Hdpe pipe industry

2. • Danial Zafar Gondal 13-ME-027
• Ehtisham Qaiser 13-ME-031
• Faizan Shabbir 13-ME-032
• Muhammad Ali Khan 13-ME-071
• Muhammad Mudassir Shahbaz 13-ME-111
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Group Members

3. • NEWTECH PIPE INDUSTRY
• Follows both DIM (mm) and ISO (in) standard
• Electric Power Supply
• Siemens company provided electronics
• German company Funnily provided machinery system
• Location
Basti: Anware Madina, Sarae Kharbooza, Tarnol, Islamabad.
• Area: 47 kanal
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Industry

4. • Started working as NEW-TECH group of companies
• Working: 24 hours
• 1 Machine Cost: 8-9 Crore
• Branch started operating in 2007
– Pipe
– Solar Systems
– Construction
– Fuel System
– Real estate
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History

5. • GI PIPES
– Corrosion
– Diseases
• HDPE
– 1/3 cost (100:30)
– Strong
– NEWTECH have HDPE setup
– Used for Water Pipes
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Production

6. • PPRC
– Green Color
– Used for sanitation in bathrooms
– Kitchens
• MDPE
– Gas Transportation
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Production

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Raw Material

8. – Odorless
– Colorless
– Can be chewable or eatable
– Food Grade Material
• Material have no effect on health
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Raw Material

9. – Contains 5% recycle material according to ISO
standard
– Black Grains
– 2 % carbon contents
– Black material is UV protected
– Other colors have UV effect and color become fade
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Raw Material

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Recycle Material

11. • Only one person is required to run the industry
• The one who will fed raw material
• The other working is automatic through
– Timers
– Suckers
– Heat Sensors
• When time limit is complete, sucker will suck required
amount of raw material
• Preheat sensors removes moisture.
• When all the moisture is removed it will be sent to
extruder.
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Manufacturing

12. • Molten Form & Melton form
• HDPE melts at 190-200 degree centigrade
• Temperature is decreased to 70 degree
• ISO 4427
• ISO 8074
• Linings on pipes
• Writing on pipes
• Cold water is passed through moveable cooling baths
• Vacuum is created
• On cooling pipe cannot maintain its shape. So sizers do the
job.
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Manufacturing

13. • Pipe at output is at 15 degree centigrade
• Dies
• 2” - 12” or
• 10mm – 53mm
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Manufacturing

14. Marking On Pipes
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15. Coiling – Automatic Winding
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16. Automatic Cutters
• Thermal sensors in cutters
• Movable cutters
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17. Cutting
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18. • Wastage is recycled
• 5 % wastage used in Raw
Material
• Wastage is produced during
break down in supply of
electricity
• Molten form cools in dies and
become hard
• These deformed pipes are
removed out and cut at ends
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Wastage

19. Shudders
• Grinds wastage into
powder form
• They can also grind iron.
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20. • Removes very small particles
• Those particles which can
cause damage to machine
are removed
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Vermicides Technology

21. • Impact Test is done in lab to
check whether final products
are useful or not.
• Weight is fallen on material
from height of 2m
• Different weights are used for
different diameter of pipes
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Laboratory

22. • Chiller or cooling tower is
placed outside industry
building
• It provides cooling effect
or extracts heat
• Cost: 50 Lac
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Chiller

23. THANK YOU…
ANY QUESTION PLEASE
……???
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