift across the whole temperature range (-40...85 °C) provides unrivalled reliability.

Safety technology

Certified safety for mobile
machines
Powerful 32-bit
SafetyController with TÜV
approval
Safety controller to EN 13849 PL d,
EN 62061 SIL cl2 and IEC 61508
Layered safety concept, extended
monitoring and test routines
Safe inputs and outputs with configurable
behaviour in case of a fault
Fast bootup and short error detection time
CAN interfaces with CANopen, CANsafety
and SAE J1939 protocol

Sophisticated safety concept
ifm electronic offers a new, powerful 32-bit safety
controller for safety-related applications in mobile
machines. The device is the perfect choice for complex
and demanding control functions.
The 32-bit SafetyController has been developed to
current safety standards. Hardware and software have
been certified by the German TÜV association.
What is new is the programmable, layered error handling (keep alive): the SafetyController can be used so
that if there is a serious fault it brings the plant into
safe state before shutting down. In case of less serious
errors however, parts of the plant in previously defined
areas can still be used. Not all components have to be
switched off.
The behaviour of the inputs and outputs can be
adapted to the application easily and precisely using
the CODESYS programming software.

16

Safety technology
Safety controllers

• Developed to current safety standards
Almost all mobile machines have functions that may
endanger persons and equipment. There are clearly
defined product standards for more and more applications (e.g. vehicle lifts, refuse trucks). The revised
Machinery Directive often means that the machine
manufacturers have to meet new requirements.
The 32-bit SafetyController can be used in applications
up to EN 13849 PL d and EN 62061 SIL cl2. Hardware
and software of the SafetyController have moreover
been certified by TÜV.
• The safety concept
The safety concept monitors all internal and external
functions and reliably switches off in case of an error.
Special test routines for hardware and software monitoring are implemented in the devices. Nevertheless,
these devices are easy and convenient to program
via CODESYS. Diagnostic information can be found
directly in the application. The behaviour of the outputs can be configured via the software in case of a
fault (keep alive).
Hardware, operating system software and the programming tools are certified. This simplifies approval
of the project developer’s machine, because he only
needs to focus on his application program.
• Powerful
Due to 32-bit technology, the powerful SafetyController is ideally suited for complex control tasks.
Proportional functions are quickly processed. The fast
bootup and the short error detection time of 110 ms
provide sufficient safety in the application.
• Configurability
Analogue, digital and frequency ports are available
as safety-related inputs and outputs. Furthermore,
fail-safe inductive sensors can be connected to the
SafetyController. The safe and non-safe outputs can
be used as digital and PWM outputs.
• CANsafety
In addition to the CANopen profile, CANsafety
(DS 304) enables a safe data exchange between
bus participants on the same bus cable while the
“normal” communication is in process between
CAN bus participants (e.g. I/O modules). Each
SafetyController supports up to four safe transmit
or receive objects (SRDO). The data is safely processed
via the two integrated CAN interfaces.

Products
Description

Order
no.

SafetyController, 32 bits, 16 I / 16 O

CR7032

SafetyController, 32 bits, 32 I / 48 O

CR7132

Connector, 55 poles (wirable)

EC2013

Cable with connector 55 poles, 1.2 m

EC2086

Programming cable with USB adapter, 2 m

EC2096

Programming software CODESYS, German V2.3

CP9006

Programming software CODESYS, English V2.3

CP9008

Technical data
SafetyController

Housing

closed metal housing with
flange fastening

Device connection

AMP connector
55 poles latched, protected
against reverse polarity

Protection

IP 67

Operating voltage

8...32

[V DC]

Current consumption
(CR7032 / CR7132)
Temperature range

[mA]

≤ 160 / 320

[°C]

-40...85

Indicators

RGB LED

Controller

Infineon TriCore 1796
CR7032
16

Inputs (total)
digital (positive / negative)
analogue (0...10 / 32 V, 0...20 mA)
frequency (≤ 30 kHz)
Outputs (total)
digital, high-side/low-side, H-bridge (2/4 A)
digital, PWM, current-controlled (2/4 A)
digital, PWM, current-controlled (2 A)
digital, (2 A)
Voltage output
5 / 10 V DC, 400 mA

CR7132
32

16
4
4
8

48
8
8
16
16
1

4 x CAN
1 x RS 232
1 x virt. COM port (USB)

Interfaces

CANopen
(CiA DS 301 V4.01)
and DSP 306
SAE J 1939

Supported CAN protocols
[MB]

1.25

Data memory RAM

[kB]

256

Data memory non-volatile
Auto save

[kB]

Program memory

Programming software

56 (4)
CODESYS V2.3

Safety-related characteristics

IEC 62061 SIL cl2
ISO 13849-1 PL d
DC 90...99 %

Standards and tests (extract)

CE,
E1 (UN/ECE R10),
EN 50 155

04.2013

17

TOP PRODUCTS

Advantages and customer benefits

Process sensors

A quantum leap in flow rate
measurement technology
Inline flow sensor for precise
measurement of liquids up to
600 l/min
Suited for liquids with a conductivity
from 20 μS/cm
Variable use for different flow directions
With integrated empty pipe detection
and simulation mode
Also available with EPDM seal for
drinking water applications
With indication of volumetric flow
quantity, total quantity and temperature

Compact and low cost
ifm makes it possible: efector mid – a volumetric flow
sensor up to 600 l/min, with electronics and evaluation
unit in one of the most compact housings. It is not only
more compact but also less expensive than comparable
sensors.
Three functions
The user monitors the volumetric flow quantity, the
total quantity as well as the temperature with only one
unit.
Easy handling
During set-up, the efector mid scores with easy,
intuitive handling via three buttons directly on the unit.
This allows direct use of the sensor in the field.
Data processing
Analogue, binary and pulse and frequency outputs
offer various options to process the measured data.

Magnetic-inductive volumetric flow sensor for
measuring the water quantity in a filtration system.

18

Process sensors

Application: Machine tools, solar and water industries.
For conductive liquids (conductivity: ≥ 20 μS/cm / viscosity: < 70 mm 2/s at 40 °C)
Pulse value
[l...m3]

Response time
Flow
[s]

Accuracy
Flow

Process connection

Order
no.

M12 connector · electrical design DC PNP/NPN · FKM seal
5...300

0.1...300,000

< 0.35 (dap = 0)

± (0.8 % MV + 0.5 % VMR)

G2

SM9000

5...600

0.1...600,000

< 0.35 (dap = 0)

± (0.8 % MV + 0.5 % VMR)

G2

SM2000

M12 connector · electrical design DC · output function 2 x analogue (4…20 mA) · FKM seal
5...300 / 1.3...79.3

–

< 0.35 (dap = 0)

± (0.8% MW + 0.5% MEW)

G2

SM9004

5...600 / 1.3...158.5

–

< 0.35 (dap = 0)

± (0.8% MW + 0.5% MEW)

G2

SM2004

M12 connector · electrical design DC PNP/NPN · EPDM seals
5...300

0.1...300,000

< 0.35 (dap = 0)

± (0.8 % MV + 0.5 % VMR)

G2

SM9100

5...600

0.1...600,000

< 0.35 (dap = 0)

± (0.8 % MV + 0.5 % VMR)

G2

SM2100

Accessories
Type

Further technical data
Description

Type
SM

Order
no.
Operating voltage

Memory plug,

E30398

Current consumption
Measuring range temperature

[V]

< 150

[°C]

-20...80

Adapter, G 2 – Victaulic 1,5",
stainless steel (1.4571)

E40227

Adapter, G 2 – 2" NPT,

E40228

Adapter, G 2 – R 2" A,

E40230

Type

[mA]

Output function
SM9000, SM2000
SM9100, SM2100

OUT1

normally open / normally
closed programmable or
pulse or frequency or
empty pipe monitoring
or IO-Link

OUT2

normally open / normally
closed programmable
or analogue
(4...20 mA / 0...10 V,
scalable) or empty pipe
monitoring

2 x 250

Description

Protection

IP 65, IP 67

Ambient temperature
Medium temperature


Pressure resistance
Order
no.

M12 socket,

EVC002

M12 socket,

EVC004

M12 socket,

[°C]

-10...60

[°C]

-10...70

[bar]

16

Housing materials

(316L/1.4404);
PC (polycarbonate);
FKM; PBT-GF20

Materials (wetted parts)

PEEK Victrex 150 GL30,
(316Ti/1.4571),
Hastelloy (2.4610), FKM,
Centellen

EVC001

M12 socket,

•/•

Current rating
SM9000, SM2000
SM9100, SM2100

E40229

Adapter, G 2 – G 1½,

•

Reverse polarity / overload protection

E40231

Adapter, G 2 – 1½" NPT,

18...32 DC

[mA]

EVC005

Dimensions (H x W x D)

[mm]

116,8 x 200 x 102,8

11.2013

19

TOP PRODUCTS

Measuring range
Flow
[l/min / gpm]

Process sensors

For the detection of very hot
objects
First compact infrared temperature sensor with display and
operating unit on the sensor
2 independent switching outputs,
universal programming
Scratch-resistant precision lenses for
minimum sensitivity to scattered light
Easy programming via button and display
on the sensor
Test function: To be activated on the
sensor or by external control signal
Temperature measurement up to 1350 °C

Indirect temperature measurement
In most cases the infrared temperature measurement
is used where temperatures can only be measured indirectly, that means without contact. The reason for this
can for example be a high temperature of the object.
The sensors detect the infrared radiation emitted by the
objects and convert them into an output signal.
If the detected temperature is above the set switching
threshold, the switching output is set and the switching
status of the LEDs is displayed.
Easy handling
The switching thresholds and output configurations can
be set and reproduced easily by means of the button
and the display. During operation the display shows the
current measured value in percent.
High precision
All these three types have a high-quality precision lens
which is a prerequisite for precise switching. The lens
withstands the rough environments for example in
steelworks.
Detection of hot slabs in steelworks.

20

Process sensors
Temperature sensors

Description

Temperature
range
[°C]

Wave length
range
[μm]

Distance ratio /
angle of aperture

Material lens

Response
time
[ms]

Order
no.

IR temperature sensor

50...500

8...14

25:1 / 2.3°

crystal lens with
anti-reflex coating

< 100

TW7000


250...1250

1.0...1.7

95:1 / 0.6°

tempered
optical glass

<2

TW7001

for fibre optics

350...1350

1.0...1.7

70:1 / 0.8°

tempered
optical glass

<2

TW7011

Accessories


Type

Description

Order
no.
Operating voltage

[V DC]

Current rating
Air purge

10...34

[mA]

2 x ≤ 150

E35063

1%
of VMR

Switch point accuracy
Current consumption
Cooling jacket

E35064

[mA]

≤ 30

Protection

IP 65


•

Short-circuit protection

•
2x7
segment red

LED display
Mounting bracket

E35065

Dimensions

E35067

51
M30 x1,5

Heat insulation

TW7000

155
75,5

E35066
28
M12x1

Protective tube

1

2

5

2 x LED

36

TW7001

189
75,5

Order
no.

28
M12 x 1

Description

M30 x1,5

Accessories TW7011

1

Fibre optic, 2 m

E35062

5

2 x LED

2

36

E35061

Fibre optic, 5 m

85,5

Type

Description

1/4“-36UNS-2A
M30 x1,5

E35060

54,5

28
M12x1

Sensor head, lens attachment for
IR temperature sensors

TW7011

163
75,5

Order
no.

Socket, M12, shielded,

EVC547


EVC548

1

EVC544


EVC545

2 x LED

5

36

1) Programming buttons
2) 2-digit alphanumeric display

Wiring diagram
1
2


2

5
4
3

L+
Out 2
Test Input
Out 1

L

screen

11.2012

21

TOP PRODUCTS

M30, 2 switching outputs · output function 2 x NO/NC programmable

Process sensors

Temperature transmitter with
display and IO-Link
First transmitter with
display and IO-Link for
food applications
Bright 4-digit LED display for optimum
readability
Fast response time T05/09 = 1/3 s
Pre-scaled measuring ranges, IO-Link 1.1
programmable
Available in various probe lengths from
30...250 mm
Hygienic and robust design: high-grade
stainless steel (316L / 1.4404) and IP 69K

TD temperature transmitters
The TD series temperature transmitters are distinguished
by a compact, hygienic design with integrated process
connections and a display for local indication of the
temperature.
Easy installation and set-up
The integrated Tri-Clamp® and G1/2" process connections
allow quick and easy installation. No complex set-up is
required because the transmitters are supplied with a
pre-scaled measuring range. For special applications
the temperature range can be scaled via IO-Link 1.1.
Robust and durable
Protected to IP 69K standards and featuring a fully
welded stainless steel housing, the transmitters are
designed to operate in particularly harsh applications.

22

Process sensors
Temperature sensors

Nominal length

Temperature range
(scaled 4...20 mA)

Order
no.


[mm]
Accuracy analogue output

[V DC]

18...32

[K]

± 0.3 + (± 0.1 % MS)

30

0...100 °C

TD2807

Ambient temperature

[°C]

-25...80

50

0...100 °C

TD2817

Maximum measuring range

[°C]

-50...150

100

0...100 °C

TD2837

Programmable

150

0...100 °C

TD2847

IO-Link
(1.4404 / 316L)
fully welded

Housing material
Process connection 2" Tri-clamp • 3A, FDA
30

0...100 °C

TD2907

Protection

IP 69K

50

0...100 °C

TD2917

Dynamic response

100

0...100 °C

TD2937

150

0...100 °C

TD2947

[s]

1/3
(to DIN EN 60751)

Accessories

Process connection G 1/2 BSPP hygienic • EHEDG, FDA
30

0...100 °C

TD2507

Type

Description

Order
no.

TD2517

50

0...100 °C

100

0...100 °C

TD2537

150

0...100 °C

TD2547

Welding adapter ball, G 1/2

E30055

Welding adapter collar, G 1/2

E30056

Pipe fitting, G1/2 – DN25 SMS,
high-grade stainless steel (1.4404 / 316L)

E33430

Pipe fitting,
G 1/2 I – DIN 11851 DN25

E43304

Pipe fitting,
G 1/2 I – DIN 11851 DN40

E43305

Clamp adapter,
G 1/2 I – Varivent D50

E43306

Clamp adapter,
G 1/2 I – Varivent D68

E43307

Sealing plug, G1/2,

E43308

Welding adapter, G 1/2,

E43319

Welding adapter, 6 mm,

E30407

Process connection Ø 6 mm • EHEDG, FDA
50

0...100 °C

TD2217

100

0...100 °C

TD2237

150

0...100 °C

TD2247

250

0...100 °C

TD2267

Accessories
Type

Description

IO-Link interface for parameter setting
and analysis of units with DTM
specification, current consumption
via USB port: max. 500 mA

Memory plug,


Order
no.

E30396

E30398

ZGS210

Type

Description

Order
no.


EVT001


EVT064


EVT004


EVT067

11.2013

23

TOP PRODUCTS

Operating voltage
Process connection 1.5" Tri-clamp • 3A, FDA


Intelligent vibration switch –
simply smart
Online monitoring of
vibration severity according
to ISO 10816
Electronic vibration switch with analogue
output
Monitoring, display and recording of
vibration values in one compact field unit
Easy set-up and installation using pushbuttons for parameter setting
Dual measurement point capability,
additional process value e.g. temperature
On-board time stamped history function
for data collecting and trending

Compact vibration sensor
The VNB001 is the first member of a new series of
compact vibration sensors. It is used for online monitoring of overall vibration of machines and equipment
according to ISO 10816. This unit is distinguished by its
simple set-up, requiring no PC software for parameter
setting.
Function
The unit is based on the proven, reliable efector octavis
technology and can also be used for applications in the
mobile sector. The sensor measures the average vibration velocity (mm /s or in /s). Measurement value and
switchpoint conditions are visualised on the LED
display. Critical machine conditions are signalled using
either 2 switching outputs or alternatively 1 switching
and 1 analogue output. Aditionally the operator can
use the analogue input to monitor a further process
value e.g. temperature. Alternatively the unit can be
powered using the integrated USB interface providing
the option of using the VN as a hand-held device.

24


Vibration sensor VN
Process connection via M12 x 1 and M8 x1 connectors
Pushbutton parameter setting
Technical data
Vibration sensor
VNB001

62,4
51

14

M12 x1
36

Operating voltage

20

5,3

6

Input
M8 x1

37,6
10

2
1

2

1

3

4

5

[mA]

Pin 1: 5 V via USB interface
Pin 2: USB_P
Pin 3: LPin 4: USB_M
Pin 1: L+
Pin 2: Out 1 switching output or
current output 4...20 mA programmable
Pin 3: LPin 4: Out 2 switching output
Pin 5: In 4…20 mA DC

1 analogue input 4…20
4-digit
alphanumeric display

Display
Measuring range

5,3

9.6...30 DC or using USB*
2 switching outputs or
1 switching output and
1 analogue output 4...20 mA
(programmable)

M5

Wiring diagram
4
3

[V]

Output

4

5

TOP PRODUCTS

Dimensions

[mm/s]

max. 500 programmable

Measurement values

v peak or v rms
2...1000 Hz / 10...1000 Hz

History memory

8 MB
i.e. 342,534 entries,
storage interval 5 minutes

Data interface

USB

Ambient temperature

[°C]

Protection

-30...60
IP 67

Selftest

•

* The switching outputs are not active if the unit is powered via USB.

Accessories
Type

Description

Order
no.

USB / M8 cable

E30136

Adapter UNF / M5
(pack quantity 10 pieces)

E30137

Power supply

E30080

Type

Description

Order
no.

Socket, M12,

EVC073

Socket, M12,

EVC070

11.2012

25

Power supplies

Addition to the 24 V power
supply family
3.3 to 20 A with high
efficiency in a slim design
Particularly space-saving design
High efficiency, low heating of the
control cabinet
High power reserves
Safe switch-off by circuit breakers
in case of short circuit
Low inrush current

Efficient and reliable
Due to innovative technology the new ifm power supplies
require considerably less space in the control cabinet, as
compared to common cabinet power supplies. Another
advantage of the efficient design is the above average
degree of efficiency of up to 94 per cent. This saves
energy costs and reduces waste heat in the control
cabinet.
In the development of the power supplies, particular
importance was attached to a sufficient dimensioning
of the components, so that operation is permanently
ensured even in the limit areas of the specification. This
results in an excellent MTBF value of about 1.4 million
hours.
Moreover, all ifm power supplies feature sufficient
power reserves to reliably handle even short current
spikes.

The new ifm power supplies require only little space in
the control cabinet.

26

Power supplies
24 V DC power supplies

Output current
permanent / peak
at 24 V

Input voltage
[V AC]

Peak
switch-on current
(120 / 230 V AC)

Buffer time
(120 / 230 V AC)
[ms]

Degree of efficiency
(120 / 230 V AC)
[%]

Order
no.

30 / 128

88.0 / 89.8

DN4011

3.3 A / 3.3 A

100...240

23 A / 45 A peak

5A/6A

100...120 / 200...240

3 A / 3 A peak

80 / 78

89.4 / 90.2

DN4012

10 A / 12 A

100...120 / 200...240

3 A / 3 A peak

46 / 47

91.0 / 91.6

DN4013
DN4014

20 A / 24 A

100...240

9 A / 7 A peak

26 / 26

92.7 / 94.0

5A/6A

2 x 380...480

4 A / 4 A peak*

27 / 48*

90.4 / 90.0*

DN4032

10 A / 12 A

3 x 380...480

4 A / 4 A peak*

34 / 54*

92.8 / 92.9*

DN4033

20 A / 30 A

3 x 380...480

3 A / 3 A peak*

22 / 22*

95.0 / 94.8*

DN4034

* at 400 / 480 V AC

Dimensions


Example: DN4011, DN4012
1

Output voltage

4

Example: DN4013
++ - -

35

124
130,8

1

2

PE

4

L

114,6
122,5
127

62

50...60, ± 6 %

• Inrush current limitation
Instead of an inrush current limitation with a simple
NTC, charging of the capacitors of the new switchedmode power supplies from ifm is microprocessorcontrolled. This ensures an ideal start-up of the voltage
supply.
• Long bridging times
The voltage supply is ensured for several milliseconds
if the mains voltage briefly fails, e.g. caused by
switching operations in the supply network.
• Wide operating temperature range
ifm switched-mode power supplies provide the
specific nominal power across the entire temperature
range.
Derating only has to be taken into account above an
operating temperature of 60 °C.
• Double terminal
All 24 V switched-mode power supplies are equipped
with double terminals. This simplifies wiring and
provides more clarity in the control cabinet.

35

124
130,5

Example: DN4014

1

[Hz]

35

124
130,5

114,6
122,5
127

40

N

-25...70

Functions and advantages

N L PE

13 14

24...28

[°C]:

Frequency range

++- -

[V DC]

Operating temperature

2

2
13
14

N L PE

++ - 4

3

65

124
132,5
136,7

1) Potentiometer 24...28 V DC
2) LED DC OK
3) Terminals DC OK signal

04.2013

27

TOP PRODUCTS

24 V DC switched-mode power supplies for control cabinet installation

Industrial communication

Addition to the AS-i power
supply family
2.8 to 8 A with high efficiency
in a slim design
High efficiency, low heating of the
control cabinet
High power reserves
Particularly space-saving design
Low inrush current
Safe switch-off by circuit breakers
in case of short circuit

Efficient and reliable
In the development of the power supplies, particular
importance was attached to a sufficient dimensioning
of the components, so that operation is permanently
ensured even in the limit areas of the specification. This
results in an excellent MTBF value of about 1.4 million
hours.
Moreover, all ifm power supplies feature sufficient
power reserves to reliably handle even short current
spikes.
Due to innovative technologies, the new AS-i power
supplies require considerably less space in the control
cabinet, as compared to common cabinet power
supplies. Another advantage of the efficient design is
the above average degree of efficiency of up to 94
per cent. This saves energy costs and reduces waste
heat in the control cabinet.

The ifm power supplies only produce little heat in the
control cabinet due to their high degree of efficiency.

28

AS-Interface power supplies /
earth fault monitors

Output current
permanent / peak

Input voltage
[V]

Peak
switch-on current
(120 / 230 V AC)

Buffer time
(120 / 230 V AC)
[ms]

Degree of efficiency
(120 / 230 V AC)
[%]

Order
no.

115 / 111

87.0 / 88.0

AC1256

2.8 A / 2.8 A

100...120 / 200...240 AC

3 A / 3 A peak

4 A / 4.4 A

100...120 / 200...240 AC

3 A / 3 A peak

80 / 78

88.0 / 89.0

AC1254

8 A / 8.4 A

100...120 / 200...240 AC

3 A / 3 A peak

46 / 47

89.5 / 90.5

AC1258

8 A / 8.4 A

2 x 380...480 AC

4 A / 4 A peak*

34 / 54*

92.0 / 92.1*

AC1253

4 A / 4.4 A

24 DC

2 A peak**

6**

90.5**

AC1257

* at 400 / 480 V AC
** at 24 V DC

Dimensions

Example: AC1254, AC1256

+-+ -

Shield

Output voltage
1

[V DC]

29.5...31.6 from AS-i

35
4

114,6
120
124,5

40

1

4

L PE

62

1) LED AS-i OK

50...60, ± 6 %

• Inrush current limitation
Instead of an inrush current limitation with a simple
NTC, charging of the capacitors of the new switchedmode power supplies from ifm is microprocessorcontrolled. This ensures an ideal start-up of the voltage supply.
• Long bridging times
The voltage supply is ensured for several milliseconds
if the mains voltage briefly fails, e.g. caused by
switching operations in the supply network.
• Wide operating temperature range
ifm switched-mode power supplies provide the
specific nominal power across the entire temperature
range. Derating only has to be taken into account
above an operating temperature of 60 °C.

35

124
130,8

Shield

4

Example: AC1258

N

-25...70

[Hz]

Functions and advantages

N L PE

+-+-

[°C]:

Frequency range
124
130,5

Operating temperature

114,6
120
124,3

• Double terminal
All AS-i switched-mode power supplies are equipped
with double terminals. This simplifies wiring and
provides more clarity in the control cabinet.

04.2013

29

TOP PRODUCTS

AS-i switched-mode power supplies for control cabinet installation

Position sensors
Inductive sensors
Suitable for industrial, mobile, cooling and lubricating applications
Inductive sensors for extremely high ambient temperatures
Inductive sensors for use in dust and gas areas

32 34 36 -

33
35
39

(11.2013)

36 40 -

39
41

(11.2013)

42 -

43

(04.2013)

44 -

45

(11.2013)

46 -

47

(11.2013)

(04.2013)

48 50 52 -

49
51
61

(11.2013)

62 -

63

(11.2013)

64 -

65

(04.2013)

(11.2013)

66 68 70 -

67
69
71

(11.2013)

72 -

73

(11.2013)

74 -

75

(11.2013)
(04.2013)
(04.2013)

Capacitive sensors
Capacitive sensors for use in dust and gas areas
Capacitive touch sensors in compact cylindrical design

(04.2013)

Cylinder sensors
Flush-mount cylinder sensors for weld-field detection

Photoelectric sensors for general applications
Extremely robust photoelectric sensors for industrial applications

Encoders
New absolute encoders

Pulse evaluation systems
Safe monitoring of speeds
Frequency-to-current converter – analogue frequency transmission
Monitor family for monitoring of different measured variables

(04.2013)

Industrial imaging
3D sensors / 3D cameras
Visual assessment of distance, level or volume

Illumination
External LED illumination for sophisticated object recognition

Process sensors
Pressure sensors
Optimised PT pressure transmitter with analogue current output
Compact analogue PQ pressure sensor
Hygienic pressure sensor for high temperature applications

(04.2013)

Flow sensor with Germanischer Lloyd approval

Temperature sensors
Great value for money – the TS series temperature sensors

30

AS-Interface I / O modules
AS-i CompactM8 modules with reliable ecolink connection

(04.2013)

76 -

77

(04.2013)

78 -

79

(11.2013)

80 -

81

(11.2013)
(04.2013)

82 84 -

83
85

(11.2013)

86 -

87

(04.2013)
(11.2013)

88 90 -

89
91

(04.2013)

92 -

93

(11.2013)

94 96 -

95
97

Fielbus components / IO-Link components
FieldModuleDP – compact fieldbus module for Profibus DP with IO-Link

Identification systems
RFID 125 kHz / RFID 13.56 MHz
Evaluation unit and antennas for production and conveying

For structural vibrations with low acceleration
Vibration monitoring in ATEX zones 1G and 1D

Systems for oil quality monitoring
Particle monitor LDP100 monitors the contamination of oils

Systems for mobile machines
Mobile controllers
Cost-optimised mini controller for mobile applications
Robust controllers – for more mobility on chains and wheels

Dialogue modules / displays
Dialogue module PDM360 NG Touch for mobile machines


The reliable connection even with strong noise field interference
The secure connection for standard applications

(04.2013)

Splitter boxes
Compact low-profile M8 splitters for confined spaces
Splitter with ecolink technology, the secure connection

(04.2013)
(04.2013)

98 - 99
100 - 101

31

INNOVATIONS

Sockets

Position sensors

One for all – a single inductive
sensor for three applications
Suitable for industrial,
mobile, cooling and
lubricating applications
Large temperature range of -40...85 °C
for greater flexibility
Protection rating IP 65 to IP 69K for
increased machine uptime
Reliable detection due to improved
sensor tolerances
Reduced stock-keeping – one sensor for
many applications

New standard
This newly developed generation of inductive sensors
is the first to present one sensor that can be used for
three different applications. Whether in factory automation, in applications with coolants and lubricants
or in mobile applications – the new ifm technology
platform distinguishes itself with universal and permanent usability while guaranteeing high performance,
temperature stability and higher sensing ranges.
Resistant and reliable
A large temperature range of -40...85 °C and protection
ratings IP 65, IP 66, IP 67, IP 68 and IP 69K guarantee
maximum reliability. This new generation meets the
user’s increased machine uptime requirements while
offering a reliable switching function that assures the
avoidance of standstills. All in all, a universal sensor for
permanent use.

Detection of carriers in a conveyor system.

32

Position sensors
Inductive sensors

Connection

Sensing range

Electrical design

Order no.
Output function
normally open

Type M12 · Dimensions: length [mm]
4f

Order no.
Output function
normally closed

60

[mm]

Switching
frequency
[Hz]

45

60

45

700

IFS240

IFS244

IFS248

IFS260

7 nf

DC PNP

700

IFS241

IFS245

IFS250

IFS261

4f

DC NPN

700

IFS242

IFS246

IFS249

IFS262

7 nf

M12
connector

DC PNP

DC NPN

700

IFS243

IFS247

IFS251

IFS263

60

45

60

45

8f

DC PNP

400

IGS232

IGS236

IGS240

IGS252

12 nf

DC PNP

300

IGS233

IGS237

IGS242

IGS253

8f

DC NPN

400

IGS234

IGS238

IGS241

IGS254

12 nf

M12
connector

DC NPN

300

IGS235

IGS239

IGS243

IGS255

60

50

60

50

15 f

100

IIS226

IIS230

IIS234

IIS246

DC PNP

100

IIS227

IIS231

IIS236

IIS247

15 f

DC NPN

100

IIS228

IIS232

IIS235

IIS248

22 nf

M12
connector

DC PNP

22 nf

DC NPN

100

IIS229

IIS233

IIS237

IIS249

Installation: f = flush / nf = non flush

Accessories
Description

Order
no.

Operating voltage

[V DC]

Current consumption
stainless steel

E10735

stainless steel

E10736

[V]

Current rating

Mounting clamp, with end stop
for types M12, PC

E11994

100

[°C]

-40...85
IP 65, IP 67, IP 68, IP 69K
III


E11995

for types M30, PC

E11996

Accessories (supplied)

Mounting sleeve,
M16 x 1 - Ø 12 mm, 34 mm

E10806

Mounting sleeve,
M24 x 1.5 - Ø 18 mm, 36 mm

E10807

LED

4 x yellow
Brass plated with white
bronze, PBT; PEI

Housing materials

2 fixing nuts,
brass

Wiring diagram
1

L+

3

1

L+

2

4

E10808

•

Protection rating,
protection class

for types M18, PC

Mounting sleeve,
M36 x 1.5 - Ø 30 mm, 36 mm

< 2.5

[mA]

Ambient temperature
E10737

< 10

Voltage drop

stainless steel

10...30

[mA]

INNOVATIONS

Type


L

3

L

Type

Description

Order
no.

1

3

Socket, M12,

L

3

L

EVC004

Socket, M12,

L+

EVC002

Socket, M12,

1
2

EVC001

Socket, M12,

L+

4

EVC005

11.2013

33

Position sensors

Inductive sensors for extremely
high ambient temperatures
Resistant to temperatures
up to 180 °C
Ideal for applications in the steel
or glass industries
Very compact, since sensor and evaluation
electronics are housed in one unit
Great flexibility thanks to M12, M18,
M30 and M50 housings
Stainless steel housing for greater
mechanical resistance
With 5 m silicone cable, terminals
can be outside the critical area

For tough environments
The new high-temperature inductive sensors are specially
designed for the steel and glass industries, but they are
also suited for other hot environments and applications,
such as industrial furnaces, burners and incinerators.
Robust and reliable
Standard sensors are not suited for temperatures above
100 °C. Electronic components and tin solder would be
damaged. Thanks to the special mechanical construction
and the use of select materials and electronic components, these sensors are perfectly suited for temperatures
up to 180 °C. With its compact and sturdy design, the
new series offers maximum long-term stability and
reliability even under the most challenging operating
conditions.

High-temperature inductive sensors for position
detection on conveyors in steelworks.

34

Position sensors
Inductive sensors

Type

Dimensions
Length
[mm]

Sensing range

Installation

Switching
frequency
[Hz]

500

[mm]

Current rating

Order
no.

120

IF6074

[mA]

5 m silicone cable · Output function NO · DC PNP
L = 56

3

flush

M18

L = 70

5

flush

400

150

IG6614

M18

L = 77

8

non flush

400

150

IG6119

M30

L = 70

10

flush

200

150

II5961

M30

L = 79

15

non flush

200

150

II5930

M50

L = 70

20

flush

100

150

I95045

Dimensions

IF6074

56
48
M12 x1

Operating voltage

4

•
•

Overload protection

•

M18 x1

Ambient temperature
M12 design

[°C]

Ambient temperature
M18, M30, M50 design

IG6614

70
60

[°C]

Protection rating

4

IG6119

0...180

housing
sensing face

stainless steel
LCP

Wiring diagram

M18 x1

7

0...150

IP 65

Housing material

24

77
60

10...35


17

BN

4

L+

BK

24

BU

L

II5961

70
60

M30 x1,5

Accessories
Type

Description

Order
no.

5

36

M30 x1,5

E10735
E10736

Angle bracket for M30 design,
stainless steel

9

stainless steel
stainless steel

II5930

79
60

36

[V DC]


E10737

5

I95045

M50 x1,5

70
60

55

5

04.2013

35

INNOVATIONS

M12

Position sensors

The new generation of ATEX
protection
Inductive and capacitive
sensors for use in dust and
gas areas
Robust full metal and plastic housings
with 4 joules shock test
Simple connection using connector or
terminals
Clearly visible LED switching status
indication
Direct connection to plant control without
switching amplifier
Special mechanical stability ensures high
plant safety

Maximum protection for highest requirements
Hazardous dust areas make high demands on all devices.
Any risk from sensors must be excluded by special test
methods. Selected materials or a special design ensure
that prevention of ignition sources is guaranteed even
in long-term use. This considerably increases plant
safety.
Extensive product range
ifm offers an extensive range of inductive and capacitive
sensors. Full metal sensors, plastic sensors or sensors
with plastic protective covers are available for different
applications in accordance with the latest update of the
ATEX directive. The connector versions with ifm ecolink
connectors are a perfect solution for hazardous areas.

36

Position sensors
Inductive sensors
capacitive sensors

Dimensions

Sensing range

Operating voltage

[mm]

[mm]

Output function

Category

Order
no.

[V]

NO

3D / 3G

IF503A
IF504A

Inductive · M12 connector · full metal
M12 x 60

3f

10...36 DC

M12 x 61

3f

10...36 DC

NC

3D / 3G

M12 x 70

6 nf

10...36 DC

NO

3D / 3G

IF505A

M18 x 70

5f

10...36 DC

NO

3D / 3G

IG510A

M18 x 71

12 nf

10...36 DC

NO

3D / 3G

IG511A

M18 x 72

5f

10...36 DC

NC

3D / 3G

IG512A

M30 x 70

10 f

10...36 DC

NO

3D / 3G

II502A

M30 x 71

25 nf

10...36 DC

NO

3D / 3G

II503A

M30 x 72

10 f

10...36 DC

NO

2D / 3G

II504A

40 x 40 x 67

40 nf

10...36 DC

NO and NC

3D / 3G

IM511A

40 x 40 x 67

20 f

10...36 DC

NO and NC

3D / 3G

IM512A

40 x 40 x 67

30 nf

10...36 DC

NO and NC

3D / 3G

IM513A

Inductive · M12 connector

Accessories
IF503A
M12 x1

M12 x1

60
49
40

M12 x1

M12 x1

10

17

IG510A

M12 x1

E10737
E10025

Lock nuts (2 pcs.),
M18 x 1, high-grade st. steel (1.4571)

E10028

Lock nuts (2 pcs.),

E10031

70
59
57
27,5

IG511A
15

II503A
22,5

M30 x1,5

4

24

70
59
57
35

5

36

M12 x1

M18 x1

LED 4 x 90°

4

67
54
45,5
40

24

II502A

29,5

IM511A

5,5

M30 x1,5

M12 x1

45,5
34

30
M12 x1

5

5,5

36

40

30
2

70
58
57
50

LED 4 x 90°

E10736

M12 x1

LED 4 x 90°

LED 4 x 90°

stainless steel

M18 x1

70
59
57
50

E10735

Lock nuts (2 pcs.),

IF505A

4

LED 4 x 90°

Order
no.

stainless steel

17

70
59
40

Description

stainless steel

4
LED 4 x 90°

Type

LED

37

INNOVATIONS

Dimensions

Position sensors

Dimensions

Sensing range

Operating voltage

Output function

Category

Order
no.

[mm]

[mm]

[V]

10...30 DC

NO and NC

3D

IG514A

Inductive · M12 connector · protectice cover
Ø 23 x 102.3

10 nf

Inductive · 2 m cable · protective cover
Ø 23 x 102.3

8 nf

20...250 AC / DC

NO

3D

IG001A

Ø 23 x 102.3

8 nf

10...30 DC

NC

3D

IG513A

Ø 23 x 102.3

8 nf

10...30 DC

programmable

3D

IG515A

15 nf

20...250 AC / DC

NO

3D

II001A

105 x 80 x 42

60 nf

20...250 AC / DC

programmable

3D

ID002A

105 x 80 x 42

60 nf

10...30 DC

programmable

3D

ID502A

105 x 80 x 42

60 nf

10...30 DC

programmable

2D

ID503A
IM001A

Inductive · 6 m cable · protective cover
Ø 34 x 104.1
Inductive · terminal chamber

40 x 40 x 133

20 f

20...250 AC / DC

programmable

3D

40 x 40 x 133

40 nf

20...250 AC / DC

programmable

3D

IM002A

40 x 40 x 133

20 f

10...30 DC

programmable

3D

IM506A

40 x 40 x 133

40 nf

10...30 DC

programmable

3D

IM507A

40 x 40 x 133

20 f

10...55 DC

programmable

3D

IM508A

40 x 40 x 133

20 f

10...30 DC

NO

3D

IM509A

40 x 40 x 133

20 f

10...30 DC

NO and NC

3D

IM510A

Dimensions

ID002A

105
42

9,3
5,5

IG514A

12,6

4

65
80

M18 x1
23

18
27

84,5
80
68,5
52,7

40

1

18,5

LED

24

IG001A

102,2
80
69
50

24

1) potentiometer

9

4

IM001A

133
105
54
45,5
40

18,5

24

LED

40

7

II001A

9

M30x1
34,1

29,5
30

104
81
67
44

18

85
24

24

5

29

24

45,5
34

30

LED

16

7,5

65

M18 x1
23

18

5,5

LED

LED

38

Position sensors
Inductive sensors
capacitive sensors

Dimensions

Sensing range

Operating voltage

[mm]

[mm]

Output function

Category

Order
no.

[V]

Capacitive · terminal chamber
105 x 80 x 42

60 nf

20...250 AC / DC

programmable

3D

KD001A

105 x 80 x 42

60 nf

10...36 DC

programmable

3D

KD501A

Capacitive · terminal chamber straight
M30 x 150

15 nf

20...250 AC / DC

programmable

3D

KI000A

M30 x 150

15 nf

10...30 DC

NO and NC

3D

KI503A

Capacitive · terminal chamber angled
M30 x 125

15 nf

20...250 AC / DC

programmable

3D

KI001A

M30 x 125

15 nf

10...30 DC

NO and NC

3D

KI505A

Dimensions
KD001A

105
42

9,3
5,5

40

65
80

18
27

12,6

1

LED

24

16

7,5

65

ecolink M12 – the secure connection in ATEX
applications.
This ecolink connectors series meets the strict requirements of the standard and is therefore allowed for use
in ATEX areas requiring categories 2D, 3D and 3G. It is
a simple matter to tighten the connector so far that it
complies with the ATEX requirements but cannot be
loosened by hand.
Please observe the recommended tightening torque of
1.2...1.5 Nm or tighten by 3 clicks with a wrench!

KI000A

150
128
80
17

67
60

Type

28

24

36

2

36

Description

Order
no.


M30 x1,5

1

EVC04A

Sockets M12, 4-pole

5

5

36

36

EVC06A
EVC14A

24

INNOVATIONS

M30 x1,5

2

EVC05A


KI001A

125

60
67

1
17

80

28
24

1) potentiometer
2) tightening torque 10 Nm

04.2013

39

Position sensors

Touch sensor – start, stop and
acknowledge
Capacitive touch sensors in
compact cylindrical design
Dynamic, stable, latching function
programmable or preset
High IP 69K protection rating and wide
temperature range -40...85 °C
Symbols on the sensing face can be
selected separately
Easy installation into housing with
Ø 22.5 mm bore thanks to M22 x 1.5 thread
Wear-free and maintenance-free
thanks to switching without any
mechanical pressure

Functions and technology
Capacitive touch sensors can be used, for example, as
start and stop function on machines, as enable switch
and for opening and closing gates. Compared to
mechanical switches the sensors operate without wear.
Dynamic touch sensors detect an approaching human
hand and suppress interference such as water, layers
of ice or foreign bodies to a large extent. However, a
gloved hand will still trigger them.
Static touch sensors detect hands and objects even
through glass for as long as the sensing face is covered
which provides, for example, protection against vandalism. With the latching operating principle it is possible
to switch the sensor on by touching briefly and to switch
it off again by touching briefly again. Furthermore, the
housing is resistant to oils and it is also impact and
scratch resistant. It offers the protection rating IP 69K.
LEDs for optical feedback signal that the sensor has
been activated. The green LEDs can be controlled separately and, for example, be used to indicate the status
of plant and machinery.

40

Position sensors
Capacitive sensors

Type

Evaluation principle

Connection

Housing material

Protection

Current rating

Order
no.

[mA]
Output function NO · DC PNP
M22

dynamic

0.3 m PUR cable

PA

IP65, IP67, IP69K

500

KT5101

M22

dynamic

0.3 m PUR cable
with M12 plug

PA

IP65, IP67, IP69K

500

KT5102

M22

static

0.3 m PUR cable

PA

IP65, IP67, IP69K

500

KT5105

M22

static

0.3 m PUR cable
with M12 plug

PA

IP65, IP67, IP69K

500

KT5106

M22

dynamic

0.3 m PUR cable

PA

IP65, IP67, IP69K

500

KT5109

Symbol disc must be ordered separately

Mounting options
The sensor can be installed in all housings with a Ø
22.5 mm hole. The supplied lock nut is used for fixing.
Thanks to the M22 thread the sensor can be used
for screw mounting without lock nut. Installation
alignment of the sensor is not necessary since the clip
showing the symbol for the sensing face is snapped
in as the last step.
Wiring is done via the tried-and-tested 3-wire
technology.
Dimensions

Operating voltage

[V DC]

24 (12...36)

Current consumption

[mA]

30

Ambient temperature

[°C]

-40...85

Accessories
Description

Order
no.

Symbol disc,
lettering: START
Symbol disc,
lettering: STOP
Symbol disc,
symbol: on

M22x1,5

E12380
E12381

Mechanical protection for M22 touch sensors

5,3
5

E12379

Rotation lock
for installation in control panels

31

E12378

Symbol disc,
symbol: off

29,5
22
20,4
15,5

E12377

E12382

Description

Order
no.

Socket, M12,

EVC001

Socket, M12,

EVC002

Socket, M12,

EVC004

Socket, M12,

INNOVATIONS

Type

EVC005

11.2013

41

Position sensors

Flush-mount cylinder sensors for
weld-field detection
Only T-slot sensors with
stable signal, independent of
the welding duration time
Flush in the T-slot, no protruding
structures
With non-stick coating on the M8 or M12
connectors
PTFE conduit on the cable
Convenient: Easy fit “drop from the top”
into a slot
A short, 25 mm sensor for different
cylinder profiles

Intelligent cylinder sensor
The sensor detects the alternating field of the weld
current and holds the output signal during this time,
independently of the welding duration time. Then the
sensor resumes normal switching operation (piston or
no piston).
GMR cell
The GMR cell used works as a semiconductor element
according to the magnetoresistive principle and reacts
to magnetic fields of the permanent magnet in the
pneumatic cylinder.
Adapters for almost any cylinder profile
Thanks to the wide selection of optional adapters the
T-slot sensor can be fixed to almost any clean-line, tie
rod, integrated profile or trapezoidal slot cylinder.

Online configuration for ifm cylinder sensors:
www.ifm.com/gb/cylinder-sensors

42

Position sensors
Cylinder sensors

Type /
Dimensions
[mm]

Electrical
design

f

Protection rating/
protection class

Ambient
temperature
[°C]

[mA]

IP 67, III

-25...85

100

MK5215

IP 67, III

-25...85

100

MK5214

[Hz]

Iload

Order
no.

Connection cable 0.3 m with M8 connector rotatable · 3-wire · PUR
25 x 5 x 5.1

DC PNP

> 3000

Connection cable 0.3 m with M12 connector rotatable · 3-wire · PUR
25 x 5 x 5.1

DC PNP

> 3000

Accessories


Type

Description

Order
no.

[V]

Short-circuit protection,
pulsed

Trapezoidal slot cylinder
Adapters,
aluminium alloy, stainless steel

Operating voltage

E11988

10...30 DC
•

Protected against reverse polarity /
overload protected

•/•

LED display

yellow

Repeatability

typ. 1

[m/s]

< 10

Response sensitivity

[mT]

2

Power-on delay time

E11798

[mm]

Travel speed
Memorisation block,
PA, stainless steel

< 0.2

Hysteresis

T-slot cylinder

[mm]

[ms]

< 30
PA,
stainless steel

Housing material
Protective adapter against weld spatter
Coated diecast zinc, stainless steel

E12259

Type

Description

Adapter for tie rod / integrated profile cylinders
Ø clamping range 5...11 mm,
aluminium / stainless steel

E12231

Ø clamping range 9...13.5 mm,

E12232

Ø clamping range 9...17 mm,

E12233

Order
no.

E11979

Fixing strap,
Ø piston 63 mm

E11980

Fixing strap,
Ø piston 80 mm

E11981

Fixing strap,
Ø piston 100 mm

EVW002

E11978

Fixing strap,
Ø piston 50 mm

EVW001

E11977

Fixing strap,
Ø piston 40 mm

2 m, PUR cable

E11976

Fixing strap,
Ø piston 32 mm

EVW070

E11975

Fixing strap,
Ø piston 20...25 mm

Socket, M8, 3-pole
10 m, PUR cable

E11982

INNOVATIONS

Fixing strap,
Ø piston 10...16 mm

EVW069

5 m, PUR cable

Clean line cylinder

Socket, M8, 3-pole
5 m, PUR cable

11.2013

43

Position sensors

Photocell with easy setting for
tough environments
Extremely robust
photoelectric sensors for
industrial applications
Resistant metal housing with M30
connection
Simple switch point setting via
potentiometer and distance scale.
Diffuse reflection sensor with background
suppression or retro-reflective sensor
Long ranges up to 800 mm for diffuse
reflection/15 m for retro-reflective systems
Ranges independent of colours

Optimum choice for conveying applications
The OI design is designed for position detection in
conveying where long ranges are needed. As diffuse
type sensor the device is virtually independent of the
colour so that objects with different surfaces can be
detected reliably without readjustment.
The metallic housing with a solid M30 thread is
extremely robust. Even without additional protection
the sensor withstands impacts and shocks.
Simple switch point setting
A special feature is the switch point setting using
multiturn potentiometer and a distance scale. The
revolutions and the scale value are linear to the distance
(e. g. “1” = 100 mm, “2” = 200 mm etc.). So before
connecting the sensor the switch point can be set and
seen from the sensor scale at any time. There is no easier
way.

44

Position sensors

Range

Light spot
diameter
[mm]

[m]

Light-on /
dark-on mode

Current
consumption
[mA]

Switching
frequency
[Hz]

Switching
output

Order
no.

Diffuse reflection sensor with background suppression · M12 connector · 3-wire DC
50...800 mm

55*

light-on

35

300

PNP

OIH580

50...800 mm

55*

light-on

35

300

NPN

OIH582

600 mm

30*

light-on

35

300

PNP

OIH280

600 mm

30*

light-on

35

300

NPN

OIH282

Retro-reflective sensor with polarisation filter · M12 connector · 3-wire DC
0.1...15 m**

100 x 130

dark-on

20

1000

PNP

OIP280

0.1...15 m**

100 x 130

light-on

20

1000

PNP

OIP281

0.1...15 m**

100 x 130

dark-on

20

1000

NPN

OIP282

0.1...15 m**

100 x 130

light-on

20

1000

NPN

OIP283

* at maximum range

Dimensions

43

38

Type of light

red light 625 nm
yellow

Operation

LED

green

[mA]

200

18

10...30

LED

M30x1,5

Current rating

11

[V DC]

75

Operating voltage

Voltage drop

M12x1

[V]

Protection rating, protection class

Accessories

•

overload protection
Description

Angle brackets,
stainless steel (1.4301 / 304)

Order
no.

•/•

Ambient temperature

[°C]

Materials

housing
lens

E10737

-25...60
nickel-plated zinc alloy,
PMMA

Prismatic reflector,
50 x 50 mm, plastic

Type

Description

E20744

Order
no.

Socket, M12,
E20739

Ø 50 mm, plastic

E20956

Ø 80 mm, plastic

EVC001

Socket, M12,

EVC002

Socket, M12,

80 x 80 mm, plastic

EVC004

Socket, M12,

EVC005

E20005

04.2013

45

INNOVATIONS

Type

< 2.5
IP 67, III


New absolute encoders
Cost-optimised absolute
encoders – more functions
and bus interfaces
Single and multiturn encoders
Easy wiring and programming
Solid and hollow shafts
Optional stainless steel version
Profibus DPV1/2, ProfiNet and
CANopen interface EtherNet /IP,
DeviceNet or Modbus

More functions at a favourable price
The new photoelectric absolute encoders with SSI
interface detect position, angle, speed and distance in
automated plant and machinery.
They complement the ifm product family and do not
only offer extended functionality and additional interfaces
but also a convincing price/performance ratio. They are
also available in stainless steel versions.
Easy implementation
These single and multiturn encoders are available with
solid or hollow shaft. The additional interfaces and the
removable bus connection cap ensure easy wiring and
programming.
All common bus interfaces such as Profibus DPV1/2,
ProfiNet and CANopen interface, EtherNet /IP, DeviceNet or Modbus are provided.

The multiturn encoder monitors the material feed of
steel sheet rollers

46

Encoder

Ø shaft

Resolution

[mm]

Interface

Operating
voltage
[V DC]

Protection
class

Housing
material

Connection

Order
no.

[Bit]

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RM3006

Multiturn encoder · solid shaft
6

25

Profibus

10

25

Profibus

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RM3007

10

25

ProfiNet

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RM3011

6

25

CANopen

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RM7011

10

25

CANopen

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RM7012

RN3001

Singleturn encoder · solid shaft
10

13

Profibus

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

6

13

CANopen

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RN7011

10

13

CANopen

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RN7012

Profibus

10...30

IP 64, IP 65,
IP 66, IP 67

Aluminium

Bus cap

RM3008

Multiturn encoder · hollow shaft
12

25

Accessories
Description

Order
no.

Housing diameter

[mm]

Spring disc coupling,
Ø 6 mm / 10 mm, die-cast zinc; PA

E60117

Spring disc coupling,
Ø 10 mm / 10 mm, die-cast zinc; PA

E60118

Plastic beam coupling with
stainless steel hub, Ø 10 mm / 10 mm

E60193

Flexible coupling with clamp connection,
Ø 6 mm / 10 mm, aluminium

E60066

Flexible coupling with clamp connection,

E60022

Flexible coupling with adjusting screws,

E60028

Measuring wheel,
Ø 159.15 mm / 10 mm, Hytrel TPE-E

E60110

Measuring wheel,
Ø 159.16 mm / 10 mm, aluminium, PU

E60076

Measuring wheel,
Ø 63.66 ± 0.1 mm / 10 mm, Hytrel TPE-E

E60138

Measuring wheel,
Ø 63.6 mm, 10 mm, aluminium

E60095

Measuring wheel,
Ø 63.66 ± 0.1 mm / 6 mm, aluminium

E60137

Measuring wheel,
Ø 63.6 mm / 6 mm, aluminium

E60006

Angle bracket,
aluminium, black anodised

-40...85

E60067

Flexible coupling with adjusting screws,

58

[°C]

Ambient temperature

E60035

Maximum
mechanical rotational speed

[1/min]

12.000

Type

Description

Order
no.

EtherNet jumper,
M12 plug / M12 plug
2 m, PVC cable

E21138

EtherNet, screened patch cable,
2 m, PUR cable, M12 / RJ45

E12090

INNOVATIONS

Type


11.2013

47


Safe monitoring of speeds
Safe speed monitor uses
standard sensors as pick-ups
Easy parameter setting via rotary switch
No restrictions for the design of the
cam disc
Monitoring functions can be enabled /
disabled
Reliable operation at extreme ambient
temperatures down to -40 °C
Housing width only 25 mm

Applications
The DD110S speed monitor has been designed for the
safety-related maximum-speed monitoring that is used
in wind turbines, carousels or centrifuges.
The DD110S is also suited for safety-related monitoring
of the operating mode “reduced speed” on machine
tools.
Special features
The speed monitor is certified to EN 62061 / SIL 3 and
EN ISO 13849-1 cat. 4 / PL e – even though non-safetyrelated sensors are used as pulse pick-ups.
When the safety output has been triggered, it can be
reset again manually or automatically.

48

Systems for pulse evaluation

More functions
Automatic or manual reset of overspeed is possible.
This function is set via wire links.
The monitoring function can be enabled and disabled
via a switching input.
Besides the 2-pole safety relay, transistor outputs can
also be used as output for the status and error indication.

Technical data
Safety speed monitor
DD110S
Evaluation system for safe speed monitoring
Operating voltage

[V DC]

Nominal voltage

[V DC]

Current consumption

[mA]

Sensor supply

IP 20 / II
Pulse inputs
S34, S43:
“1”: 6 mA / 24 V DC

Input characteristics
Adjustable speed range

[rpm]

Adjustable frequency range

[Hz]

Input frequency

[Hz]

35,5

Output characteristics

99
108

0.1...990
≤ 5000

Fault output “Fault” Y7
and diagnostic output
“Overspeed” Y8
≤ 20 mA, 24 V DC,
voltage drop ≤ 2 V DC,
short-circuit proof,
non safe

114,5

6 A,
250 V AC / 24 V DC
(≥ 6 mA);
resistive load

Contact rating

2

10...49500

2 safety-related switching
outputs (floating contacts)
1 fault output “Fault”
(positive switching)
1 diagnostic output
“Overspeed” (positive
switching)

Dimensions

LED

24
≤ 125
24 V DC / ≤ 70 mA

Protection

Output function

22,5

19.2...28.8;
incl. 5 %
residual ripple

3

Ambient temperature

[°C]

-40...75

Max. permissible relative
humidity

1) Screw terminals
2) Rotary switch
3) DIN rail mounting

-40...55

Storage temperature

1

[°C]
[%]

95,
non condensing

Housing materials
Mounting

Wiring diagram

Connection
VCC = 24 V DC

Sensor 1

Sensor 2

L- L+ S33 S34 S35
(GND)

S44 S43 S45
(GND)

13

Rail TH35
(according to EN 60715)
Screw terminals;
0.5...2.5 mm²
(AWG 12...30)

23

14

PA
(polyamide)

INNOVATIONS

Easy setting of the limit speed
The speed is determined via the interval measurement
on the inputs where for example two inductive sensors
are used as pulse pick-ups.
The user can set the limit speed easily and effectively
via three rotary switches (x 1, x 10, multiplier) – either
in rpm or Hz. It was decided not to use any complicated
setting menus.
An easy and intuitive setting algorithm prevents unintentional change or manipulation of the set values.

24

DD11xS
24 V DC

Enable 1

Y3 Y4 Y2

Y1

Y5

Y6

Y7

Y8

K1
K1
Restart
K2

K2
24 V
Fault

Overspeed

Enable 2

11.2013

49


Analogue frequency transmission
Frequency-to-current converter
for the conversion of pulse
sequences into standard signal
Frequency-proportional current or
voltage output
High input frequency of up to 60,000
pulses / minute
Configurable functions
Clearly readable, luminous OLED display
Extended operating temperature range
down to -40 °C

Converting frequencies into standard signals
The programmable frequency-to-current converter receives pulses from external pick-ups and calculates their
frequency according to the interval measurement principle. Based on the set parameters, it generates an analogue standard signal (0/4...20 mA or 0...10 V)
proportional to the calculated frequency / rotational
speed.
Configurable switching outputs
The DW2503 has one transistor output and one relay
output that switch on or off in case the set limit frequency is exceeded or not reached.
Convenient
The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum
user-friendliness.

The rotational speed of the master belt is transmitted as
an analogue target value to the controller of the other
conveyor belts.

50


Function

Nominal voltage

Analogue outputs

Pulse inputs

Order
no.

0/4...20 mA;
0...10 V

PNP / NPN;
NAMUR (24 V)

[V]
Application: Conversion of pulse sequences into analogue standard signals
110...240 AC
(50...60 Hz) /
27 DC (typ. 24 DC)

Configurable output functions
When the limit frequency is exceeded or not reached,
the relay and transistor outputs are switched on or off.
They may also remain switched until they are manually
reset. Optionally, the reset can take place automatically
after an adjustable period of time.
The transistor outputs that can be used alternatively
are switched to the relays synchronously. These can, for
example, be connected directly to a PLC in order to
transmit status messages.


Relay outputs

1 changeover contact;
potential-free
6 A (250 V AC);
B300, R300

Transistor outputs

1 x PNP;
externally supplied
24 V DC / max. 15 mA;
short-circuit protection

Setting range

[Imp/min]

1...60000
(0.1...1000 Hz)

Ambient temperature

[°C]

-40...60

Storage temperature

[°C]

-40...85

Housing protection rating

IP 50

Terminal protection rating

IP 20
OLED display;
128 x 64 pixels
luminous

Function display
Input signal indication

LED

yellow


LED

green

Dimensions
45

124,7

1

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

1

2

20

21

22

23

24

2
3

1) OLED display
3) LEDs

INNOVATIONS

Analogue output
With a withstand voltage of 500 V DC, the analogue
output is electrically isolated from the supply voltage of
the pulse pick-ups.
The value of the output signal changes either in
proportion or out of proportion to the input frequency.

DW2503

35,5

Application example
A typical application is the synchronisation of interacting conveyor belts. The rotational speed of the master
belt is detected with a frequency-to-current converter.
The speed of the second conveyor belt is re-adjusted by
means of an analogue preset value from a frequency
converter.

78

1 output with a switch point to monitor
if the preset value is exceeded or not reached or to indicate
the acceptable range while providing the detected frequency
as analogue current or voltage signal.

04.2013

51


Rotational speed monitoring and
standstill detection
Speed monitor family with
extended functions
Monitoring of two limit values with
separate output relays
pulses / minute
Configurable functions, speed-proportional
analogue output
down to -40 °C

Versatile speed monitoring
The speed monitors calculate the rotational speed by
evaluating pulses. The transistor and relay outputs
switch when adjustable limit values are exceeded or not
reached. This allows, for example, reliable overspeed
and standstill detection.
Versions
The speed monitors DD2503 and DD2603 monitor the
rotational speed of one channel with two separately
adjustable limit values. A separate output is assigned to
each limit value.
The speed monitors DD2505 and DD2605 monitor two
separate input channels, each having one switch point.
Convenient
user-friendliness.

Speed monitors switch when critical rotational speeds
are exceeded or not reached.

52


Switching function

Nominal voltage

Analogue
outputs

Pulse
inputs

Order
no.

[V]
Application:
Single pulse evaluation system with microprocessor for frequency; rotational speed; speed; pulses and machine cycles
1 input with 2 switch points to monitor
if the preset value is exceeded or not reached
or to indicate the acceptable range

110...240 AC
(50...60 Hz) / 27 DC
(typ. 24 DC)

0/4...20 mA

PNP / NPN;
NAMUR (24 V)

DD2503

2 inputs having 1 switch point each to monitor

110...240 AC
(50...60 Hz) / 27 DC
(typ. 24 DC)

–

PNP / NPN;
NAMUR (24 V)

DD2505

1 input with 2 switch points to monitor

110...240 AC
(50...60 Hz) / 27 DC
(typ. 24 DC)

0/4...20 mA

NAMUR
(EN 50227)

DD2603

2 inputs having 1 switch point each to monitor

110...240 AC
(50...60 Hz) / 27 DC
(typ. 24 DC)

–

NAMUR
(EN 50227)

DD2605

The relay outputs are switched on or off in case the limit
values are exceeded or not reached. They may also remain switched until they are manually reset. Optionally,
the reset can take place automatically after an adjustable period of time.
The transistor outputs that can be used alternatively are
switched to the relays simultaneously. These can, for

2 changeover contacts
6 A (250 V AC);
B300, R300

Transistor outputs

2 x PNP;
externally supplied
24 V DC / max. 15 mA;

Setting range

[Imp/min]

1...60000
(0.1...1000 Hz)

Ambient temperature

[°C]

-40...60

Storage temperature

[°C]

-40...85


IP 50


IP 20
OLED display;
128 x 64 pixels
luminous

Function display

LED

yellow


LED

green

Dimensions
45

124,7

1

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

1

2

20

21

22

23

24

INNOVATIONS

Versions including wire monitoring
The monitors DD2603 and DD2605 offer sensor cable
monitoring. In this case, NAMUR sensors must be
applied.

Relay outputs

2
3

35,5

Standstill monitoring
Standstill monitoring is used to detect torn conveyor
belts, to monitor the V-belts of ventilators or to detect
blocked screw conveyors.
The speed monitor signals a dysfunction in case of
unexpected standstills of the non-driven side of the
machine.

DD2503, DD2505, DD2603, DD2605

78

Overspeed monitoring:
Centrifuges, carousels or wind turbines are monitored
for exceeded maximum rotational speed. The speed
monitor gives a switch-off signal as soon as the speed
is too high. This makes sure that the resulting centrifugal
forces will not destroy the system.

1) OLED display
3) LEDs

04.2013

53


The taming of physical variables
Threshold relay for the
detection and processing of
analogue measuring values
Two analogue current inputs
down to -40 °C

Limit values of analogue signals
The threshold relay DL2503 is a programmable analogue
unit designed to evaluate physical variables that are
available as analogue standard signals / sensor signals
(0/4...20 mA).
Extensive parameter setting options make it easy to
meet the requirements of the application.
Typical applications
• Limit value monitoring of flow, pressure, temperature
or level.
• Monitoring of the difference between inflow and
return flow
• Pressure difference monitoring.
Convenient
user-friendliness.

Analogue sensor signals are evaluated. The output
switches if limit values are exceeded or not reached.

54


Switching function

Nominal voltage

Analogue
outputs

Analogue
inputs

Order
no.

1x
0/4...20 mA

2x
0/4...20 mA
for sensors or
transmitters

DL2503

[V]
2-channel analogue threshold relay for analogue standard signals

110...240 AC
(50...60 Hz) / 27 DC
(typ. 24 DC)

6 A (250 V AC);
B300, R300

Relay outputs

2 x PNP;
externally supplied
24 V DC / max. 15 mA;

Transistor outputs

Setting range

[Imp/min]

1...60000
(0.1...1000 Hz)

Ambient temperature

[°C]

-40...60

Storage temperature

[°C]

-40...85


IP 50


IP 20
OLED display;
128 x 64 pixels
luminous

Function display

LED

yellow


LED

green

Dimensions
45

124,7

1

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

1

2

20

21

22

23

24

2
3

INNOVATIONS

Comparator mode
In the comparator mode, the monitor DL-2503 forms
the difference or the total from the two input signals
(IN 1-IN 2, IN 1+IN 2). The differential or the total value
can be displayed, evaluated, compared with the set
limit values and provided as an analogue signal. The
outputs switch according to the set parameters and
functions.


35,5

Operating principle
The analogue current signals at both inputs can be
scaled, displayed and monitored separately. The start
and end values of the current signal can be assigned
any numerical value corresponding to the measuring
range of the sensor (e.g. 4 ... 20 mA = 10 ... 25 bar).
The monitor compares the actual signal values with
the set limit values and switches the assigned outputs
according to the set parameter values and functions.
The input signals can be scaled according to the measuring range of the sensor, so that the user may read
the physical units of the measured values directly on
the display.
The analogue output provides the input signal “IN 1”
unchanged or scaled for further use.

78

2 switch points in mA or of the physical unit [°C; bar; etc.)
6 switching functions (limit value exceeded
or not reached, window range)
Subtraction and summation by means
of signal combination (In1-In2; In1+In2)

1) OLED display
3) LEDs

04.2013

55


Direction monitoring
Direction monitor with
integrated rotational speed
and standstill monitoring
Rotational direction monitoring by means
of staggered pulse sequences
pulses / minute
down to -40 °C

Monitoring the direction of rotation
The direction monitors detect the direction of a shaft
rotation by means of staggered pulses. Typically, two
inductive sensors serve as pulse pick-ups. Depending
on which sensor is dampened first by the switching
cams, the direction of rotation can be determined.
Versions
The DR2503 has a switching output indicating the
direction of rotation and another switching output for
speed monitoring.
The DR2505 has one switching output for clockwise
and another one for counter-clockwise rotation while
offering simultaneous standstill detection.
Convenient
user-friendliness.

In case of overload or brake failure, the direction monitor
detects the unintentional lowering of the load.

56


Switching function

Nominal voltage

Pulse inputs

Order
no.

[V]
Pulse evaluation system with microprocessor for direction monitoring and frequency, rotational speed and speed
1 input with 1 switching output signalling the direction;
1 switching output to monitor if the limit value is exceeded
or not reached or to indicate the acceptable range

110...240 AC
(50...60 Hz) / 27 DC
(typ. 24 DC)

PNP / NPN;
NAMUR (24 V)

DR2503

Pulse evaluation system with microprocessor for direction monitoring with separate indication of “right” and “left” rotation

DR2505

DR2503, DR2505

Relay outputs

6 A (250 V AC);
B300, R300

Transistor outputs

2 x PNP;
externally supplied
24 V DC / max. 15 mA;

Setting range

[Imp/min]

1...60000
(0.1...1000 Hz)

Ambient temperature

[°C]

-40...60

Storage temperature

[°C]

-40...85


IP 50


IP 20
OLED display;
128 x 64 pixels
luminous

Function display

LED

yellow


LED

green

Dimensions
45

124,7

1

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

1

2

20

21

22

23

24

2
3

INNOVATIONS

If clockwise / counter-clockwise rotation or under /
overspeed are detected, the relay outputs will be
switched on or off.
All outputs may also remain switched until they are
manually reset. Optionally, the reset can take place
automatically after an adjustable period of time.
switched to the relays simultaneously. These can, for

PNP / NPN;
NAMUR (24 V)

35,5

Application example:
Lifting systems
The unit monitors if the load hook is lifted or lowered
as expected. In case of overload or brake failure, the
unintentional lowering of the load can be detected and
avoided.
Pumps
The unit monitors if the pump rotates in the correct
direction.

110...240 AC
(50...60 Hz) / 27 DC
(typ. 24 DC)

78

1 input with 2 switching outputs for separate direction signals;
adjustable reset times for standstill monitoring

1) OLED display
3) LEDs

04.2013

57


Monitor relative speed to
eliminate slip-ups
Slip monitor with integrated
speed monitoring
One switch point for rotational speed and
one for slip monitoring
pulses / minute
Functions with parameter setting
down to -40 °C

Slip monitoring
Slip is the rotational speed difference between the
driven and the non-driven side of a power train.
Rotational speed differences may occur as a result of
a slipped coupling, V-belt or drive belt.
The slip monitor calculates the rotational speed difference
in per cent and switches off as soon as the limit value is
reached. This avoids tear or damage caused by friction
heat.
Limit values
Two separate limit values can be monitored for slip and
rotational speed. The unit can be set to monitor if the
limit values are exceeded or not reached.
Convenient
user-friendliness.

Slip monitors monitor the rotational speed of the
deflection rollers and detect slipped drive belts.

58


Switching function

Nominal voltage

Pulse inputs

Order
no.

[V]
Pulse evaluation system with microprocessor for slip / synchronous monitoring as well as frequency, rotational speed and speed
1 input with 1 switch point for slip monitoring;
1 switch point monitoring if the limit value is exceeded

110...240 AC
(50...60 Hz) /
27 DC (typ. 24 DC)

PNP / NPN;
NAMUR (24 V)

DS2503

1 input with 1 switch point for slip monitoring;
1 switch point monitoring if the limit value is exceeded

110...240 AC
(50...60 Hz) /
27 DC (typ. 24 DC)

NAMUR
(EN 50227)

DS2603

Slip or synchronous monitor?
At first sight, slip and synchronous monitors seem to
work identically. However, they evaluate differently and
are designed for different applications.
Whereas the slip monitor detects the deviations of two
rotational speeds in per cent (pulse difference per rotation), the synchronous monitor detects absolute pulse
differences.

6 A (250 V AC);
B300, R300

Transistor outputs

2 x PNP;
externally supplied
24 V DC / max. 15 mA;

Setting range

[Imp/min]

1...60000
(0.1...1000 Hz)

Ambient temperature

[°C]

-40...60

Storage temperature

[°C]

-40...85


IP 50


IP 20
OLED display;
128 x 64 pixels
luminous

Function display

LED

yellow


LED

green

Dimensions
45

124,7

1

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

1

2

20

21

22

23

24

2
3

INNOVATIONS

Sensor wire monitoring
The slip monitor DS2603 offers sensor cable monitoring. In this case, NAMUR sensors must be applied.

Relay outputs

35,5

The relay outputs are switched on or off in case the
switched to the relays synchronously. These can, for

DS2503, DS2603

78

Typical applications for slip monitoring can be found on
couplings of internal combustion engines (for example
emergency power generators in hospitals, diesel drives
of ships and locomotives) but also on interlinked machines like mobile machines, spinning mills, sewing machines or machine tools.

1) OLED display
3) LEDs

04.2013

59


Monitor absolute speed
difference to keep it straight
Synchronous monitor for slip
and synchronous monitoring
pulses / minute
down to -40 °C

Synchronous monitoring
The synchronous monitor compares the pulse sequences
generated on two moving machine parts. As soon as
these two parts move at different speeds or at different
angles of deflection, the synchronous monitor switches.
Operating principle
The synchronous and slip evaluation is done by means of
pulse differences. Both the reset time and the number
of pulse differences that are just about acceptable can
be set by the user.
Convenient
user-friendliness.

Synchronous monitors are used when several power
trains are to be synchronised.

60


Switching function

Nominal voltage

Pulse inputs

Order
no.

[V]
Pulse evaluation system with microprocessor for slip and synchronous monitoring, evaluation of pulse differences
1 input with 2 switch points for slip and synchronous monitoring
by means of pulse differences

110...240 AC
(50...60 Hz) / 27 DC
(typ. 24 DC)

PNP / NPN;
NAMUR (24 V)

DS2505

1 input with 2 switch points for synchronous monitoring

110...240 AC
(50...60 Hz) / 27 DC
(typ. 24 DC)

PNP / NPN;
NAMUR (24 V)

DS2506

1 input with 2 switch points for slip and synchronous monitoring

110...240 AC
(50...60 Hz) / 27 DC
(typ. 24 DC)

NAMUR
(EN 50227)

DS2605


Transistor outputs

2 x PNP;
externally supplied
24 V DC / max. 15 mA;

Setting range

Slip or synchronous monitor?
At first sight, slip and synchronous monitors seem to
work identically. However, they evaluate differently and
are designed for different applications.
Whereas the slip monitor detects the deviations of two
rotational speeds in per cent (pulse difference per rotation), the synchronous monitor detects absolute pulse
differences.

1...60000
(0.1...1000 Hz)

Ambient temperature

[°C]

-40...60

Storage temperature

[°C]

-40...85


IP 50


IP 20
OLED display;
128 x 64 pixels
luminous

Function display

LED

yellow


LED

green

Dimensions
45

124,7

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

1

Sensor wire monitoring
The synchronous monitor DS2605 offers sensor cable
monitoring. In this case, NAMUR sensors must be
applied.

[Imp/min]

20

21

22

23

24

2
3

INNOVATIONS

The relay outputs are switched on or off in case the
The transistor outputs that can be used alternatively
are switched to the relays synchronously. These can, for

6 A (250 V AC);
B300, R300

35,5

Gantry crane
The platform of the gantry crane has to be moved with
great precision to avoid wedging.
On each side of the platform, the distance is measured
by means of inductive sensors detecting the teeth of a
rack.

Relay outputs

78

Lifting platform
Both pairs of scissors of the lifting platform must be
synchronised to make sure that the platform will be
lifted horizontally. Each of them is moved by a spindle
drive. The synchronous monitor detects the number of
revolutions of both spindles.

DS2505, DS2506, DS2605

1) OLED display
3) LEDs

04.2013

61

Ifm Innovations English 2013-2014

Ifm Innovations English 2013-2014

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Ifm Innovations English 2013-2014