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ÁHÆTTUGREINING HUGBÚNAÐAR:
           ISO 14971 OG VÖRUÞRÓUNARFERLIÐ

           RÖGNVALDUR J. SÆMUNDSSON
           YFIRVERKFRÆÐINGUR - BIONIC VÖRUR


3/8/2012
RJS
VAXANDI HUGBÚNAÐARÞRÓUN


             Wood & Steel   Mechanical solutions using advanced materials   Bionics




            Braces
            made of
           steel and
             straps

3/8/2012      1960
RJS
                                                                             Today
MARGBREYTILEG HUGBÚNAÐARKERFI




            Verkfæri




       Tæknipallur




           Notendur

3/8/2012
RJS
HELSTU STAÐLAR



                         EU                                  US

                       MDD                                FDA GMP


                   Essential                         Quality System
                  Requirements                        Regulation
           EU Harmonized Standards

                          ISO 13485 Quality Management Systems

             IEC 60601-1                IEC 62304              IEC 62366
            Electrical Safety        Sofware Life-cycle    Usability Engineering

                                IEC 14971 Risk Management


3/8/2012
RJS
ISO 14971




3/8/2012
RJS
VÖRUÞRÓUNARFERLIÐ


                   System level RA




           DFMECA
           PFMECA (draft)




              PFMECA


3/8/2012
RJS
VÖRUBREYTINGAR


                                                                                                           Product

                                                                                                        Announcement
                                   Test production

      Decision on                                                                Final audit meeting:
    product change     Start a           Risk Assessment                                                  Product
                                                                  Action
        project       project in                                                 1) Finish the             change
      Meeting Notes                                                items                                  approval
                      data base           Form 10/11/12                             checklist in
                                                                 according                               Meeting notes
           Form 496                                                                 the data base
                                                                   to RA
                                                                                 2) Close the project
                                           Approval by                              in the data base

                                            Technical
                                          lead/Platform
                                            manager

                                                          Approval by:

                                                     Director Engineering

                                                Director Product Management

                                           Director Manufacturing and Operations

                                               Director / Manager representing
                                                          Purchasing

3/8/2012
RJS
VERKLAGSREGLA




                    Severity (1-10)
                    Occurance (1-10)
                    Detectability (1-10)

                    Risk Acceptance: RPN < 50
3/8/2012
RJS
VERKLAG - DFMECA



                                                                   Failure Effect(s):                                                                              Current Design/Process Control:




                                                                                                                                                                                                                                                     RPN (SxOxD)
Item Item / process   Potential Failure   Local effect(s) :              End user effect(s) :                  Potential Failure Cause(s)                Failure prevention    Failure Detection
Ref Description and   Mode:




                                                                                                                                                                                                                             Occurance

                                                                                                                                                                                                                                         Detection
#    function:




                                                                                                                                                                                                                  Severity
                                                                                                                                                                                        1) Ad hoc test.
                                                                                                                                                                               [Details of Ad hoc testing: Step
                                                                                                              1) [RheoControl] Control variables                               through current controller code
                                                                                                                    incorrectly set internally.                                   to verify float to int casts]
                                                                         Inconsistant knee behavior, could
                                                                                                                2) [Data Backup][HW]Memory
                                          [Sensors] [Actuator]Corrupted lead to user falling without warning
                                                                                                                 corruption (internal/external).         1) Coding Standards.      2) Alpha test. (ref. to
1,6    Rheo Control     Data handling       values transfered between      because of insufficient support                                                                                                        8          1           3           24
                                                                                                             3) [RheoControl]Conversion issues              2) Code review    Engineering Analysis of BPCB
                                                      modules            during stance phase or too much
                                                                                                              (float to int/int to float), e.g. output                           units Post Alpha Trial [2])
                                                                           resistance during swing phase
                                                                                                              calculations and current controller                                [Details: Log and monitor
                                                                                                                                                                               control variables during level
                                                                                                                                                                              ground walking, stair descent
                                                                                                                                                                                and ramp descent/ascent.]




       Possible Failure Modes:
       Entry, Exit, Data input, Data output, Data handling, Calculations, Timing



3/8/2012
RJS
Á DÖFINNI


           • IEC 60601-1 3. útgáfa
              – Heildarrammi fyrir hugbúnaðarkerfi, þ.m.t. usability
           • Bætt umgjörð um áhættugreiningu
              – Komast út úr Excel
              – Samtenging við hugbúnaðarþróunartól
           • Heppilegri mælikvarðar notaðar við ákvörðun á RPN
              – Hættustig (Severity)
              – Líkur á hættuástandi (Probability of a hazardous situation)
              – Líkur á slysi (Probability of hazardous situation leading to
                harm)




3/8/2012
RJS

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ISO 14971 Risk Management for Medical Devices

  • 1. ÁHÆTTUGREINING HUGBÚNAÐAR: ISO 14971 OG VÖRUÞRÓUNARFERLIÐ RÖGNVALDUR J. SÆMUNDSSON YFIRVERKFRÆÐINGUR - BIONIC VÖRUR 3/8/2012 RJS
  • 2. VAXANDI HUGBÚNAÐARÞRÓUN Wood & Steel Mechanical solutions using advanced materials Bionics Braces made of steel and straps 3/8/2012 1960 RJS Today
  • 3. MARGBREYTILEG HUGBÚNAÐARKERFI Verkfæri Tæknipallur Notendur 3/8/2012 RJS
  • 4. HELSTU STAÐLAR EU US MDD FDA GMP Essential Quality System Requirements Regulation EU Harmonized Standards ISO 13485 Quality Management Systems IEC 60601-1 IEC 62304 IEC 62366 Electrical Safety Sofware Life-cycle Usability Engineering IEC 14971 Risk Management 3/8/2012 RJS
  • 6. VÖRUÞRÓUNARFERLIÐ System level RA DFMECA PFMECA (draft) PFMECA 3/8/2012 RJS
  • 7. VÖRUBREYTINGAR Product Announcement Test production Decision on Final audit meeting: product change Start a Risk Assessment Product Action project project in 1) Finish the change Meeting Notes items approval data base Form 10/11/12 checklist in according Meeting notes Form 496 the data base to RA 2) Close the project Approval by in the data base Technical lead/Platform manager Approval by: Director Engineering Director Product Management Director Manufacturing and Operations Director / Manager representing Purchasing 3/8/2012 RJS
  • 8. VERKLAGSREGLA Severity (1-10) Occurance (1-10) Detectability (1-10) Risk Acceptance: RPN < 50 3/8/2012 RJS
  • 9. VERKLAG - DFMECA Failure Effect(s): Current Design/Process Control: RPN (SxOxD) Item Item / process Potential Failure Local effect(s) : End user effect(s) : Potential Failure Cause(s) Failure prevention Failure Detection Ref Description and Mode: Occurance Detection # function: Severity 1) Ad hoc test. [Details of Ad hoc testing: Step 1) [RheoControl] Control variables through current controller code incorrectly set internally. to verify float to int casts] Inconsistant knee behavior, could 2) [Data Backup][HW]Memory [Sensors] [Actuator]Corrupted lead to user falling without warning corruption (internal/external). 1) Coding Standards. 2) Alpha test. (ref. to 1,6 Rheo Control Data handling values transfered between because of insufficient support 8 1 3 24 3) [RheoControl]Conversion issues 2) Code review Engineering Analysis of BPCB modules during stance phase or too much (float to int/int to float), e.g. output units Post Alpha Trial [2]) resistance during swing phase calculations and current controller [Details: Log and monitor control variables during level ground walking, stair descent and ramp descent/ascent.] Possible Failure Modes: Entry, Exit, Data input, Data output, Data handling, Calculations, Timing 3/8/2012 RJS
  • 10. Á DÖFINNI • IEC 60601-1 3. útgáfa – Heildarrammi fyrir hugbúnaðarkerfi, þ.m.t. usability • Bætt umgjörð um áhættugreiningu – Komast út úr Excel – Samtenging við hugbúnaðarþróunartól • Heppilegri mælikvarðar notaðar við ákvörðun á RPN – Hættustig (Severity) – Líkur á hættuástandi (Probability of a hazardous situation) – Líkur á slysi (Probability of hazardous situation leading to harm) 3/8/2012 RJS