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Care and maintenance of the extruder
1. Care and maintenance of the extruder
Screw extrusion system uses in two ways of daily maintenance and regular
maintenance of maintenance:
(1) routine maintenance is a regular routine, do not account for equipment operating
hours, usually completed during the operation. Focus on clean the machine, oil to all
moving parts,tighten to the screw which is easy to loose, timely inspection,
adjustment motors, control instrumentation, and other parts of the work.
(2)if you want to regular maintenance of the Plastic Extrusion Machine, when the
extruder machine is continuous operation for 2500-5000h. the machine need
disintegration of inspection, measurement, identification of the main components’s
wear and tear. Replace the parts having reached the limits of the wear and tear,
repair the damaged parts.
(3) does not allow empty running.
(4) when the extruder running make out of unusual sound, you should be immediately
stopped for inspection or repair.
(5) prevent the metal or other debris into the hopper, to avoid damaging the screw
and barrel. To prevent iron debris into the barrel, you can Install magnetic frame
the barrel in the mouth of the barrel which is feed material , to prevent debris
falling into the material prior to screening.
(6) Notice the production clean, Do not allow the waste imurities mixed with the
materials , affecting the product yield, quality, and increased head resistance.
(7) When the extruder may stop the use for a long time,you should be coated with
anti-rust grease in the screw, Jane, head, etc.. Small screw to be hoisted in the air
or placed in special wooden box and level up with the wood, so as not to screw
deformation.
(8) regular calibration of the temperature control instrumentation, check the The
accuracy of adjustment and sensitivity of the control.
(9) the gearbox of the extruder is the same as the general ones. To check the wear
and failure conditions of the gears bearings and so on. Manual gear box should be
specified using thespecified machine oil. oil too much,multi-energy, oil is erishable,
which will let the lubrication failure, causing the consequences of damaging to parts.
(10) attached to the cooling pipe extruder is easy to guitar scale and corrosive
rust. Maintenance checks should be done carefully. If the pipe scale too much, it will
not reach a cooling effect. so care must be taken in the cleaning and preservation
measures to cool down.
(11)focus on examination of wear and exposure of the DC motor.
(12) to designate person to maintain equipment, and detailed records of each
maintenance and repair plant.
Zhangjiagang Longree Technology (group) Co., Ltd is one of the famous
2. manufacturers of Plastic Extruder,she also produces Pipe extrusion line, Sheet
extrusion line of the Plastic Extrusion Line, Dual paddle mixer, Ribbon mixer
of plastic mixing, and Washing and recycling.
in her Longree group, there are plastic conveying- mixing , extrusion , surface
decoration, recycling equipment manufacturing plants, crusher and pulverizer plant,
professional screw manufacturing plant, screw gearbox manufacturing plant and a PC
products plant( in Russia).