2. 2
Clean Environment Partner
considering environment and safety
Kyung Chae Choi -CEO , Hansung Corp.
Dust from production process may not only affect to product quality but
fatal to workers’ health.
Therefore, dust collector role is extremely important to remove dust from
industrial fields.
Hansung Corp developed ‘ DUST KING ’ the down flow dust collector
by our own technology in 2002. We are the leader in workers’ health
& environment and energy recycling area, and wish you can meet our
advanced dust collector and engineering at any time.
한성 영어.indd 2 2011-04-12 오후 3:30:10
3. 3
Company Profile Prizes
Established 4 Sep 1990 Yonsei Univ. 2006 Yonsei Grd. School Engineer
Head Office 2748 Gimpo Gold Valley, Hakun-ri, Prime Minister 2006 Korea Technology Contest
/Factory Yangchon-myeon Gimpo-si, Gyeonggi-do Prime Minister 2005 Industry & Resource New Technology
Capital 500 millions KRW SME prize Kimpo Productivity Improvement
Good Work LG Chemical
China LG-DAGU
Certification
Good employee (two times) Hyundai Heavy Industry
EU Certificate
ISO 9001 ICL Korea Certificate
ISO14001 Korea KC Center
Exhibition Show Participation
Superior Product Certificate National Procurement 2010 FOOMA JAPAN 2010 in Tokyo JAPAN
Technology Innovation SME SMBA 2008 Dubai WETEX 2008 and 6 others
2007 A-PACKING in Osaka Japan
Dust Collector Venture Co. KIBO
2007 Hanoi EXPO in Vietnam
Kyungkido Prospective SME Kyungkido
2006 International Packing Show and 5 others
Export Prospective SME SMBA 2005 Korea Technology Contest and 7 others
Industrial Family SME SMBA of Gyeonggi 2004 International Machine Automation Show and 6 others
Industry-Education agreement with Southern Power 2003 Korea Machinery Show
Plant & In Ha Univ. 2002 International Environment Technology Show and 2 others
Patent/New Design/Product Registration History
Patent 10-0585911 Filter 2009. 10 Relocation 2748 Gimpo Gold Valley, Hakun-ri,
10-0033975 Silo top type dust collector Yangchon-myeon Gimpo-si, Gyeonggi-do
10-0028200 High temperature dust collector 2008. 12 Received Million Dollar Tower prize
10-0854510 Air purifier for rail track 2008. 10 Nominated Prospective SME of Gyeonggi
10-0028190 Dust collector with blow tube 2008. 09 Certified ISO14001
10-0033976 Dust remover for railroad vehicle maintenance 2008. 08 Nominated as Export Prospective SME
New design 0358230 Dust collector 2007. 10 Exported US$2 millions of DUSTKING to Japan
0214283 Fume collector 2006. 12 Received Yonsei Grd. School Engineer
0236972 Impinged scrubber 2006. 12 Qualified superior product by National Procurement Agent
0236994 Hood for dust collecting device 2006. 08 Participated Russian Market Development Team
20-0004851 Filter fixture for horizontal type dust collector 2006. 05 Nominated Venture Investment Firm by Gyeonggi
2006. 04 Participated Japan Investment Trade Team
Trademark 0555024 DOWNFLOW
2006. 04 Participated India Market Development Team
Reg. 0574655 DUST-KING
2005. 10 Received prize from Prime Minister
Retaining Facility for protecting of environmental contamination (pending) 2004. 07 Exported US$500,000 of DUSTKING to China
License Special construction business (metal structure window) 2002. 02 Developed DUSTKING as the first in Korea
License for construction (machinery) 2001. 01 Business Registration to National Procurement Agent
2000. 08 Built Gimpo factory (ground 2000 pyung, bldg 870 pyung)
1992. 07 News interview (KBS 9 O’clock news)
1991. 04 Registration to POSCO vendor
1990. 12 Obtained environment license from Seoul
1990. 09 Registration to LG Chemical vendor
1990. 09 Established Hansung Corp.
한성 영어.indd 3 2011-04-12 오후 3:30:12
4. 4
From 10m 3/min
To 3,500m 3/min
Down flow system
Modularizing baghouse design
Compact design
Prompt delivery in 48 hours
Horizontal type
Open door type
CLEAN AIR DUST AIR
Down Flow System AIR
HEADER
ㆍ Horizontal filter installation type from vertical
AIR HEADER
ㆍ Structure that dusts drop by air flow and lay up in +PULSE V/V
dust box without flowing in whirls and re-scattering
in dust collector.
CLEAN
ㆍ No dust which can not drop down to Hooper due to AIR
upward flow go into filter to shorten filter longevity, DUST AIR
and dust collecting efficiency does not lower by
increase of differential pressure.
ㆍ It’s not required to enlarge the dust collector
volume in order to reduce ascent speed, so more
dust collecting capacity is available with minimum
installation space.
ㆍ No rotary valve is required.
Conventional Dust Collector DUST KING
한성 영어.indd 4 2011-04-12 오후 3:30:20
5. 5
0.2㎛
Collectable from
High Efficiency Dust Collector DUSTKING™
Modular Baghouse Design
ㆍ Standardized system increases dust collection capacity from 10m3/min to 3,500m3/min
by simply laying up standard modules which are pre-manufactured.
ㆍ Reducing installation cost, transportation fee, crane charges and etc.
ㆍ Saving installation cost by simplifying of site work.
ㆍ Saving labor cost by replacing welding parts with bolt assembling.
Conventional Dust Collector
DUST KING
Utilizing space economically
ㆍ Being available to install at corner of work area by designing to utilize utmost work space.
ㆍ The size of bag housing is smaller than other manufacturer’s one. The design using down flow characteristics and use of
pleated bag enable to reduce area to 1/2, volume to 1/5, so surplus space can be utilized for other application.
Pleated Filters
99.95% over up to 0.2㎛~2㎛
ㆍ Available air cleaning and washable
ㆍ Filtering area is ø190 x 800L(4m2) and ø190 x 1200L(6m2) which secures more
than 10 times of filtering surface and improves filtering surface per unit volume
significantly.
ㆍ Using low pressured air (2.5kg/cm2) provides longer bag longevity and saves
energy.
Bag replacement
ㆍ To replace filter and maintenance service in
conventional dust collector, it requires to open hatch
cover and has to disassemble blow tube, Venturi
and bag cage, but in Dust King, vertical door can be
opened at ground level so labor cost can be saved.
ㆍ There is no worker’s safety control issue in
maintenance service.
ㆍ Any worker can manage without special training.
ㆍ Even system operator can replace simply.
ㆍ No special tools are required in maintenance.
Conventional Dust Collector DUST KING
한성 영어.indd 5 2011-04-12 오후 3:30:32
6. 6
Hopper Type - DKH
1070
Ø350
1120
790
Ø250
1120
300
560
Ø200
1120
760
630
530
2260
1630
1300
1200
1000
800
500 500
500
DKH-4 DKH-6 DKH-12
2140
1020 1470
1470 Ø650
1120
Ø450 1120
400
300
1520
1520
4270
3320
1500
2350
500
DKH-24 DKH-48
2140 1470
Φ750
1120
450
- Processing flow and filtering velocity may vary by the sort of dust.
- SS400-SUS304 is available for filter housing material.
- Compressor air pressure : applying 2.5kg/cm2 ~4.5kg/cm2
- Power : Optional from 220V single phase, 220/380V 3 phases, 440V 3 phase
2280
>> SPECIFICATION
Filtering Filtering Static Inlet
5080
Process flow Motor Number
(m3/min) Area Velocity pressure Duct(Ø)
Kw(Hp) of filter
Model No. m2 m/min (mmAq) (mm)
Min.~Max.
DKH-4 20~25 16 1.0~2.0 200~350 2.2 (3) 4 200
2350
DKH-6 25~50 24 1.0~2.0 200~350 3.7 (5) 6 250
DKH-12 50~100 48 1.0~2.0 200~350 5.5 (7.5) 12 350
DKH-24 100~200 96 1.0~2.0 200~350 11 (15) 24 450
DKH-48 200~400 192 1.0~2.0 200~350 22.5 (30) 48 650
DKH-72 DKH-72 300~600 288 1.0~2.0 200~350 30 (40) 72 750
한성 영어.indd 6 2011-04-12 오후 3:30:32
8. 8
SILO Bin Vent Dust collection - DKSN
Patent 10-0866169
>> SPECIFICATION
Process flow Filtering Filtering Number
(m3/min) Area Velocity FAN
of filter
Model No. m2 m/min
Min.~Max.
DKSN-4 20~25 16 1.0~2.0 4 Option
DKSN-6 25~50 24 1.0~2.0 6 Option
DKSN-12 50~100 48 1.0~2.0 12 Option
DKSNL-12 70~140 72 1.0~2.0 12 Option
530 1120 1120
760
530
530
730
730
730
730
200
200
870 870
DKSN-4 DKSN-6
DKSN 4 DKSN 6
The others (Exist Design) DUST KING No platfo
Orion Duksan
LG Chem. Yeosu (ABS) LG Chem. Yeosu (PVC) LG Chem. In Kwangzhou China LG Chem. (P&C)
한성 영어.indd 8 2011-04-12 오후 3:30:50
9. 9
1120 1120
760
1010
1010
250
870
DKSN-12
1170 1670
900
1150
1150
250
1270
DKSNL-12
DKSN 12
No platform is required for maintenance
LG Chem. (P&C) SILO & BIN Type Dust Collector
한성 영어.indd 9 2011-04-12 오후 3:31:14
10. 10
1120
790
Ø195
Drawer Type - DKD
750
Ø150
Patent 10-0895990
400
2030
630
1180
680
650
350 400
560 1200
DKD-2 DKD-6
1120
700 1050 1120
Ø195
875
750
760
2835
1930
530
1200
650
200 400 500 500
DKD-4 DKD-12
>> SPECIFICATION
Process flow Filtering Filtering Static Inlet
Motor Number
(m3/min) Area Velocity pressure Duct(Ø)
Kw(Hp) of filter
Model No. m2 m/min (mmAq) (mm)
Min.~Max.
DKD-2 10~20 8 1.0~2.0 150~250 2.2 (3) 2 150
DKD-4 20~40 16 1.0~2.0 200~300 2.2 (3) 4 195
DKD-6 25~50 24 1.0~2.0 200~300 3.7 (5) 6 195
DKD-12 50~100 48 1.0~2.0 200~300 5.5 (7.5) 12 350
Application for DUSTKING
GRINDING 25Kg BAG DUMPING MIXING STEEL CUTTING
WORKING TABLE WOOD CUTTING FLACON BAG DUMPING WORKING BOOTH
한성 영어.indd 10 2011-04-12 오후 3:31:55
11. 11
Filter Cartridges for Dustking
General/NL Antistatic/AL Water proof/PTFE Antistatic+Water proof/ALU+PTFE
General Information < General characteristics
Base metal Polyester Polyester Polyester Polyester
PTFE Coating ALU+PTFE Coating Antistatic
Surface finishing n/a Aluminum coating Antistatic
Oleo/ Hydrophobic Oleo/ Hydrophobic
Filter size 2 Decitex 2 Decitex 2 Decitex 2 Decitex
Color White Gray White Gray
Weight 260 g/m2 265 g/m2 265 g/m2 270 g/m2
Thickness 0.6 mm 0.6 mm 0.6 mm 0.6 mm
Air Permeability At 200Pa. 570 m3/m2h 520 m3/m2h 520 m3/m2h 510 m3/m2h
Temperature condition 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture)
Chemical Resistance < Chemical characteristics
Oil & water resistance Good Good Excellent Excellent
Hydrolysis Resistance Fair Fair Good Excellent
Acid resistance Good Good Good Good
Alkali resistance Fair Fair Good Good
Electrical resistance in Ohm n/a 1.0 X 103 n/a 1.0 X 103
Dust release Excellent Excellent Excellent Excellent
Filter Test < Filter test
Application Category After BIA U.S.G.C U.S.G.C U.S.G.C U.S.G.C
BIA Test Nr. 9508410 / 6210 Nr. 9508410 / 6210 Nr. 9508410 / 6210 Nr. 9508410 / 6210
Dust collecting efficiency 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛
metal, wood, metal, wood, metallurgical powder activated carbon,
chemical, cement, chemical, cement, oily weld fume pharmaceutical,
food, paper, food, paper, pharmaceutical, powder paint,
pharmaceutical, pharmaceutical, welding smoke, welding smoke,
Applicable area
welding smoke, welding smoke, shot blasting, shot blasting,
shot blasting, shot blasting, foundry dust, foundry dust,
foundry dust, foundry dust, powder uranium
metallic fume powder
Advantage of filter
·Easy installation and replacement
·Larger filter area than general bag
·More pleats
·Less air consumption
·Available air and washable
·Polyurethane material for top/bottom
·Reduction maintenance cost
DUST KING Conventional Dust Collector
한성 영어.indd 11 2011-04-12 오후 3:31:56
12. 12
Fume Collector
Fume Collector
▪ Fume is a solid material with it diameter of 1㎛ or less, generated in process of physical or chemical reaction such as
combustion and sublimation, and its collecting facility is decided according to characteristics and structural form. The
monomer fume, generated in process of pressing and injection, is effectively collected by diatom, a colloid material that
has excellent adsorbability and porosity.
▪ Our patented fume collector absorbs fumes by passing gas through the diatomite-coated filter bag of a dust collector.
▪ The repetitive operation of mist removing, diatomite coating and collecting gives effective performance to investment cost
and maintenance cost. Our system is widely used for plastic compounding factory.
Features
ㆍ Simple structure and easy operation due to using a general
bag filter dust collector.
ㆍ Excellent fume eliminating performance to investment cost
(Stylene monomer elimination rate: 95%)
ㆍ Relatively low monthly diatom consumption (monthly
consumption: capacity x 1.2kg) and easy maintenance
Diatom Consumption (kg/month): The above values in the
table can vary according to operational experience and
conditions of a site.
Applications
ㆍ Plastic Compounding Factories: ABS, PS, PP, HDPE, LDPE,
Etc.
ㆍ Hydrocarbon Monomer (SM, AN, BD, etc.) and adhesive
materials (vapor, oil mist, etc.) generating places.
ㆍ Asphalt and diesel fume generating places.
한성 영어.indd 12 2011-04-12 오후 3:32:00
13. 13
A/C Tower
▪ A/C Tower uses “activated carbon, having a large inner surface area with porous fine holes and high adsorption
performance”, to collect solutions, to eliminate odors and to purify gas in processes.
▪ Activated carbon shows excellent effect in adsorb organic vapor, and adsorbs most of organic gases regardless of density
and moisture containing ratio.
▪ Adsorption process can be divided into the adsorption process and the regeneration process, in which the adsorbed
material is separated and removed mostly with overheated water vapor (340℃, 0.3 kg/㎠G).
▪ Our model is a kind of the fixed bed absorber. For the continuous treatment of inflow gas, two of the AC Towers are
installed in parallel to adsorb dust and regenerate air by turn.
Features
ㆍ Simple Operation and Manipulation / Low Maintenance Cost due to Reuse of
Active Charcoal
ㆍ Activated carbon, used as an adsorber, is effective in adsorbing organic vapor,
and separates and collects wide range of solutions with low boiling points.
ㆍ Regeneration of active charcoal is simple when the adsorbing performance gets
deteriorated during operation.
ㆍ Due to the short time required for adsorption, the installation space is not large
considering treatment capacity.
ㆍ Excellent Collecting Ratio for Organic Gas (98%)
Adsorbable Gases
VOC, Most of NOX and SOX
※Non-Adsorbable Polluted Gases: H2S, SO2, CH3SH, NO3, Some of Livestock Odors
Applications
Chemical Plants, Paint Manufacturing Factories, Printing Solutions, Plastic, Extracting
Process, Fermentation Process, Food Industry, Leather Factories, etc.
한성 영어.indd 13 2011-04-12 오후 3:32:06
14. 14
Central Dust Collection Cleaning System - DKVC
Patent 10-0917258
Overview
This central dust collection cleaning system sucks up scattering dust or powder from
factory floor through powerful fan to make clean work place as well as providing
workers’ health and their safety. For this system, one dust collector is to be installed
outside with piping lines to each floor and flexible hose is to be connected to the pipe
line to clean up inside floor.
TYPE
1) Fixed type
2) Portable type
LG Chem. (ABS) Daelim Industry
한성 영어.indd 14 2011-04-12 오후 3:32:13
15. 15
560 1120 790 1120
C
730
730
730
730
3155
3155
3155
3000
3155
3000
2425
2425
2425
2425
DKVC-4 DKVC-6
>> SPECIFICATION
Filtering Static
Process flow Area Number
pressure
Model No. (m3/min) m2 (mmAq) of filter
Min.~Max.
DKVC-4 10~20 16 2,000~2,500 4
DKVC-6 20~30 24 2,500~3,000 6
User friendly cleaning type
1) Multi-user(2-3) can use simultaneously
2) No requiring to carry heavy portable
cleaner ·Traditional broom cleaning ·Central dust collecting
cleaning
3) Simple one-touch coupling type
4) No broom is required
Compact design Easy operation and control
·Traditional type : External dust ·Hansung type : Dust collector for ·ONE-TOUCH ·Convenient way of
collector cleaning Quick fastening coupling dust disposal ·Easy controllable
digital timer
한성 영어.indd 15 2011-04-12 오후 3:32:26
16. 16
Dry Paint Booth - DKPB
Surprising Capability
Powerful Adsorption - Superior System
>> SPECIFICATION
DIMENSION (mm) Booth
MODEL weight Fan & Motor Filter Q’ty
W L H (kg)
DKPB-04 1080 1700 1840 110 60m3/min 430Ø 0.75kw 2x2=4
3
DKPB-06 1580 1700 1840 160 90m /min 500Ø 1.5kw 2x3=6
DKPB-09 1680 1200 1760 200 135m3/min 580Ø 2.2kw 3x3=9
DKPB-12 2180 1200 1760 250 180m3/min 675Ø 3.7kw 3 x 4 = 12
3
DKPB-16 2180 1600 2360 300 240m /min 770Ø 3.7kw 4 x 4 = 16
DKPB-20 2680 1600 2360 330 300m3/min 835Ø 5.5kw 4 x 5 = 20
DKPB-24 3180 1600 2360 400 (180m3/min 675Ø) x 2, 3.7kw x2 4 x 6 = 24
3
DKPB-28 3680 1600 2360 465 (210m /min 770Ø) x 2, 3.7kw x2 4 x 7 = 28
DKPB-2 DKPB-4 DKPB-6 DKPB-9 DKPB-12 DKPB-16 DKPB-20
한성 영어.indd 16 2011-04-12 오후 3:32:45
17. 17
Dry Paint Booth Design
- Variable size. - NCT processing and assembling.
- No fly painting ash. - Production and installment is convenience.
- Modular mass production. - Caster is useful for moving.
- Immediate supply - No need to clean the booth.
Characteristics of Dry Paint Booth Filter
Each different direction filter set 10 pieces. 2’nd filter
- 19 times adsorption area from filter’s surface to inside. 1’st filter
- None flameable filter material.
Perfect efficiency- 10 layer filter layer, cubic holes.
Adsorption all kind of pigment, oil, dyes, mist, glass, fiber, plastic…etc.
13 mmAq - average pressure drop. New filter
Disuse
Advantages of Dry Paint Booth Filter System.
| No needs water | | Improvements of dry process |
- No water curtain - No fly away ash and stick.
- No cleaning or repairing of pump, valve and - The worker isn’t covered by mist.
water tank.
- Over 99.5% mists are directly absorbed.
- Good energy efficiency and safety.
한성 영어.indd 17 2011-04-12 오후 3:32:56
18. 18
Certificates for dust collector
(Hopper Type) (Hopper Type) (Hopper Type) ISO 14001 ISO 9001
Commendations
Trade marks and patents
Retaining licenses Plague of appreciation
한성 영어.indd 18 2011-04-12 오후 3:33:57
19. 19
gallery
Commendations
Prime Minister - 2006 Korea Technology Contest Yonsei Univ. - 2006 Yonsei Grd. School Engineer
SME Great prize Prime Minister - 2006 Korea Technology Contest Industry - Education agreement with Inha Univ. Application of new technology
KBS TV Interview
Overseas
market
Development &
others
Packing show in Japan Sri Lanka Buyer
Participation of Japan Investment Gyeonggi governor in Vetnure technology forum Expo in Saudi Testing for CE certificate
Head office
and factory
Head office in Yoido Kimpo factory Kimpo factory
한성 영어.indd 19 2011-04-12 오후 3:35:02