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Ukrainian commercialization & technology transfer center




       Complex for the production of synthetic fuels and
      electricity based on deep processing of brown coals




49000, Ukraine, Dnepropetrovsk, Karl Marks av., 81 • www.cctt.com.ua • e-mail: cctt@cctt.com.ua • tel. +38(056)376-10-70
Problems - fuel
                        Oil price forecast to 2015


                                                                               actual data

                                                                               forecast to 2015
                                                                               (01.01.2006)

                                                                               forecast to 2015
                                                                               (01.01.2010)




                     The structure of consumption in Ukraine, per year

                                                                  Domestic
                                                     Imports,                     TOTAL,
                             Wholesale prices, $/t               production,
                                                       kt                           kt
                                                                     kt
 Light petroleum:                                     2244          5232            7476
  including petrol         11300(UA)/11000(FOR)       1200          2664            3864
including diesel fuel                9600             1056          2712            3768
Problems - electricity and natural gas
         Dynamics of the purchase price for Russian gas 2006-2011, $/thousand m3




         Electricity, UAH/kWh                                      Natural gas, UAH/m3

     Cost of production (TPP)            0,10             Cost of purchases in Russia (TPP)      2,08

Purchase price of the energy market   0,40 - 0,50                    Public price             0,75 - 1,20

   Retail price for legal entities    1,20 - 1,75               Price for legal entities      2,50 - 2,95
Proposed solution
Proposed solution
Worldwide Gasification Capacity (cumulative by year)
Worldwide Gasification Capacity (cumulative by feedstock)
Worldwide Gasification Capacity (cumulative by product)
Structure of production of gasoline and diesel fuel in Ukraine (2010)

                                                                                                                 Shebelinka
       Ukrainian refineries              Kremenchug       Lisichansk     Drogobych Nadvornaya          Odessa       GPP
                                                                                                                              TOTAL


Designed capacity of processing, kt          18600          16000           3300            2600        2800       1000       44300


  The volume of raw materials, kt            3400            4813           372,9           189,9       1448      660,2       10884


   Using the design capacity, %                18             30              11              7          52         66         20


           Gasoline, kt                      1056            1322            94,5           37,5        204,9     368,9       3083,8


Change in comparison with 2009, %            2,70%           -13%          -5,40%           10%        -24,20%    -13%        -8,70%


          Diesel fuel, kt                    1227            1299           128,4           66,8        459,5     172,5       3353,2


Change in comparison with 2009, %             21%           -6,30%         -12,20%          20%        -30,30%   -9,20%        -3%


          Counterfeit, kt                                                                                                     1287,4

        Ukrainian refineries produce petroleum in the amount of 20% of installed capacity.
        Refineries suffer multimillion damages in connection with:
        - obsolete industrial base and high energy production,
        - the ever-increasing prices for raw materials,
        - rigid regulatory policy of the state in establishing retail prices for petroleum products.
Appearance of the gasification plant
Existing projects




  Great Plains Synfuels Plant            Alaska Coal Gasification                     API Energia
            (USA)                                 Plant                                 (Italy)
                                                 (USA)
Daily        productivity      of                                           IGCC process, 2 productions:
approximately 160 million m3         Recycles 11,700 tons of lignite        production of synthesis gas
of synthesis gas. Recycles 18,000    per day.                               (SMPP), a plant with combined
tons of lignite per day.                                                    cycle electricity generation.
                                     Technology. Upperground coal
Technology. Upperground coal         gasification (CTL).                    Technology. Upperground coal
gasification (CTL).                                                         gasification (IGCC).
                                     Products. 14,600 bbl/day of
Products. Fuel oil, phenol,          liquid fuels (5.3 million bbl/year).   Products. Electricity production.
fertilizers, cresylic acid, liquid   By-product - electricity - 45,5        Capacity of 280 MW.
nitrogen, methanol, kerosene,        MW, sulfur -18 tons/day.
krypton, xenon.
Existing projects




   ENEL Viesgo Puertollano                Sasol’s Secunda Plant            Vresova IGCC Power Plant
          (Spain)                            (South Africa)                    (Czech Republic)
The plant was built by Siemens.      Burns 30 million tons of coal per   The plant was built by «Sokolov
The plant burns 2,600 tons per day   year.                               Coal Corporation». Consumption
of mixed fuel (coal + petroleum                                          2000 tons of lignite per day.
coke).                               Technology.      Upperground
                                     coal gasification in syngas         Technology. Upperground coal
Technology. Upperground coal         and electricity by CTL&GTL          gasification (IGCC).
gasification (IGCC).                 technology.
                                                                         Products. Electricity production.
Products. Electricity production.    Products.       Production    of    Capacity of 400 MW.
Capacity of 330 MW.                  electricity - 900 MW. GTL-fuels
                                     production - 160,000 barrels per
                                     day.
Vresova IGCC Power Plant (Czech Republic)

• 26 LurgiGasifiers
  - dry coal feed - lignite
  - consumption - 2000 tons per day
• 1 Siemens SFG-200 gasifier
  - feedstock: phenols, tars, petrol, etc.
  created during gasification
  - oxygen blown
• 2 combustion turbines
• 1 steam turbine


• Plant startup                              • Power generation
  - 1970 towngas                               - Combustion turbine   309 MWe
  - 1996 converted to IGCC
                                               - Steam turbine        114 MWe
  - 2007 added Siemens gasifier
                                               - Internal load         -25 MWe
                                               - Net output           398 MWe
Technology and equipment providers

Name    Country                                 Services, equipment

                     Engineering and supply of equipment: gas turbines, steam turbines, generators,
        Germany      gasifiers, the system delay of CO2, combined-cycle energy companies,
                     management system.

                     Consulting, engineering, construction services, management of energy
        Germany      companies, specialty - gas processing into petroleum products, polymers,
                     biofuels, etc. It has its own patented technologies.

                     Engineering and supply of equipment: gas turbines, steam turbines, generators,
          USA        gasifiers, the system delay of CO2, combined-cycle energy companies,
                     management system.

                    The Corporation is engaged in engineering, plant construction, the complex
       South Africa delivery of equipment, also it is using CTL and GTL technology in the Middle
                    East (Qatar), Iran, Nigeria, Germany, Slovakia, USA, China, Uzbekistan.

                     The company is engaged in engineering, plant construction, the complex
        Australia    delivery of equipment for the underground coal gasification (UCG) worldwide,
                     including Uzbekistan.
Potential partners

Name    Country                                Description

                       One of the largest global engineering companies. It has
                       offices in 25 countries. It has vast experience of technological
       Great Britain
                       expertise (about 140 enterprises) in the energy sector. 18
                       projects in CTL - GTL segment.

                       Group of design engineering and manufacturing companies
                       in the U.S.. One of the main activities is the development and
           USA
                       introduction of advanced technological systems in oil and
                       gas industry. About 80 projects in the energy sector.


                       One of the largest engineering companies in Australia. It’s a
        Australia      leading provider of consulting services in energy and mining
                       and mineral processing.



                       Engineering company with a worldwide reputation. 129
         Germany       gasifiers worldwide (South Africa, USA, Germany, China).
                       14 patented technologies in the field of coal gasification.
Productivity of planned enterprise


                  Name                               Amount

            Coal consumption                    2 419 355 t per year

The main product - a synthetic fuel (petrol)     375 000 t per year

            By-product - sulfur                   2 992 t per year

      By-product - liquefied petrogas            42 614 t per year

           By-product - Argon                    32 912 t per year

          Electricity production                      20 MW
Requirements for deposit
                 Reserves of brown coal in Ukraine
   Region                      Deposit name         Reserves, million tons
Dnepropetrovsk              Verhnedniprovske                 146
Dnepropetrovsk                Karnauhovskoe                  203
Dnepropetrovsk            Novo-Aleksandrovskoe                82
   Kharkiv                  Novodmitrievskoe                 390


             Specifications for the brown coal deposits
          Name of indicator                         Required value
    Reserves, million tons, at least                      60
             Ash, %, max                                12-28
   Mass fraction of sulfur, %, max                       4,5
   Mass fraction of chlorine,%, max                      0,6
   Mass fraction of arsenic, %, max                      0,02
Key economic parameters
                     Annual financial results of the project
     Product                    Volume           Incomes, $ mln   Expenses, $ mln   Profit, $ mln

   Synthetic fuel               375 000 t            539,06           111,98           427,09

Electricity (20 MW)          131 400 MWh              7,39             3,00             4,39

      Sulfur                     2 990 t              0,66                  -           0,66

Liquefied petrogas              42 615 t             34,62                  -          34,62

      Argon                     32 920 t              8,23                  -           8,23

     TOTAL                                          589,96            114,98          474,99


                         Integral indicators of the project
                              Name                                 Amount
                    Capital investments, $ mln                     1 232,00
                      Annual income, $ mln                         474,99
                Borrowed capital return, years                       5,00
                             ROI, %                                 39%
The main stages of the project
                                                                      Financial   Amount,
Stage                         Works                      Investor
                                                                        tool       $ mln
                                                                                              Terms

        Preliminary assessment of the project
        Obtaining a license and mining lease
                                                        Ukrainian Shareholder
 I      Land issues
        Permit the design and construction              company     equity
                                                                                    2       2011-2012

        Feasibility study

        Development of the plant construction project
        Career development project                                  Shareholder
                                                         Banks,
II      Career construction
        Supply of mining equipment                       funds
                                                                      equity        30      2012-2013
                                                                     or credit
        Building works at the plant site



        Equipment delivery
                                                         Banks,
III     Commissioning
        Start of production                              funds
                                                                      Credit      1 200     2014-2015



                                      TOTAL                                       1 232      5 years
Special tax treatment


         Electricity production                       Liquid fuels production

• Enterprise profit is exempted from taxes    • The goods importing transactions of raw
  in the capital costs for construction and     materials, equipment and components
  upgrading of power grids.                     for the production of alternative energy
• Enterprise profit is exempted from            sources (including from brown coal)
  business income taxes, resulting in the       into the customs territory of Ukraine are
  simultaneous production of electricity        exempted from taxes.
  and heat until January 2020.


• The importing transactions of materials, equipment, components used to produce
  energy-efficient equipment and materials, products, operation of which provides savings
  and rational use of energy resources into the customs territory of Ukraine are exempted
                                         from VAT.
Ukrainian commercialization & technology transfer center




 Thank you for your attention!

49000, Ukraine                            Contact person
Dnepropetrovsk                            Oksana Dukhonchenko
Karl Marx ave., 81                        Chief of Marketing&Sales Department
www.cctt.com.ua                           e-mail: doa@cctt.com.ua
e-mail: cctt@cctt.com.ua                  ph.: +38(056)3761079
ph.: +38(056)376-10-70                    mob.: +38(050)4214302

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Complex for the production of synthetic fuels and electricity based on deep processing of brown coals

  • 1. Ukrainian commercialization & technology transfer center Complex for the production of synthetic fuels and electricity based on deep processing of brown coals 49000, Ukraine, Dnepropetrovsk, Karl Marks av., 81 • www.cctt.com.ua • e-mail: cctt@cctt.com.ua • tel. +38(056)376-10-70
  • 2. Problems - fuel Oil price forecast to 2015 actual data forecast to 2015 (01.01.2006) forecast to 2015 (01.01.2010) The structure of consumption in Ukraine, per year Domestic Imports, TOTAL, Wholesale prices, $/t production, kt kt kt Light petroleum: 2244 5232 7476 including petrol 11300(UA)/11000(FOR) 1200 2664 3864 including diesel fuel 9600 1056 2712 3768
  • 3. Problems - electricity and natural gas Dynamics of the purchase price for Russian gas 2006-2011, $/thousand m3 Electricity, UAH/kWh Natural gas, UAH/m3 Cost of production (TPP) 0,10 Cost of purchases in Russia (TPP) 2,08 Purchase price of the energy market 0,40 - 0,50 Public price 0,75 - 1,20 Retail price for legal entities 1,20 - 1,75 Price for legal entities 2,50 - 2,95
  • 6. Worldwide Gasification Capacity (cumulative by year)
  • 7. Worldwide Gasification Capacity (cumulative by feedstock)
  • 8. Worldwide Gasification Capacity (cumulative by product)
  • 9. Structure of production of gasoline and diesel fuel in Ukraine (2010) Shebelinka Ukrainian refineries Kremenchug Lisichansk Drogobych Nadvornaya Odessa GPP TOTAL Designed capacity of processing, kt 18600 16000 3300 2600 2800 1000 44300 The volume of raw materials, kt 3400 4813 372,9 189,9 1448 660,2 10884 Using the design capacity, % 18 30 11 7 52 66 20 Gasoline, kt 1056 1322 94,5 37,5 204,9 368,9 3083,8 Change in comparison with 2009, % 2,70% -13% -5,40% 10% -24,20% -13% -8,70% Diesel fuel, kt 1227 1299 128,4 66,8 459,5 172,5 3353,2 Change in comparison with 2009, % 21% -6,30% -12,20% 20% -30,30% -9,20% -3% Counterfeit, kt 1287,4 Ukrainian refineries produce petroleum in the amount of 20% of installed capacity. Refineries suffer multimillion damages in connection with: - obsolete industrial base and high energy production, - the ever-increasing prices for raw materials, - rigid regulatory policy of the state in establishing retail prices for petroleum products.
  • 10. Appearance of the gasification plant
  • 11. Existing projects Great Plains Synfuels Plant Alaska Coal Gasification API Energia (USA) Plant (Italy) (USA) Daily productivity of IGCC process, 2 productions: approximately 160 million m3 Recycles 11,700 tons of lignite production of synthesis gas of synthesis gas. Recycles 18,000 per day. (SMPP), a plant with combined tons of lignite per day. cycle electricity generation. Technology. Upperground coal Technology. Upperground coal gasification (CTL). Technology. Upperground coal gasification (CTL). gasification (IGCC). Products. 14,600 bbl/day of Products. Fuel oil, phenol, liquid fuels (5.3 million bbl/year). Products. Electricity production. fertilizers, cresylic acid, liquid By-product - electricity - 45,5 Capacity of 280 MW. nitrogen, methanol, kerosene, MW, sulfur -18 tons/day. krypton, xenon.
  • 12. Existing projects ENEL Viesgo Puertollano Sasol’s Secunda Plant Vresova IGCC Power Plant (Spain) (South Africa) (Czech Republic) The plant was built by Siemens. Burns 30 million tons of coal per The plant was built by «Sokolov The plant burns 2,600 tons per day year. Coal Corporation». Consumption of mixed fuel (coal + petroleum 2000 tons of lignite per day. coke). Technology. Upperground coal gasification in syngas Technology. Upperground coal Technology. Upperground coal and electricity by CTL&GTL gasification (IGCC). gasification (IGCC). technology. Products. Electricity production. Products. Electricity production. Products. Production of Capacity of 400 MW. Capacity of 330 MW. electricity - 900 MW. GTL-fuels production - 160,000 barrels per day.
  • 13. Vresova IGCC Power Plant (Czech Republic) • 26 LurgiGasifiers - dry coal feed - lignite - consumption - 2000 tons per day • 1 Siemens SFG-200 gasifier - feedstock: phenols, tars, petrol, etc. created during gasification - oxygen blown • 2 combustion turbines • 1 steam turbine • Plant startup • Power generation - 1970 towngas - Combustion turbine 309 MWe - 1996 converted to IGCC - Steam turbine 114 MWe - 2007 added Siemens gasifier - Internal load -25 MWe - Net output 398 MWe
  • 14. Technology and equipment providers Name Country Services, equipment Engineering and supply of equipment: gas turbines, steam turbines, generators, Germany gasifiers, the system delay of CO2, combined-cycle energy companies, management system. Consulting, engineering, construction services, management of energy Germany companies, specialty - gas processing into petroleum products, polymers, biofuels, etc. It has its own patented technologies. Engineering and supply of equipment: gas turbines, steam turbines, generators, USA gasifiers, the system delay of CO2, combined-cycle energy companies, management system. The Corporation is engaged in engineering, plant construction, the complex South Africa delivery of equipment, also it is using CTL and GTL technology in the Middle East (Qatar), Iran, Nigeria, Germany, Slovakia, USA, China, Uzbekistan. The company is engaged in engineering, plant construction, the complex Australia delivery of equipment for the underground coal gasification (UCG) worldwide, including Uzbekistan.
  • 15. Potential partners Name Country Description One of the largest global engineering companies. It has offices in 25 countries. It has vast experience of technological Great Britain expertise (about 140 enterprises) in the energy sector. 18 projects in CTL - GTL segment. Group of design engineering and manufacturing companies in the U.S.. One of the main activities is the development and USA introduction of advanced technological systems in oil and gas industry. About 80 projects in the energy sector. One of the largest engineering companies in Australia. It’s a Australia leading provider of consulting services in energy and mining and mineral processing. Engineering company with a worldwide reputation. 129 Germany gasifiers worldwide (South Africa, USA, Germany, China). 14 patented technologies in the field of coal gasification.
  • 16. Productivity of planned enterprise Name Amount Coal consumption 2 419 355 t per year The main product - a synthetic fuel (petrol) 375 000 t per year By-product - sulfur 2 992 t per year By-product - liquefied petrogas 42 614 t per year By-product - Argon 32 912 t per year Electricity production 20 MW
  • 17. Requirements for deposit Reserves of brown coal in Ukraine Region Deposit name Reserves, million tons Dnepropetrovsk Verhnedniprovske 146 Dnepropetrovsk Karnauhovskoe 203 Dnepropetrovsk Novo-Aleksandrovskoe 82 Kharkiv Novodmitrievskoe 390 Specifications for the brown coal deposits Name of indicator Required value Reserves, million tons, at least 60 Ash, %, max 12-28 Mass fraction of sulfur, %, max 4,5 Mass fraction of chlorine,%, max 0,6 Mass fraction of arsenic, %, max 0,02
  • 18. Key economic parameters Annual financial results of the project Product Volume Incomes, $ mln Expenses, $ mln Profit, $ mln Synthetic fuel 375 000 t 539,06 111,98 427,09 Electricity (20 MW) 131 400 MWh 7,39 3,00 4,39 Sulfur 2 990 t 0,66 - 0,66 Liquefied petrogas 42 615 t 34,62 - 34,62 Argon 32 920 t 8,23 - 8,23 TOTAL 589,96 114,98 474,99 Integral indicators of the project Name Amount Capital investments, $ mln 1 232,00 Annual income, $ mln 474,99 Borrowed capital return, years 5,00 ROI, % 39%
  • 19. The main stages of the project Financial Amount, Stage Works Investor tool $ mln Terms Preliminary assessment of the project Obtaining a license and mining lease Ukrainian Shareholder I Land issues Permit the design and construction company equity 2 2011-2012 Feasibility study Development of the plant construction project Career development project Shareholder Banks, II Career construction Supply of mining equipment funds equity 30 2012-2013 or credit Building works at the plant site Equipment delivery Banks, III Commissioning Start of production funds Credit 1 200 2014-2015 TOTAL 1 232 5 years
  • 20. Special tax treatment Electricity production Liquid fuels production • Enterprise profit is exempted from taxes • The goods importing transactions of raw in the capital costs for construction and materials, equipment and components upgrading of power grids. for the production of alternative energy • Enterprise profit is exempted from sources (including from brown coal) business income taxes, resulting in the into the customs territory of Ukraine are simultaneous production of electricity exempted from taxes. and heat until January 2020. • The importing transactions of materials, equipment, components used to produce energy-efficient equipment and materials, products, operation of which provides savings and rational use of energy resources into the customs territory of Ukraine are exempted from VAT.
  • 21. Ukrainian commercialization & technology transfer center Thank you for your attention! 49000, Ukraine Contact person Dnepropetrovsk Oksana Dukhonchenko Karl Marx ave., 81 Chief of Marketing&Sales Department www.cctt.com.ua e-mail: doa@cctt.com.ua e-mail: cctt@cctt.com.ua ph.: +38(056)3761079 ph.: +38(056)376-10-70 mob.: +38(050)4214302