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Kirloskar Brothers Limited




8/7/2009      This is a proprietary document of Kirloskar Brothers Limited   1
Index

    1.     Kirloskar Group - Introduction

    2.     Kirloskar Group - Corporate Social Responsibility

    3.     Kirloskar Group - Company Profiles

    4.     Kirloskar Group - Financial Snapshot

    5.     Kirloskar Brothers Limited (KBL) – Introduction

    6.     KBL – Overview of structure and business

    7.     KBL – Glimpses of new investment

    8.     KBL – New product developments

    9.     KBL – Project Management Capabilities

    10.    KBL – Opportunities, Challenges and Key Success Factors



8/7/2009                   This is a proprietary document of Kirloskar Brothers Limited   2
The Kirloskar Group
                                                                                              An introduction
               A pioneering Indian industrial and agricultural engineering group with over a
               century of experience and ~ Rs.57803 Million in revenues1




      1 Consolidated   group revenues, FY 2008 – 09


8/7/2009                                    This is a proprietary document of Kirloskar Brothers Limited         3
An introduction …

                               •    The genesis of the Kirloskar Group, one of the oldest
                                    engineering groups in India, was in 1888, when two brothers
                                    founded a partnership firm engaged in the assembly and sale
                                    of bicycles
           Leading             •    From its modest beginning, the Group has grown to become
            Indian                  one of India‟s leading engineering conglomerates with over
           industrial               Rs.578031 million in revenues
   and agricultural            •    The Group‟s contribution towards industrialization of India is
      engineering                   widely recognized.
     conglomerate
                               •    The Kirloskar brand stands for high quality and precision
                                    engineering
                               •    Since inception, the Group has successfully taken on global
                                    competition both overseas and in the Indian market, based on
                                    its virtues of quality, technology, cost and service
    1 Consolidated   group revenues, FY 2008-09

8/7/2009                                   This is a proprietary document of Kirloskar Brothers Limited   4
… An Introduction

                                            •    The Group laid the foundation for manufacturing
               A pioneer in                      standardized engineering products in India
                  Indian
               engineering
                                            •    The Group established India‟s second industrial
               credited with
                                                 township; a model factory-village in 1910 at
               many first‟s
                                                 Kirloskarvadi in the state of Maharashtra


 The Kirloskar Group : Pioneering innovation in Indian engineering
                                                                                                                                 Patent for   Patent applied
  India’s        India’s first   India’s first   India’s first      India’s first          India’s first         India’s first     energy           for multi
  first iron      centrifugal          diesel    lathe and          reciprocating        canned motor               concrete      efficient   function solar
  plough               pump           engine     electric motor     compressor                   pump           volute pump         siphon        controller


 1904                1926                1939                       1954                    1985              1995           2006           2008
                                                                   ← Chronology →                                                  And many more …




8/7/2009                                         This is a proprietary document of Kirloskar Brothers Limited                                               5
From humble beginning to an
engineering conglomerate

           1888
                  •   Two brothers from the Kirloskar family form a partnership firm
                      engaged in the assembly and sale of bicycles


                  •   The firm manufactures India‟s first iron plough in 1904, followed by a
           1900       number of firsts in agri-machinery such as fodder cutter, sugarcane
            to        crusher etc.
           1920   •   Kirloskar Brothers Limited (KBL) is incorporated in 1920 and is the
                      flagship company of the Group

                  •   Mysore Kirloskar Limited, a machine tool company is hived out of KBL
                      in 1940
                  •   Kirloskar Oil Engines Limited, a diesel engine company is hived out of
           1921       KBL in 1946
            to
           1958
                  •   Kirloskar Electric Company Limited, an electrical engineering
                      company, is hived out of KBL in 1946.
                  •   Kirloskar Pneumatic Company Limited, an air-conditioning and
                      refrigeration company is hived out of KBL in 1958

8/7/2009                    This is a proprietary document of Kirloskar Brothers Limited       6
From humble beginning to an
engineering conglomerate
                  •   1960: begins manufacture of large vertical machine tools
                  •   1966: begins manufacture of hermetic compressors
     1959-1990    •   KBL identifies the core competence of fluid handling and
                      compression, and begins enhancing its centrifugal pump
                      technology in co-operation with world leaders

                  •   KBL converts division into joint venture with Copeland, USA
                      for hermetic compressors in 1993
                  •   KBL enters into technical agreement with Ebara Corporation
                      for small hydroelectric turbines (up to 10 MW) in 1998
           1991
            to    •   The Group forms Toyota Kirloskar Motors Limited, an
           date       automotive joint venture with Toyota Motor Company of Japan
                      in 1997.
                  •   KBL acquires SPP Pumps, UK in 2003, Aban Construction in
                      2006; Gondwana Engineers and The Kolhapur Steel in 2007.

8/7/2009                   This is a proprietary document of Kirloskar Brothers Limited   7
The Kirloskar Group
                                           Corporate social responsibility
           The Group is committed to fulfilling its social responsibility and actively
           promotes developmental projects in and around the locations where it
           operates




8/7/2009                    This is a proprietary document of Kirloskar Brothers Limited   8
Fulfilling corporate social responsibility …

                        Some of the projects which the group has undertaken include :
                        •   Support to social welfare organizations for drinking water
                            schemes and medical facilities in rural areas
    Public utilities,
       medical          •   Promotion of cultural activities such as literature and arts
      facilities,       •   Contributions to relief funds for natural calamities
       cultural         •   Sponsorships and aid for socially under-privileged and the
    programs etc.           physically handicapped
                        •   Support / sponsorship for utility projects for Indian Armed
                            Forces such as water purification plants at Army Camps


       Education        •   The Group believes that education is integral to a nation‟s
         and                development
         child
                        •   In line with this belief, the Group conducts a number of
       welfare …            developmental programs for education and child welfare

8/7/2009                        This is a proprietary document of Kirloskar Brothers Limited   9
… Fulfilling corporate social responsibility

                   •   Some of the projects which the group has undertaken in
                       this direction include the following,
   …Education
                         School children eye check up with free distribution of
        and              glasses
  child welfare…
                         School teachers health check up and lifestyle management
                         Community health camps for underprivileged sections of
                         society




8/7/2009                    This is a proprietary document of Kirloskar Brothers Limited   10
… Fulfilling corporate social responsibility

                       •   Education (Adopted schools in the vicinity of the
     …Involvement          plants)

              in       -   Support to physically, socio-economically challenged
           Education       students

              and      -   Encourage and support meritorious students

            Training   -   Teacher‟s sensitization programs
                       -   Training opportunities to engineering and management
                           students




8/7/2009                     This is a proprietary document of Kirloskar Brothers Limited   11
Enriching lives

                                                 LAOS
                                                 Has turned from an importer to an exporter of
                                                 rice
                                                 •     15 times increase in irrigated area by
                                                       Kirloskar pumpsets
                                                 •     25 times increase in rice production



           EGYPT

           •   80,000 hectares under irrigation

           •   100,000 pump sets supplied

    The Group has worked in agriculture and irrigation sectors with the
    governments of developing countries to turn around their economies.
8/7/2009                      This is a proprietary document of Kirloskar Brothers Limited       12
The Kirloskar Group
                                                                                Company profiles
           The Kirloskar Group has interests primarily in pumps, engines, ferrous metals,
           compressors, automobiles, auto-components and machinery manufacturing




8/7/2009                    This is a proprietary document of Kirloskar Brothers Limited         13
Kirloskar Brothers Limited (KBL)
Business summary
Established in      1888
Incorporated in 1920
Main business       Centrifugal pumps,
                    valves, hydel turbines,
                    pumping projects


Summary financials
Revenues             Rs. 18309 Million
Net worth            Rs. 7091 Million
Profit before Tax    Rs.    982 Million
Market cap           Rs. 15124 Million
Manufacturing        Kirloskarvadi (1910),
facilities (start    Dewas (1962), Shirval
year)                (1992), Kondhapuri (2001)
                KBL is India’s largest manufacturer and exporter of pumps
8/7/2009                     This is a proprietary document of Kirloskar Brothers Limited   14
Kirloskar Oil Engines Limited (KOEL)

 Business summary
 Incorporated in           1946
 Main business             Diesel / gas engines,
                           thin walled bearings,
                           engine valves


 Summary financials
 Revenues                     Rs.21099 Million
 Net worth                    Rs. 9600 Million
 Profit before Tax            Rs. 1805 Million
 Market cap                   Rs. 7039 Million
 Manufacturing                Pune(1946),
 facilities (start year)      Ahmednagar
                              (1975), Nashik
                              (1994,1997)
             Manufacturer of the widest range of diesel engines in India
8/7/2009                       This is a proprietary document of Kirloskar Brothers Limited   15
Kirloskar Ferrous Industries Limited (KFIL)

 Business summary
 Incorporated        1994
 in
 Main business       Grey iron castings, pig
                     iron


 Summary financials
 Revenues             Rs. 6991 Million
 Net worth            Rs. 2973 Million
 Profit before Tax Rs. 203 Million
 Market cap           Rs. 1408 Million
 Manufacturing        Hospet         (1994),
 facilities (start    Solapur (1900)
 year)
           The only foundry in Asia that is backward integrated to pig iron
8/7/2009                    This is a proprietary document of Kirloskar Brothers Limited   16
Kirloskar Pneumatic Company Limited (KPCL)
Business summary
Incorporated in     1958
Main business       Reciprocating, screw
                    and              turbo
                    compressors;
                    Air conditioning and
                    refrigeration projects


Summary financials
Revenues            Rs. 5185 Million
Net worth           Rs. 1309 Million
Pre tax profit      Rs. 626 Million
                                                           India’s leading name in compressed air,
Market cap          Rs. 4705 Million                          air-conditioning and refrigeration
Manufacturing       Hadapsar    (1958),
facilities (start   Saswad (1985)
year)
8/7/2009                    This is a proprietary document of Kirloskar Brothers Limited         17
Kirloskar Group
Joint ventures and Subsidiaries
     Kirloskar Toyoda
                          Textile machinery and auto transmission components
           (1995)
     Kirloskar Chillers
           (1995)         Large air-conditioning systems on turn key basis

    Toyota Kirloskar      Light motor vehicles
    Motors Ltd. (1997)    Second largest manufacturer of utility vehicles in India

      Denso Kirloskar     Engine radiators
          (1998)

           Toyota Gosei   Non-metallic auto components such as steering wheels,
              (1998)      dashboards, etc.

      Kirloskar Tsusho    Steel supply to car companies and ancilliaries
           (1998)

     Toyota Kirloskar     Metallic auto components such as transmissions, steering
    Auto Parts ( 2002)    gears, front and rear axles

8/7/2009                  This is a proprietary document of Kirloskar Brothers Limited   18
The Kirloskar Group
                                                                                              Financial snapshot
               Revenues have grown at a CAGR of 12% over the period FY 2004–05
               to FY 2008 – 09

               Consolidated Revenues1                                                               : Rs. 57,803 million
               Market capitalization                                                                : Rs. 28,276 million




       1 Consolidated   group revenues, FY 2008 – 09


8/7/2009                                    This is a proprietary document of Kirloskar Brothers Limited                   19
Group financials

                                                                                        Profit Before Tax (PBT)
                                                                           7500
                        Revenue                                            6500
                                                                                                          6763
                                                                                                                     CAGR ~ 6 %

                                                                           5500                  5294
   60000                                                 57803
             CAGR ~ 15 %                                                                                            4407
   55000                                    53996                          4500                                               3929

   50000                       48385                                       3500      3138

                                                                           2500
   45000
                                                                           1500
   40000             38440
                                                                            500
   35000   33123
                                                                                   2004-05     2005-06   2006-07   2007-08   2008-09
   30000
                                                                          23000                       Net worth              21995
   25000
                                                                                                                   19801
                                                                          20000
   20000                                                                             CAGR ~ 22%          18621
           2004-05   2005-06   2006-07     2007-08      2008-09           17000

                                                                          14000                 13477

                                                                          11000      9861
                          All figures are in Rs. M
                                                                           8000

                                                                           5000
                                                                                   2004-05     2005-06   2006-07   2007-08   2008-09

8/7/2009                               This is a proprietary document of Kirloskar Brothers Limited                                    20
Revenues
    25000
            Kirloskar Oil Engines Limited                                            Kirloskar Ferrous Industries Limited
                                                                                   7000

             CAGR ~ 16%                                                                        CAGR ~ 9%
    20000                                                                          6000

                                                                                   5000
    15000
                                                                                   4000

    10000                                                                          3000

                                                                                   2000
     5000
            2004-05    2005-06   2006-07    2007-08   2008-09                      1000
             Domestic                      International
                                                                                             2004-05     2005-06     2006-07     2007-08   2008-09
                                                                       All
            Kirloskar Brothers Limited                                 figures
                                                                                              Domestic                         International
   21000                                                               are in        Kirloskar Pneumatic Company Limited
             CAGR ~ 17%                                                Rs. M          4000
   19000
                                                                                                 CAGR ~ 18%
   17000                                                                              3500
   15000
                                                                                      3000
   13000
                                                                                      2500
   11000
                                                                                      2000
    9000
    7000                                                                              1500

    5000                                                                              1000
             2004-05    2005-06    2006-07      2007-08    2008-09                             2004-05     2005-06     2006-07      2007-08    2008-09
             Domestic                          International                                   Domestic                        International

8/7/2009                                        This is a proprietary document of Kirloskar Brothers Limited                                             21
Net worth

                  Kirloskar Oil Engines Limited                                         Kirloskar Ferrous Industries Limited
       10000                                                   9601                                                            3000      2973
                                                   9149                                 3000
                     CAGR ~ 14%                                                                   CAGR ~ 31%        2631
                                        8513
           8000                                                                         2500
                              7184
                                                                                        2000
           6000     5621
                                                                                        1500               1408

                                                                                                 1022
           4000                                                                         1000

                                                                                         500
           2000                                                            All
                                                                                           0
                   2004-05   2005-06   2006-07    2007-08     2008-09      figures
                                                                                               2004-05    2005-06   2006-07   2007-08   2008-09
                                                                           are in
                                                                           Rs. M
                  Kirloskar Brothers Limited                                           Kirloskar Pneumatic Company Limited
           8500                                                  8112                  1400
                                                                                                            CAGR ~ 44%                   1309
                      CAGR ~ 29%                    7453
                                         6634                                          1200                                    1032
           7000
                                                                                       1000                          843
           5500
                                                                                        800
                               4421
           4000                                                                         600                 464
                    2917                                                                400      301
           2500
                                                                                        200

           1000                                                                            0
                   2004-05   2005-06    2006-07     2007-08     2008-09                        2004-05    2005-06   2006-07   2007-08   2008-09

8/7/2009                                           This is a proprietary document of Kirloskar Brothers Limited                                   22
Kirloskar Brothers Limited
                                                                         An Introduction

           KBL is the flagship company of the Group focused on pumps business.
           Consolidated Revenues                                                    : Rs. 24,527 million
           Market capitalization                                                    : Rs. 15,124 million




8/7/2009                    This is a proprietary document of Kirloskar Brothers Limited                   23
Business of KBL

  •    KBL is the largest manufacturer of centrifugal pumps from India
  •    Manufactures the largest pumps by size and horsepower in India
  •    Commands the highest market capitalization amongst the pump manufacturers
       in India
  •    Is also the largest exporter of pumps from India.
  •    Pioneered centrifugal pumps in India and introduced the following in India:
        – split-case pumps
        – process pumps
        – large vertical mixed flow pumps
        – canned motor pumps
        – metallic volute pumps
        – concrete volute pumps
        – heat transfer pumps for liquid sodium for fast breeder reactor technology
            nuclear plants

   One stop shop for most optimized pumping solutions from conceptualization to
                     commissioning across market segments
8/7/2009                    This is a proprietary document of Kirloskar Brothers Limited   24
Net revenue, income, net worth

                                                                                                       Pre-tax profit
                                  Net revenue                   18309
            19000
                                                                                3300      CAGR 2%              3178
            16000     CAGR 26%                       15251
                                                                                2900
                                          13400                                                       2325
            13000                                                               2500
                                                                                2100
            10000                9246
                                                                                1700                                     1500
                     7309
             7000                                                               1300                                                982
                                                                                           906
                                                                                 900
             4000
                                                                                 500
             1000                                                                100
                    2004-05     2005-06   2006-07   2007-08     2008-09                 2004-05     2005-06   2006-07   2007-08   2008-09

All figures are in Rs. M
                              International revenue                             8500                       Networth                8112
                                                                                                                         7453
            5500                                                                7000       CAGR 29%            6634
                                                                    5078
            5000      CAGR 15%
            4500                                                                5500
            4000                            3835       3794
                                                                                                      4421
            3500
                     2904        2873                                           4000
            3000
                                                                                          2917
            2500
            2000                                                                2500
            1500
            1000                                                                1000
                    2004-05     2005-06   2006-07     2007-08     2008-09                2004-05    2005-06   2006-07   2007-08   2008-09


8/7/2009                                    This is a proprietary document of Kirloskar Brothers Limited                                    25
Giving life to water

Pumps ranging from 0.1 kW to 16,000 kW
Hydel turbines up to 10 MW
               •   Turnkey and EPC Pump Projects
               •   Large Engineered Pumps
               •   Industrial Pumps
               •   Agricultural & Domestic Pumps
               •   Valves
               •   Hydel Power Projects




8/7/2009               This is a proprietary document of Kirloskar Brothers Limited   26
Subsidiaries - SPP Ltd., UK

                 •      Core Strengths
                 -      Leading market presence in Fire Pump Packages
                        business
                 -      Successful joint development of lowest life cycle cost
                        pump range to dislodge competition from global
                        brand
                 -      Assembly / Packaging units in USA, UAE, S. Africa

                 •      Opportunities
                 -      Gateway to world fire pump market and packaged
                        pumping systems market in developed countries




8/7/2009        This is a proprietary document of Kirloskar Brothers Limited   27
Subsidiaries - Kirloskar Corrocoat Pvt. Ltd.

               •    Core Strengths
               -    Latest technology available through JV
               -    Pump energy efficiency coatings
               -    Sea water application
               -    Single point solution provider

               •    Opportunities
               -    Drive towards energy audits and conservation
               -    Short paybacks on refurbishments
               -    Growing infrastructure and ports
               -    Demand for preservation of equipment life




8/7/2009           This is a proprietary document of Kirloskar Brothers Limited   28
Subsidiaries - Kirloskar Construction &
 Engineers Ltd.
                          •     Core Competencies
                          -     Cross country and Submarine pipelines
                          -     Tunneling and Underground Caverns
                          -     Bridges and Roads
                          -     Hydro Electric Projects
                          -     Civil construction

                          •     Opportunities
                          -     Booming infrastructure sector
                          -     Oil and Gas pipelines
                          -     Captive business in Water and Power Sectors



                                                                                Chukha
                                                                                World‟s 2nd largest
                                                                                underground Hydel
                                                                                power house in
                                                                                Bhutan

8/7/2009         This is a proprietary document of Kirloskar Brothers Limited                     29
Subsidiaries - Recent


                                        •       Core Competencies
           Gondwana Engineers           -       Turnkey sewage and effluent treatment
               Private Ltd.
                 (2007)
                                        •       Opportunities
                                        -       Growing waste water treatment sector



                                        •       Core Competencies
                                        -       Large alloy steel castings foundry
              The Kolhapur              -       Single piece of 14 Ton
                                        -       600 Tons / month capacity
                Steel Ltd.
                 (2007)                 •       Opportunities
                                        -       Backward integration – enhancement of special
                                                alloy steel castings capability


8/7/2009                      This is a proprietary document of Kirloskar Brothers Limited      30
Joint Ventures - KEPL

                        •   Core Competencies
      Kirloskar Ebara   -   API process pumps
       Pumps Limited    -   Boiler feed pumps
                        -   Elliot steam turbines
           (KEPL)
                        •   Opportunities
                        -   Growing refinery and power market of India
                        -   Need to address the market using synergy with “KBL
                            marketing” to enhance reach




8/7/2009                    This is a proprietary document of Kirloskar Brothers Limited   31
Kirloskar Brothers Limited
             Overview of Structure and Business




8/7/2009   This is a proprietary document of Kirloskar Brothers Limited   32
Market Oriented Organisation

                                                   Customer focus



   Building &                                               Water              Irrigation &                                 After
                Industry Oil & Gas       Defense &                                                  Energy   Distribution
   Construction                                            Resource            Rural                                        Sales
                                         Marine
                                                          Management           Electrification                              Service



Corporate Functions                                                                                          Corporate Functions
                         Kirloskarvadi      Dewas                  Shirval     Kondhapuri
           CIC           Industrial &       Agriculture &          100 mm      Valves                                  CGMS
                         Engineered         Domestic               borewell
    CHRM&C               Pumps              Pumps                  Submersible                                          CGP
                                                                   Pumps
       CRED                                               Factories                                                     CQA
                         Abbreviation
    Secretarial          CIC         -   Corporate Information Centre                                                  CFA
    & Legal              CHRM&C      -   Corporate Human Resource Management & Communication
                         CRED        -   Corporate Research & Engineering Department
                         CGMS        -   Corporate Global Marketing & Strategy
                         CGP         -   Corporate Global Procurement
                         CQA         -   Corporate Quality Assurance
                         CFA         -   Corporate Finance & Accounts


8/7/2009                             This is a proprietary document of Kirloskar Brothers Limited                                     33
Market share by end-use industries

                                 40%

                                                              29%
                                 30%
                                              21%                              22%
           Products              20%
                                                                                                         14%
                                                                                           10%
                                 10%

                                   0%
                                           Industries        Utilities        Bldg &     Agriculture Domestic
                                                                              Const


                                    90%                                                          80%
                                    75%
                                    60%                                        50%
                                                      40%
           Projects                 45%
                                    30%
                                    15%
                                      0%
                                                Water supply                Irrigation           Power


8/7/2009              This is a proprietary document of Kirloskar Brothers Limited                              34
Global footprint covering over 70 countries

           Overseas Customers                   Manufacturing                              Overseas Offices




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Multicultural Team of Kirloskar

                                                                 On its visit to Spain, Team
                                                                 Kirloskar presented its multi-
                                                                 cultural face with Dutch,
                                                                 Portuguese,        Spaniards,
                                                                 Germans and Indians.

                                                                 The visit was to make a pitch
                                                                 for a large upcoming project in
                                                                 Spain. KBL‟s strategy is to get
                                                                 local experts across the world
                                                                 who can do the job better with
                                                                 local understanding.

                                                                 Needless to say, the customer
                                                                 was pleasantly surprised to
                                                                 see this facet of Indian
                                                                 multinational corporate.
8/7/2009        This is a proprietary document of Kirloskar Brothers Limited                       36
Approved vendor for global consultants
And EPC contractors




      All these logos belong to the owners


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Associations with Governments

            Angola      Cambodia                                   Egypt            Surinam




           Ghana         Jamaica                                    Laos            Zimbabwe




           Lesotho         Senegal                                  Sudan




8/7/2009             This is a proprietary document of Kirloskar Brothers Limited              38
Marketing, sales and distribution network

                           • 15 regional offices across India
            Pan-India
                           • 900 dealers
             network
                           • 300 service centers

                           • 13 overseas offices in Abu Dhabi, Ajman, Atlanta, Cairo,
                              Dubai, Johannesburg, Miami, Nairobi, Paris, Phnom
           International
                              Penh, Reading , Singapore, Vientiane
             footprint
                           • 50 dealers
                           • 36 service contact points

     KBL’s extensive sales, distribution and after sales network provides it with a
                      substantial footprint in India and overseas

8/7/2009                    This is a proprietary document of Kirloskar Brothers Limited   39
Network across India




                                     New Delhi


                            Jaipur
                                                  Lucknow



              Ahmedabad                Bhopal                Ranchi
                                        Dewas
                                                                      Kolkata
                                      Nagpur
                                                         Bhubaneshwar
           Mumbai
                        Kondhapuri
                Pune      Shirval
                     Kirloskarvadi
                                      Secunderabad
                                                                           Corporate Office

                             Bangalore
                                                                          Manufacturing Plants

                                                                          Marketing Offices
                    Kochi
                                               Chennai




8/7/2009                               This is a proprietary document of Kirloskar Brothers Limited   40
Human Resources

                        Empowered, responsive, motivated and competent human
                        capital are a key asset of KBL. Team KBL is committed to
           Our Team
                        create a value based organization with ethical practices, and
                        lead the company to excel in pursuit of its mission and vision


   Employee Strength
   Particulars             Headcount
   Total Employees              2932
   Which include
   Engineers                     542
   Application and                68
   Product engineers



                      Harmonious labour relationships maintained
8/7/2009                    This is a proprietary document of Kirloskar Brothers Limited   41
Research and engineering capabilities

            •   High performance product design and
                development
            •   Sump model studies
            •   Intake studies analysis using
                computational fluid dynamic techniques
            •   Surge analysis
            •   Structural analysis
            •   Cavitation studies
            •   Seismic analysis
            •   Thermal analysis
            •   Vibration analysis
            •   Transient analysis



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Hydraulic research center

    Largest Hydraulic Research Center (HRC)
    in Asia, outside Japan, for testing pumps
    at duty conditions up to 5000 kW (motors
    of 3.3/6.6/11KV) and discharge up to
    50,000 m3/hr.

    Closed circuit NPSH testing capabilities

    Computerized data acquisition system

    Sump model study facility.

    Conceptualized and built under the
    guidance and supervision of British
    Hydraulic Research Association




8/7/2009                     This is a proprietary document of Kirloskar Brothers Limited   43
Recent research papers presented

   Some of the significant research papers by research engineers of KBL
                Topic                                                Occasion                        Date

   1       Use of CFD for sump flow study                         PUMPEX 2002 by IWWA,              March 2002
                                                                  Mumbai

   2       Numerical experiments on a                             ASME FEDSM 2002 Montreal          July 2002
                                                                  centrifugal pump

   3       Cavitations studies on a model of                      ASME FEDSM 2002 Montreal          July 2002
           primary sodium pump

   4       Investigation of air entrainment                       4th ASME_JSME Joint Fluids        July 2003
           a numerical approach                                   Engineering Conference
                                                                  Honolulu, Hawaii, USA

   5       Experimental and computational                         ASME, HT/FEDSC, 2004,             July 2004
           studies of the effect of „casing eye rib‟              Charlotte, North Carolina, USA
           on the swirl flow at the exit of a
           pump as turbine

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… Research papers presented

   Some of the significant research papers by research engineers of KBL
               Topic                                               Occasion                        Date
  6        Investigation of Siphon action in a                    Pisa, Italy, 3rd International   Sep 2004
           discharge duct for two phase flow                      Symposium
           modeling and experimentation

  7        Experimental and numerical simulation                  ASME FEDSM 2005, Houston,        June 2005
           of cavitations in a pump

  8        Mechanical and thermal studies                         International symposium on       July 2005
           of steam trap valve                                    experimental and numerical
                                                                  studies on heat transfer and
                                                                  fluid flow, Xian, China

  9.       Saurashtra branch canal pumping                        IPMA 05                          Dec 2005
           scheme – Role model for River
           Interlinking Project

8/7/2009                           This is a proprietary document of Kirloskar Brothers Limited                45
Manufacturing facilities




           KIRLOSKARVADI – WESTERN INDIA
                                                                                  DEWAS – CENTRAL INDIA




              SHIRVAL – WESTERN INDIA                                   KONDHAPURI – WESTERN INDIA

8/7/2009                      This is a proprietary document of Kirloskar Brothers Limited                46
Kirloskar Brothers Limited
           Glimpses of new investments in our works




8/7/2009       This is a proprietary document of Kirloskar Brothers Limited   47
Industrial Pumps




    Fully automatic twin spindle, twin turret machine                  Horizontal machining center




   Automation of hydrostatic pressure testing                          Vertical machining center with pallet hanger

8/7/2009                        This is a proprietary document of Kirloskar Brothers Limited                     48
Projects and Engineered Pumps




   (2 pallet) CNC vertical boring mill




                                                         CNC vertical borer with milling spindle

8/7/2009                      This is a proprietary document of Kirloskar Brothers Limited         49
Agriculture and Domestic Pumps

                                                         Use of Low Cost Automation to make
                                                         8000 pumps per month




                                                               Submersible motor testing panel with zero
                                                               gravity lifting device used for fine
                                                               assemblies
     An eco-friendly paint shop where the
     components are painted prior to
     assembly
8/7/2009                      This is a proprietary document of Kirloskar Brothers Limited                 50
Primary Heat Transfer Pump




       Stress relieving furnace                                    4 MW Electric motor for testing


8/7/2009                      This is a proprietary document of Kirloskar Brothers Limited           51
Kirloskar Brothers Limited
                                                  New Additions




8/7/2009   This is a proprietary document of Kirloskar Brothers Limited   52
VFD pumping systems

                          •     Standard Variable speed
                          -     One VFD per pump

                          • 1 working + 1 standby
                          - One working +1 stand by pump with one VFD

                          • Cascade control
                          - Up to 5 pumps, one on VFD others fixed speed

                          • Cascade control VFD alternation
                          - Up to 4 pumps, one VFD, other fixed speed
                            with VFD alternating between all the pumps

                          • Master Slave control
                          - Up to 5 pumps all on VFDs, operating at the
                            best efficiency point

8/7/2009     This is a proprietary document of Kirloskar Brothers Limited   53
Micro processor controller for pumps




8/7/2009       This is a proprietary document of Kirloskar Brothers Limited   54
FM/UL approved fire protection sets




8/7/2009       This is a proprietary document of Kirloskar Brothers Limited   55
Pre-fabricated sewage pump stations




8/7/2009       This is a proprietary document of Kirloskar Brothers Limited   56
Primary heat transfer pump

   PFBR Reactor assembly




8/7/2009               This is a proprietary document of Kirloskar Brothers Limited   57
Kirloskar Brothers Limited
                      Project Management Capabilities




8/7/2009   This is a proprietary document of Kirloskar Brothers Limited   58
EVOLUTION OF KBL

                             1984                                          1988                                  2000
             Develop                           Provide                     Pump                    Special
              reliable                        Techno-                        +                 attention to                 Concept
            supplier &                      economical                     Motor             major items &       Pump          to
              their                                &                         +                able to retain     house      Commi-
           upgradation       Pump         cost effective                  Valves               expertise &      involving   ssioning
  Pump                         +               solution                      +                  knowledge       Electro-
    +                       Motor                                   Electrical Panel                           mechanical
  Motor                        +                                             +                                 alongwith
                           Valves                                  Instrumentation                               civil &
                               +            Expertise in                Controls              Identification     cross
             Detailed      Electrical       sump model                       +                 of preferred     country
           equipment        Panels       study, electrical                Cables               vendors for       piping
           specification                     circuits &                      +                 civil work &
                                         instrumentation                  Cranes                 piping job
                                                                             +
                                                                    in-house piping


   Pump                      Products                                    Electro-Mech.                              + Civil
                              supply                                       packages                                 + piping

8/7/2009                                This is a proprietary document of Kirloskar Brothers Limited                                59
EVOLUTION OF KBL

                     2002                                       2004                                  2008
     Increase                        Become                                          New                          AMC
     marketing                     Major EPC                                       business                     Contracts
      network                    Contractor in                                   opportunities
          &          Water       Fluid handling
    Technology     Pumping
    upgradation    Systems        JV partners
                   involving
                  specialities                                EPC                                    Water        Water/
                   such as                                 Contractor                               business    Sewerage
                     surge                                                                                      Treatment
                    devices,
   Competitive     VFD etc.      Learning from                                      Technical                  Desalination
    tendering                    earlier projects                                 collaboration                   Plant

                                      Proper                                                                      BOOT
                                 contract terms                                                                   Basis
                                  legal support



                  System                                  Total                                    Total new
                  Supply                                 Turnkey                                    Business
                                                       Responsibility

8/7/2009                            This is a proprietary document of Kirloskar Brothers Limited                              60
EPC CAPABILITIES


 • Expertise    for turnkey projects - from concept to commissioning. Assistance for
      feasibility studies of new schemes or augmentation of existing schemes.


 • Capability    to design, supply and commission engineered pumps has helped
      customers in planning and implementing large pumping projects in considerably
      shorter time periods.




8/7/2009                      This is a proprietary document of Kirloskar Brothers Limited   61
EPC CAPABILITIES

 Largest Pumps                      : 72000 m3/hr., 20 M

 Largest Motor                      : 12000 KW, 11 KV

 Largest Sewage Pump                : 10880 m3/hr., 500 KW Motor

 Largest Valve                      : 2600 mm BFV Electro-hyd Operated

 Largest Elect. Sub-Station         : 12/16 MVA, 132 KV class

 Largest Sump built                 : 90 million litres

 Other Equipment                    : EOT cranes, Surge Vessels Travelling
                                      water screens and gates, SCADA and PLC
                                      instrumentation systems and piping etc.



8/7/2009                This is a proprietary document of Kirloskar Brothers Limited   62
….Select experience

•     Manufactured India‟s largest metallic vertical mixed flow pumps for circulation of
      cooling water at 500 MW Talcher, Rihand, Sipat Power Projects of National
      Thermal Power Corporation, world‟s 8th largest power producer
•     Devadula irrigation project, the first project in India with high head, high flow,
      metallic volute pumps with synchronous motors; total power rating of 52 MW, the
      highest so far in India will be commissioned soon.
•     Executing the Bhima Lift irrigation scheme having single largest pump power
      rating of 12 MW, and introducing guide vane mechanism technology in vertical
      mixed flow pumps for the first time in India
•     Developed prototype heat transfer pumps for liquid sodium for the first time in
      India for nuclear power generation with fast breeder reactor technology and
      received an order for primary and secondary heat transfer pumps from Nuclear
      Power Corporation of India Ltd.


8/7/2009                      This is a proprietary document of Kirloskar Brothers Limited   63
…Select experience…

 The worlds largest pumping scheme - Sardar Sarovar Narmada Nigam Project in
 partnership with the State Government of Gujarat
   •   26 CV Pumps

   •   22 VT Pumps

   •   5 Pump Stations

   •   410,000 litre/sec

   •   132 towns and villages to benefit

   •   Drinking water to over 30 million
       people

   •   1.8 Million hectares under
       irrigation




8/7/2009                      This is a proprietary document of Kirloskar Brothers Limited   64
…Select experience…

       Latest patent
    •      A US patent has been awarded for
           siphon    creation    and      breaking
           arrangement designed by KBL for
           concrete volute and vertical turbine
           pumps for Sardar Sarovar project.

    •      This energy efficient siphon arrangement
           will provide :
            – Reduction in installed power by 8.5
                MW
            – Energy conservation of 34.96 million
                units per annum
            – Saving in electricity cost by Rs.122.3
                million per annum



8/7/2009                        This is a proprietary document of Kirloskar Brothers Limited   65
Select Experience…

           Circulating Water System for Termozulia Power Plant, Venezuela
                            For MAN Ferrostaal, Germany




8/7/2009                  This is a proprietary document of Kirloskar Brothers Limited   66
Customer Voice




8/7/2009         This is a proprietary document of Kirloskar Brothers Limited   67
Customer Voice




8/7/2009         This is a proprietary document of Kirloskar Brothers Limited   68
…Select experience…

           Nuclear Power Plants




   Primary Moderator Circulation Canned Motor Pumps
   (220 kW) installed at the Nuclear Power Corporation of India Ltd., Tarapur, for 2 x 500
   MW nuclear power plants.

8/7/2009                     This is a proprietary document of Kirloskar Brothers Limited   69
Awards

                                       - For research in science & technology for diesel engine driven
                                         salt water pump set package for offshore platform
                                       - For development of 200kW Canned Motor Moderator
      FICCI1 Awards
                                         Circulation Pump for Nuclear Power Corporation of India
                                         Limited
                                       - For family and social welfare initiatives from Prime Minister of
                                         India

                                       For the most energy efficient unit ( Kirloskarvadi plant )
       CII1 National
          Energy
                                       National award for excellence in energy management for
       Management
                                       siphon action used in concrete volute pumps, recognized as
          Award
                                       an “Innovative Energy Saving Product”

            National
           Productivity                For highest improvement in productivity
             Council

     1 FICCI – Federation of Indian Chambers of Commerce and Industry , CII- Confederation of Indian Industry

8/7/2009                                      This is a proprietary document of Kirloskar Brothers Limited      70
Awards

   Institute of Directors,                  National Quality Award for best manufacturing practices
         New Delhi


        Ministry of                         Award for export excellence for successive 27 years for
       Commerce,                            highest pumps export from Engineering Export
    Government of India                     Promotion Council, Ministry of Commerce.


         Academy of
       Security Science                       Best new fire fighting product award for FM / UL pump
        Education and                         at 2nd National Security Today Awards
       Training Private
             Ltd.



    1 FICCI – Federation of Indian Chambers of Commerce and Industry , CII- Confederation of Indian Industry



8/7/2009                                       This is a proprietary document of Kirloskar Brothers Limited    71
In search of excellence




    On TQM path with process of internal assessments and corrective measures
8/7/2009                 This is a proprietary document of Kirloskar Brothers Limited   72
Kirloskar Brothers Limited
           Opportunities, Challenges and Key Success Factors




8/7/2009                This is a proprietary document of Kirloskar Brothers Limited   73
Global Opportunities and Challenges

   •       Commoditization of manufacturing has made it imperative for pump
           manufacturers to be cost leaders


   •       Technology, certification and design have to be leveraged in a cost-effective
           manner


   •       Geographical mismatch between manufacturing capacity and market growth


     Strategy of partnership / co-operation to enhance market share globally




8/7/2009                         This is a proprietary document of Kirloskar Brothers Limited   74
Key success factors

                         •   Well aligned competitive cost structure
               Cost
            leadership   •   Ability to offer products with competitive life cycle costs



           Customer      •   Capability to provide total project solutions and after-
           orientation       sales support

                         •   Customer referrals

                         •   Ability to introduce new products regularly
           Technology
                         •   Continuous technology advancement



           Inorganic     •   Ability to manage teams across cultures
             growth


8/7/2009                     This is a proprietary document of Kirloskar Brothers Limited   75
Thank you




8/7/2009   This is a proprietary document of Kirloskar Brothers Limited   76

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Corp. presentation july 2009

  • 1. Kirloskar Brothers Limited 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 1
  • 2. Index 1. Kirloskar Group - Introduction 2. Kirloskar Group - Corporate Social Responsibility 3. Kirloskar Group - Company Profiles 4. Kirloskar Group - Financial Snapshot 5. Kirloskar Brothers Limited (KBL) – Introduction 6. KBL – Overview of structure and business 7. KBL – Glimpses of new investment 8. KBL – New product developments 9. KBL – Project Management Capabilities 10. KBL – Opportunities, Challenges and Key Success Factors 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 2
  • 3. The Kirloskar Group An introduction A pioneering Indian industrial and agricultural engineering group with over a century of experience and ~ Rs.57803 Million in revenues1 1 Consolidated group revenues, FY 2008 – 09 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 3
  • 4. An introduction … • The genesis of the Kirloskar Group, one of the oldest engineering groups in India, was in 1888, when two brothers founded a partnership firm engaged in the assembly and sale of bicycles Leading • From its modest beginning, the Group has grown to become Indian one of India‟s leading engineering conglomerates with over industrial Rs.578031 million in revenues and agricultural • The Group‟s contribution towards industrialization of India is engineering widely recognized. conglomerate • The Kirloskar brand stands for high quality and precision engineering • Since inception, the Group has successfully taken on global competition both overseas and in the Indian market, based on its virtues of quality, technology, cost and service 1 Consolidated group revenues, FY 2008-09 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 4
  • 5. … An Introduction • The Group laid the foundation for manufacturing A pioneer in standardized engineering products in India Indian engineering • The Group established India‟s second industrial credited with township; a model factory-village in 1910 at many first‟s Kirloskarvadi in the state of Maharashtra The Kirloskar Group : Pioneering innovation in Indian engineering Patent for Patent applied India’s India’s first India’s first India’s first India’s first India’s first India’s first energy for multi first iron centrifugal diesel lathe and reciprocating canned motor concrete efficient function solar plough pump engine electric motor compressor pump volute pump siphon controller 1904 1926  1939 1954 1985 1995 2006 2008 ← Chronology → And many more … 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 5
  • 6. From humble beginning to an engineering conglomerate 1888 • Two brothers from the Kirloskar family form a partnership firm engaged in the assembly and sale of bicycles • The firm manufactures India‟s first iron plough in 1904, followed by a 1900 number of firsts in agri-machinery such as fodder cutter, sugarcane to crusher etc. 1920 • Kirloskar Brothers Limited (KBL) is incorporated in 1920 and is the flagship company of the Group • Mysore Kirloskar Limited, a machine tool company is hived out of KBL in 1940 • Kirloskar Oil Engines Limited, a diesel engine company is hived out of 1921 KBL in 1946 to 1958 • Kirloskar Electric Company Limited, an electrical engineering company, is hived out of KBL in 1946. • Kirloskar Pneumatic Company Limited, an air-conditioning and refrigeration company is hived out of KBL in 1958 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 6
  • 7. From humble beginning to an engineering conglomerate • 1960: begins manufacture of large vertical machine tools • 1966: begins manufacture of hermetic compressors 1959-1990 • KBL identifies the core competence of fluid handling and compression, and begins enhancing its centrifugal pump technology in co-operation with world leaders • KBL converts division into joint venture with Copeland, USA for hermetic compressors in 1993 • KBL enters into technical agreement with Ebara Corporation for small hydroelectric turbines (up to 10 MW) in 1998 1991 to • The Group forms Toyota Kirloskar Motors Limited, an date automotive joint venture with Toyota Motor Company of Japan in 1997. • KBL acquires SPP Pumps, UK in 2003, Aban Construction in 2006; Gondwana Engineers and The Kolhapur Steel in 2007. 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 7
  • 8. The Kirloskar Group Corporate social responsibility The Group is committed to fulfilling its social responsibility and actively promotes developmental projects in and around the locations where it operates 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 8
  • 9. Fulfilling corporate social responsibility … Some of the projects which the group has undertaken include : • Support to social welfare organizations for drinking water schemes and medical facilities in rural areas Public utilities, medical • Promotion of cultural activities such as literature and arts facilities, • Contributions to relief funds for natural calamities cultural • Sponsorships and aid for socially under-privileged and the programs etc. physically handicapped • Support / sponsorship for utility projects for Indian Armed Forces such as water purification plants at Army Camps Education • The Group believes that education is integral to a nation‟s and development child • In line with this belief, the Group conducts a number of welfare … developmental programs for education and child welfare 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 9
  • 10. … Fulfilling corporate social responsibility • Some of the projects which the group has undertaken in this direction include the following, …Education School children eye check up with free distribution of and glasses child welfare… School teachers health check up and lifestyle management Community health camps for underprivileged sections of society 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 10
  • 11. … Fulfilling corporate social responsibility • Education (Adopted schools in the vicinity of the …Involvement plants) in - Support to physically, socio-economically challenged Education students and - Encourage and support meritorious students Training - Teacher‟s sensitization programs - Training opportunities to engineering and management students 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 11
  • 12. Enriching lives LAOS Has turned from an importer to an exporter of rice • 15 times increase in irrigated area by Kirloskar pumpsets • 25 times increase in rice production EGYPT • 80,000 hectares under irrigation • 100,000 pump sets supplied The Group has worked in agriculture and irrigation sectors with the governments of developing countries to turn around their economies. 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 12
  • 13. The Kirloskar Group Company profiles The Kirloskar Group has interests primarily in pumps, engines, ferrous metals, compressors, automobiles, auto-components and machinery manufacturing 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 13
  • 14. Kirloskar Brothers Limited (KBL) Business summary Established in 1888 Incorporated in 1920 Main business Centrifugal pumps, valves, hydel turbines, pumping projects Summary financials Revenues Rs. 18309 Million Net worth Rs. 7091 Million Profit before Tax Rs. 982 Million Market cap Rs. 15124 Million Manufacturing Kirloskarvadi (1910), facilities (start Dewas (1962), Shirval year) (1992), Kondhapuri (2001) KBL is India’s largest manufacturer and exporter of pumps 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 14
  • 15. Kirloskar Oil Engines Limited (KOEL) Business summary Incorporated in 1946 Main business Diesel / gas engines, thin walled bearings, engine valves Summary financials Revenues Rs.21099 Million Net worth Rs. 9600 Million Profit before Tax Rs. 1805 Million Market cap Rs. 7039 Million Manufacturing Pune(1946), facilities (start year) Ahmednagar (1975), Nashik (1994,1997) Manufacturer of the widest range of diesel engines in India 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 15
  • 16. Kirloskar Ferrous Industries Limited (KFIL) Business summary Incorporated 1994 in Main business Grey iron castings, pig iron Summary financials Revenues Rs. 6991 Million Net worth Rs. 2973 Million Profit before Tax Rs. 203 Million Market cap Rs. 1408 Million Manufacturing Hospet (1994), facilities (start Solapur (1900) year) The only foundry in Asia that is backward integrated to pig iron 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 16
  • 17. Kirloskar Pneumatic Company Limited (KPCL) Business summary Incorporated in 1958 Main business Reciprocating, screw and turbo compressors; Air conditioning and refrigeration projects Summary financials Revenues Rs. 5185 Million Net worth Rs. 1309 Million Pre tax profit Rs. 626 Million India’s leading name in compressed air, Market cap Rs. 4705 Million air-conditioning and refrigeration Manufacturing Hadapsar (1958), facilities (start Saswad (1985) year) 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 17
  • 18. Kirloskar Group Joint ventures and Subsidiaries Kirloskar Toyoda Textile machinery and auto transmission components (1995) Kirloskar Chillers (1995) Large air-conditioning systems on turn key basis Toyota Kirloskar Light motor vehicles Motors Ltd. (1997) Second largest manufacturer of utility vehicles in India Denso Kirloskar Engine radiators (1998) Toyota Gosei Non-metallic auto components such as steering wheels, (1998) dashboards, etc. Kirloskar Tsusho Steel supply to car companies and ancilliaries (1998) Toyota Kirloskar Metallic auto components such as transmissions, steering Auto Parts ( 2002) gears, front and rear axles 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 18
  • 19. The Kirloskar Group Financial snapshot Revenues have grown at a CAGR of 12% over the period FY 2004–05 to FY 2008 – 09 Consolidated Revenues1 : Rs. 57,803 million Market capitalization : Rs. 28,276 million 1 Consolidated group revenues, FY 2008 – 09 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 19
  • 20. Group financials Profit Before Tax (PBT) 7500 Revenue 6500 6763 CAGR ~ 6 % 5500 5294 60000 57803 CAGR ~ 15 % 4407 55000 53996 4500 3929 50000 48385 3500 3138 2500 45000 1500 40000 38440 500 35000 33123 2004-05 2005-06 2006-07 2007-08 2008-09 30000 23000 Net worth 21995 25000 19801 20000 20000 CAGR ~ 22% 18621 2004-05 2005-06 2006-07 2007-08 2008-09 17000 14000 13477 11000 9861 All figures are in Rs. M 8000 5000 2004-05 2005-06 2006-07 2007-08 2008-09 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 20
  • 21. Revenues 25000 Kirloskar Oil Engines Limited Kirloskar Ferrous Industries Limited 7000 CAGR ~ 16% CAGR ~ 9% 20000 6000 5000 15000 4000 10000 3000 2000 5000 2004-05 2005-06 2006-07 2007-08 2008-09 1000 Domestic International 2004-05 2005-06 2006-07 2007-08 2008-09 All Kirloskar Brothers Limited figures Domestic International 21000 are in Kirloskar Pneumatic Company Limited CAGR ~ 17% Rs. M 4000 19000 CAGR ~ 18% 17000 3500 15000 3000 13000 2500 11000 2000 9000 7000 1500 5000 1000 2004-05 2005-06 2006-07 2007-08 2008-09 2004-05 2005-06 2006-07 2007-08 2008-09 Domestic International Domestic International 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 21
  • 22. Net worth Kirloskar Oil Engines Limited Kirloskar Ferrous Industries Limited 10000 9601 3000 2973 9149 3000 CAGR ~ 14% CAGR ~ 31% 2631 8513 8000 2500 7184 2000 6000 5621 1500 1408 1022 4000 1000 500 2000 All 0 2004-05 2005-06 2006-07 2007-08 2008-09 figures 2004-05 2005-06 2006-07 2007-08 2008-09 are in Rs. M Kirloskar Brothers Limited Kirloskar Pneumatic Company Limited 8500 8112 1400 CAGR ~ 44% 1309 CAGR ~ 29% 7453 6634 1200 1032 7000 1000 843 5500 800 4421 4000 600 464 2917 400 301 2500 200 1000 0 2004-05 2005-06 2006-07 2007-08 2008-09 2004-05 2005-06 2006-07 2007-08 2008-09 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 22
  • 23. Kirloskar Brothers Limited An Introduction KBL is the flagship company of the Group focused on pumps business. Consolidated Revenues : Rs. 24,527 million Market capitalization : Rs. 15,124 million 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 23
  • 24. Business of KBL • KBL is the largest manufacturer of centrifugal pumps from India • Manufactures the largest pumps by size and horsepower in India • Commands the highest market capitalization amongst the pump manufacturers in India • Is also the largest exporter of pumps from India. • Pioneered centrifugal pumps in India and introduced the following in India: – split-case pumps – process pumps – large vertical mixed flow pumps – canned motor pumps – metallic volute pumps – concrete volute pumps – heat transfer pumps for liquid sodium for fast breeder reactor technology nuclear plants One stop shop for most optimized pumping solutions from conceptualization to commissioning across market segments 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 24
  • 25. Net revenue, income, net worth Pre-tax profit Net revenue 18309 19000 3300 CAGR 2% 3178 16000 CAGR 26% 15251 2900 13400 2325 13000 2500 2100 10000 9246 1700 1500 7309 7000 1300 982 906 900 4000 500 1000 100 2004-05 2005-06 2006-07 2007-08 2008-09 2004-05 2005-06 2006-07 2007-08 2008-09 All figures are in Rs. M International revenue 8500 Networth 8112 7453 5500 7000 CAGR 29% 6634 5078 5000 CAGR 15% 4500 5500 4000 3835 3794 4421 3500 2904 2873 4000 3000 2917 2500 2000 2500 1500 1000 1000 2004-05 2005-06 2006-07 2007-08 2008-09 2004-05 2005-06 2006-07 2007-08 2008-09 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 25
  • 26. Giving life to water Pumps ranging from 0.1 kW to 16,000 kW Hydel turbines up to 10 MW • Turnkey and EPC Pump Projects • Large Engineered Pumps • Industrial Pumps • Agricultural & Domestic Pumps • Valves • Hydel Power Projects 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 26
  • 27. Subsidiaries - SPP Ltd., UK • Core Strengths - Leading market presence in Fire Pump Packages business - Successful joint development of lowest life cycle cost pump range to dislodge competition from global brand - Assembly / Packaging units in USA, UAE, S. Africa • Opportunities - Gateway to world fire pump market and packaged pumping systems market in developed countries 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 27
  • 28. Subsidiaries - Kirloskar Corrocoat Pvt. Ltd. • Core Strengths - Latest technology available through JV - Pump energy efficiency coatings - Sea water application - Single point solution provider • Opportunities - Drive towards energy audits and conservation - Short paybacks on refurbishments - Growing infrastructure and ports - Demand for preservation of equipment life 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 28
  • 29. Subsidiaries - Kirloskar Construction & Engineers Ltd. • Core Competencies - Cross country and Submarine pipelines - Tunneling and Underground Caverns - Bridges and Roads - Hydro Electric Projects - Civil construction • Opportunities - Booming infrastructure sector - Oil and Gas pipelines - Captive business in Water and Power Sectors Chukha World‟s 2nd largest underground Hydel power house in Bhutan 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 29
  • 30. Subsidiaries - Recent • Core Competencies Gondwana Engineers - Turnkey sewage and effluent treatment Private Ltd. (2007) • Opportunities - Growing waste water treatment sector • Core Competencies - Large alloy steel castings foundry The Kolhapur - Single piece of 14 Ton - 600 Tons / month capacity Steel Ltd. (2007) • Opportunities - Backward integration – enhancement of special alloy steel castings capability 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 30
  • 31. Joint Ventures - KEPL • Core Competencies Kirloskar Ebara - API process pumps Pumps Limited - Boiler feed pumps - Elliot steam turbines (KEPL) • Opportunities - Growing refinery and power market of India - Need to address the market using synergy with “KBL marketing” to enhance reach 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 31
  • 32. Kirloskar Brothers Limited Overview of Structure and Business 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 32
  • 33. Market Oriented Organisation Customer focus Building & Water Irrigation & After Industry Oil & Gas Defense & Energy Distribution Construction Resource Rural Sales Marine Management Electrification Service Corporate Functions Corporate Functions Kirloskarvadi Dewas Shirval Kondhapuri CIC Industrial & Agriculture & 100 mm Valves CGMS Engineered Domestic borewell CHRM&C Pumps Pumps Submersible CGP Pumps CRED Factories CQA Abbreviation Secretarial CIC - Corporate Information Centre CFA & Legal CHRM&C - Corporate Human Resource Management & Communication CRED - Corporate Research & Engineering Department CGMS - Corporate Global Marketing & Strategy CGP - Corporate Global Procurement CQA - Corporate Quality Assurance CFA - Corporate Finance & Accounts 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 33
  • 34. Market share by end-use industries 40% 29% 30% 21% 22% Products 20% 14% 10% 10% 0% Industries Utilities Bldg & Agriculture Domestic Const 90% 80% 75% 60% 50% 40% Projects 45% 30% 15% 0% Water supply Irrigation Power 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 34
  • 35. Global footprint covering over 70 countries Overseas Customers Manufacturing Overseas Offices 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 35
  • 36. Multicultural Team of Kirloskar On its visit to Spain, Team Kirloskar presented its multi- cultural face with Dutch, Portuguese, Spaniards, Germans and Indians. The visit was to make a pitch for a large upcoming project in Spain. KBL‟s strategy is to get local experts across the world who can do the job better with local understanding. Needless to say, the customer was pleasantly surprised to see this facet of Indian multinational corporate. 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 36
  • 37. Approved vendor for global consultants And EPC contractors All these logos belong to the owners 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 37
  • 38. Associations with Governments Angola Cambodia Egypt Surinam Ghana Jamaica Laos Zimbabwe Lesotho Senegal Sudan 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 38
  • 39. Marketing, sales and distribution network • 15 regional offices across India Pan-India • 900 dealers network • 300 service centers • 13 overseas offices in Abu Dhabi, Ajman, Atlanta, Cairo, Dubai, Johannesburg, Miami, Nairobi, Paris, Phnom International Penh, Reading , Singapore, Vientiane footprint • 50 dealers • 36 service contact points KBL’s extensive sales, distribution and after sales network provides it with a substantial footprint in India and overseas 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 39
  • 40. Network across India New Delhi Jaipur Lucknow Ahmedabad Bhopal Ranchi Dewas Kolkata Nagpur Bhubaneshwar Mumbai Kondhapuri Pune Shirval Kirloskarvadi Secunderabad Corporate Office Bangalore Manufacturing Plants Marketing Offices Kochi Chennai 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 40
  • 41. Human Resources Empowered, responsive, motivated and competent human capital are a key asset of KBL. Team KBL is committed to Our Team create a value based organization with ethical practices, and lead the company to excel in pursuit of its mission and vision Employee Strength Particulars Headcount Total Employees 2932 Which include Engineers 542 Application and 68 Product engineers Harmonious labour relationships maintained 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 41
  • 42. Research and engineering capabilities • High performance product design and development • Sump model studies • Intake studies analysis using computational fluid dynamic techniques • Surge analysis • Structural analysis • Cavitation studies • Seismic analysis • Thermal analysis • Vibration analysis • Transient analysis 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 42
  • 43. Hydraulic research center Largest Hydraulic Research Center (HRC) in Asia, outside Japan, for testing pumps at duty conditions up to 5000 kW (motors of 3.3/6.6/11KV) and discharge up to 50,000 m3/hr. Closed circuit NPSH testing capabilities Computerized data acquisition system Sump model study facility. Conceptualized and built under the guidance and supervision of British Hydraulic Research Association 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 43
  • 44. Recent research papers presented Some of the significant research papers by research engineers of KBL Topic Occasion Date 1 Use of CFD for sump flow study PUMPEX 2002 by IWWA, March 2002 Mumbai 2 Numerical experiments on a ASME FEDSM 2002 Montreal July 2002 centrifugal pump 3 Cavitations studies on a model of ASME FEDSM 2002 Montreal July 2002 primary sodium pump 4 Investigation of air entrainment 4th ASME_JSME Joint Fluids July 2003 a numerical approach Engineering Conference Honolulu, Hawaii, USA 5 Experimental and computational ASME, HT/FEDSC, 2004, July 2004 studies of the effect of „casing eye rib‟ Charlotte, North Carolina, USA on the swirl flow at the exit of a pump as turbine 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 44
  • 45. … Research papers presented Some of the significant research papers by research engineers of KBL Topic Occasion Date 6 Investigation of Siphon action in a Pisa, Italy, 3rd International Sep 2004 discharge duct for two phase flow Symposium modeling and experimentation 7 Experimental and numerical simulation ASME FEDSM 2005, Houston, June 2005 of cavitations in a pump 8 Mechanical and thermal studies International symposium on July 2005 of steam trap valve experimental and numerical studies on heat transfer and fluid flow, Xian, China 9. Saurashtra branch canal pumping IPMA 05 Dec 2005 scheme – Role model for River Interlinking Project 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 45
  • 46. Manufacturing facilities KIRLOSKARVADI – WESTERN INDIA DEWAS – CENTRAL INDIA SHIRVAL – WESTERN INDIA KONDHAPURI – WESTERN INDIA 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 46
  • 47. Kirloskar Brothers Limited Glimpses of new investments in our works 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 47
  • 48. Industrial Pumps Fully automatic twin spindle, twin turret machine Horizontal machining center Automation of hydrostatic pressure testing Vertical machining center with pallet hanger 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 48
  • 49. Projects and Engineered Pumps (2 pallet) CNC vertical boring mill CNC vertical borer with milling spindle 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 49
  • 50. Agriculture and Domestic Pumps Use of Low Cost Automation to make 8000 pumps per month Submersible motor testing panel with zero gravity lifting device used for fine assemblies An eco-friendly paint shop where the components are painted prior to assembly 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 50
  • 51. Primary Heat Transfer Pump Stress relieving furnace 4 MW Electric motor for testing 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 51
  • 52. Kirloskar Brothers Limited New Additions 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 52
  • 53. VFD pumping systems • Standard Variable speed - One VFD per pump • 1 working + 1 standby - One working +1 stand by pump with one VFD • Cascade control - Up to 5 pumps, one on VFD others fixed speed • Cascade control VFD alternation - Up to 4 pumps, one VFD, other fixed speed with VFD alternating between all the pumps • Master Slave control - Up to 5 pumps all on VFDs, operating at the best efficiency point 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 53
  • 54. Micro processor controller for pumps 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 54
  • 55. FM/UL approved fire protection sets 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 55
  • 56. Pre-fabricated sewage pump stations 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 56
  • 57. Primary heat transfer pump PFBR Reactor assembly 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 57
  • 58. Kirloskar Brothers Limited Project Management Capabilities 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 58
  • 59. EVOLUTION OF KBL 1984 1988 2000 Develop Provide Pump Special reliable Techno- + attention to Concept supplier & economical Motor major items & Pump to their & + able to retain house Commi- upgradation Pump cost effective Valves expertise & involving ssioning Pump + solution + knowledge Electro- + Motor Electrical Panel mechanical Motor + + alongwith Valves Instrumentation civil & + Expertise in Controls Identification cross Detailed Electrical sump model + of preferred country equipment Panels study, electrical Cables vendors for piping specification circuits & + civil work & instrumentation Cranes piping job + in-house piping Pump Products Electro-Mech. + Civil supply packages + piping 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 59
  • 60. EVOLUTION OF KBL 2002 2004 2008 Increase Become New AMC marketing Major EPC business Contracts network Contractor in opportunities & Water Fluid handling Technology Pumping upgradation Systems JV partners involving specialities EPC Water Water/ such as Contractor business Sewerage surge Treatment devices, Competitive VFD etc. Learning from Technical Desalination tendering earlier projects collaboration Plant Proper BOOT contract terms Basis legal support System Total Total new Supply Turnkey Business Responsibility 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 60
  • 61. EPC CAPABILITIES • Expertise for turnkey projects - from concept to commissioning. Assistance for feasibility studies of new schemes or augmentation of existing schemes. • Capability to design, supply and commission engineered pumps has helped customers in planning and implementing large pumping projects in considerably shorter time periods. 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 61
  • 62. EPC CAPABILITIES Largest Pumps : 72000 m3/hr., 20 M Largest Motor : 12000 KW, 11 KV Largest Sewage Pump : 10880 m3/hr., 500 KW Motor Largest Valve : 2600 mm BFV Electro-hyd Operated Largest Elect. Sub-Station : 12/16 MVA, 132 KV class Largest Sump built : 90 million litres Other Equipment : EOT cranes, Surge Vessels Travelling water screens and gates, SCADA and PLC instrumentation systems and piping etc. 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 62
  • 63. ….Select experience • Manufactured India‟s largest metallic vertical mixed flow pumps for circulation of cooling water at 500 MW Talcher, Rihand, Sipat Power Projects of National Thermal Power Corporation, world‟s 8th largest power producer • Devadula irrigation project, the first project in India with high head, high flow, metallic volute pumps with synchronous motors; total power rating of 52 MW, the highest so far in India will be commissioned soon. • Executing the Bhima Lift irrigation scheme having single largest pump power rating of 12 MW, and introducing guide vane mechanism technology in vertical mixed flow pumps for the first time in India • Developed prototype heat transfer pumps for liquid sodium for the first time in India for nuclear power generation with fast breeder reactor technology and received an order for primary and secondary heat transfer pumps from Nuclear Power Corporation of India Ltd. 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 63
  • 64. …Select experience… The worlds largest pumping scheme - Sardar Sarovar Narmada Nigam Project in partnership with the State Government of Gujarat • 26 CV Pumps • 22 VT Pumps • 5 Pump Stations • 410,000 litre/sec • 132 towns and villages to benefit • Drinking water to over 30 million people • 1.8 Million hectares under irrigation 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 64
  • 65. …Select experience… Latest patent • A US patent has been awarded for siphon creation and breaking arrangement designed by KBL for concrete volute and vertical turbine pumps for Sardar Sarovar project. • This energy efficient siphon arrangement will provide : – Reduction in installed power by 8.5 MW – Energy conservation of 34.96 million units per annum – Saving in electricity cost by Rs.122.3 million per annum 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 65
  • 66. Select Experience… Circulating Water System for Termozulia Power Plant, Venezuela For MAN Ferrostaal, Germany 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 66
  • 67. Customer Voice 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 67
  • 68. Customer Voice 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 68
  • 69. …Select experience… Nuclear Power Plants Primary Moderator Circulation Canned Motor Pumps (220 kW) installed at the Nuclear Power Corporation of India Ltd., Tarapur, for 2 x 500 MW nuclear power plants. 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 69
  • 70. Awards - For research in science & technology for diesel engine driven salt water pump set package for offshore platform - For development of 200kW Canned Motor Moderator FICCI1 Awards Circulation Pump for Nuclear Power Corporation of India Limited - For family and social welfare initiatives from Prime Minister of India For the most energy efficient unit ( Kirloskarvadi plant ) CII1 National Energy National award for excellence in energy management for Management siphon action used in concrete volute pumps, recognized as Award an “Innovative Energy Saving Product” National Productivity For highest improvement in productivity Council 1 FICCI – Federation of Indian Chambers of Commerce and Industry , CII- Confederation of Indian Industry 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 70
  • 71. Awards Institute of Directors, National Quality Award for best manufacturing practices New Delhi Ministry of Award for export excellence for successive 27 years for Commerce, highest pumps export from Engineering Export Government of India Promotion Council, Ministry of Commerce. Academy of Security Science Best new fire fighting product award for FM / UL pump Education and at 2nd National Security Today Awards Training Private Ltd. 1 FICCI – Federation of Indian Chambers of Commerce and Industry , CII- Confederation of Indian Industry 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 71
  • 72. In search of excellence On TQM path with process of internal assessments and corrective measures 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 72
  • 73. Kirloskar Brothers Limited Opportunities, Challenges and Key Success Factors 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 73
  • 74. Global Opportunities and Challenges • Commoditization of manufacturing has made it imperative for pump manufacturers to be cost leaders • Technology, certification and design have to be leveraged in a cost-effective manner • Geographical mismatch between manufacturing capacity and market growth Strategy of partnership / co-operation to enhance market share globally 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 74
  • 75. Key success factors • Well aligned competitive cost structure Cost leadership • Ability to offer products with competitive life cycle costs Customer • Capability to provide total project solutions and after- orientation sales support • Customer referrals • Ability to introduce new products regularly Technology • Continuous technology advancement Inorganic • Ability to manage teams across cultures growth 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 75
  • 76. Thank you 8/7/2009 This is a proprietary document of Kirloskar Brothers Limited 76