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TI395C/07/en/07.06
51518608
Technical Information
Turbimax CUE21 / CUE22
Turbidimeter for on-line measurement
Application
On-line continuous monitoring of clean water:
• Drinking water
• Treated process water
Your benefits
• Versions with white light source and infrared light source
available
• Fast and easy calibration
– Complete primary calibration in less than 5 minutes
– Verification in seconds
• Reduced calibration costs and quick response times thanks to
low volume sample chamber
• Automatic continuous ultrasonic cleaning (Autoclean)
increases cleaning intervals dramatically
• Simple modular design
• Easy to use and service
• Affordable thanks to modular microprocessor based
technology
• Digital high-speed connections through RS-485 with Modbus
Optional Features:
• Flow chamber for bubble suppression
• Reusable calibration kit
2
Function and system design
Measuring principle Turbidity measurement
For turbidity measurement a light beam is sent through the medium and is diverted from its original direction
by optically denser particels, e.g. solid matter particles.
Measuring methods 90° WL scattered light method
The measurement uses the standardised 90° scattered light method acc. to U.S. EPA 180.1.
The turbidity of the medium is determined by the amount of scattered light. The transmitted white light beam
is scattered by the solid matter particles in the medium. The scattered beams are detected by scattered light
receivers which are arranged at an angle of 90° to the white light source.
90° NIR scattered light method
The measurement uses the standardized 90° scattered light method acc. to ISO 7027 / EN 27027.
The turbidity of the medium is determined by the amount of scattered light. The transmitted light beam with
a wavelength in the near-infrared range is scattered by the solid matter particles in the medium. The scattered
beams are detected by scattered light receivers which are arranged at an angle of 90° to the infrared light
source.
Functions IR or white light measurement
The Turbimax is available as infrared version, CUE21, to meet the design criteria specified in ISO 7027 and
DIN 27027. The white light version, CUE22, meets the design criteria on turbidity measurement specified by
the US EPA 180.1. Both versions have long life lamps.
Backlit LCD
The backlit LCD allows for easy readability in low light or no light conditions. The backlight is intended for
continuous operation. The brightness can be adjusted in a menu in the CONFIG mode.
Vapor purge
The Turbimax is equipped with a continuous vapor purge system. A replaceable desiccant pouch in the lower
portion of the instrument dries the air. System heat is used to warm the air. A fan inside the instrument
continuously circulates heated dry air around the optical well and the flow through cuvette. This eliminates
the need for a dry purge line.
Alarms
The Turbimax provides two relays that are designed to operate as two independent, programmable alarms. The
alarms can be configured to activate when the measured turbidity level is higher or lower than the programmed
alarm level for a given period of time. The alarm function also allows to set delay times.
Ultasonic cleaning
This option is used to continuously clean the flow through cuvette. It is not intended to clean already dirty
cuvettes or to replace manual cleaning entirely. The system will increase the time between cleanings
dramatically. Please note that the system requires the use of a special cuvette.
a0004442
90° scattered light method
3
RS-485 outputs
Turbimax has the capability to operate in two different RS-485 modes, a simple communication mode and
Modbus protocol communication.
• The simple communication mode provides communication over programs such as the HyperTerminal that
is included with most Microsoft Windows packages. You can also use Visual Basic or other programs. The
default communication parameters are 8 bits, no parity and 1 stop bit.
• Modbus protocol communication is available for all models. The Modbus information is covered in a separate
manual.
Flow controller
The flow controller limits the flow, in high-pressure systems, to safe flow limits of less than 1 liter/minute.
Measuring system The Turbimax CUE21 / CUE22 measuring system comprises:
• Turbimax turbidimeter with installed cuvette and desiccant pouch
• Connecting tubing with
– fittings for flow through assembly
– shutoff clamp
– backpressure valve
– drain vent screw (in pressurized systems)
• Sensor interconnect cable
Input
Measured variables Turbidity
Measuring range
a0003460
Turbimax CUE21 system (example)
1
2
3
4
5
Shutoff clamp
Intake tubing connection (for OD 8 mm (0.31"),
ID 4.75 mm (0.19") tubing)
Flowhead
Backpressure valve
Sensor interconnect cable
6
7
8
9
Drain vent
Drain tubing connection (for OD 8 mm (0.31"),
ID 4.75 mm (0.19") tubing)
Emergency drain
Field terminal box
1
2
4
5
6
7
8
9
MODE
EXIT E
Turbimax CUE21
3
CUE21: 0 to 1000 NTU /FNU
CUE22: 0 to 100 NTU /FNU
4
Output
Output signal 4 to 20 mA, galvanically isolated
Signal on alarm 2 mA in case of an error
Load max. 600 Ω
Communications port Bi-directional RS-485, Modbus optional
Relays
Limit value and alarm
functions
Power supply
Electrical connection
Switching voltage: max. 240 VAC
Switching current: max. 2 A
Setpoint adjustment:
CUE21:
CUE22:
0 to 1000 NTU
0 to 100 NTU
Alarm delay: 0 to 30 s
a0003464
Field terminal box
1
2
3
4
Power supply terminal block
Power cable strain relief
Power cable gland
Alarms terminal block, 240 VA, 2A
5
6
7
8
4 to 20 mA / RS485 terminal block
Sensor wiring
4 to 20 mA / RS485 cable gland
Alarm cable gland
5
Power supply 100 to 240 VAC, 47 to 63 Hz, 80 VA switching power supply
Performance characteristic
Response time adjustable 1 to 100 % (approx. 5 to 500 seconds)
CUE21: 0 to 1000 NTU
CUE22: 0 to 100 NTU
Reference temperature 25 °C (77 °F)
Resolution 0.0001 NTU (below 10 NTU)
Maximum measured error
Repeatability ±1 % of reading
Installation
Wall mounting Turbimax CUE21 / CUE22 is recommended for indoor use.
When mounting the instrument note the following:
• Check that the temperature does not exceed the maximum permitted operating temperature range
(0 to 50 °C (32 to 122 °F)).
• Leave a free area of approx. 0.20 m (8.00") above the instrument. This will ensure enough room for
calibration and cuvette maintenance.
• Mount the instrument as close as possible to the sampling point to ensure a quick response time
(within 2 to 3 m (6 to 10 ft)).
below 40 NTU: ±2 % of reading or ±0.02 NTU whichever is greater
above 40 NTU: ±5 % of reading
a0003468
Mounting dimensions front view
a0003469
Mounting dimensions lateral view
OUT
OUT
IN
MODE
EXIT E
Turbimax CUE21
200(8)
M6 (¼ inch)
207.65
(8.175)
90.17(35)
50.8(2.0)
M4
(3/16 inch)
30.17
(1.188)
147.66 (5.813)
87.33 (3.438)
mm (inch)
131.6 (5.164)
347.16(13.668)
196.85 (7.75)
61.77
(2.432)
mm (inch)
6
Environment
Storage temperature -20 to +60 °C (-4 to +140 °F)
Ingress protection IP 66 / NEMA 4x
Insulation rating Double insulated, pollution degree 2
Overvoltage protection Category II
Relative humidity max. 95%, non-condensing
Altitude up to 2000 m
Process
Process temperature 1 to 50 °C (34 to 122 °F)
Medium temperature range 1 to 50 °C (34 to 122 °F)
Process pressure max. 13.78 bar (200 psi)
controlled by integral pressure regulator
Flow rate 0.1 to 1 liter/min. (0.026 to 0.26 US.gal/min.)
Mechanical construction
Dimensions
Weight 2 kg (4.4 lbs.)
Materials
Light source
H x W x D: 347.16 x 207.65 x 196.85 mm (13.668" x 8.175" x 7.750")
Housing: ABS
Flow-through head: Nylon
Sample cuvette: Borosilicate glass
Sample cuvette seal: Silicon
Flow-through fittings: Polypropylene
Flow-through lock down pins: Stainless steel (AISI 304 or AISI 303)
Inlet tube: Stainless steel (AISI 316)
Turbimax CUE21: Infrared LED, 860 nm
Turbimax CUE22: White light Tungsten lamp, ~600 nm, 2250 °K
7
Human interface
Display and operating
elements
a0003471
Display and operating elements
1 Display of turbidity levels and user guidance in configuration
2 Mode arrow to indicate instrument operating mode; AUTO (measurement), CAL (calibration), CONFIG
(configuration)
3 Display of error messages and user guidance
4 MODE/EXIT key used to cycle between the three instrument operating modes
5 Icon indicating the use of access code
6 Icon indicating OFFSET mode
7 F key to confirm an option or mode that is highlighted or chosen
8 V W keys used to change settings
Certificates and approvals
4 symbol Declaration of conformity
The product meets the legal requirements of the harmonized European standards.
The manufacturer confirms compliance with the standards by affixing the 4 symbol.
ETL approval • Tested and passed ETL (tested to UL3111-1), 1st
Edition 1994, w/Bulletin June 5, 1996
• Tested and passed ETLc (tested to CSA C22.2#1010.1-92)
EMC compatibility Interference emission and interference immunity complies with EN 61326: 1997 / A1: 1998
Ordering information
Turbimax CUE21
compact device, infrared
Turbimax CUE22
compact device, white light
MODE
EXIT E4 7
5
AUTO
CAL
CONFIG
Å
00000..:.
0000 OFFSET
1
2
8
63
Power supply
A 100 to 240 VAC
Output
1 4 to 20 mA or RS-485
Version
A Standard
CUE21- complete order code
Power supply
A 100 to 240 VAC
Output
1 4 to 20 mA or RS-485
Version
A Standard
CUE22- complete order code
Scope of delivery The scope of delivery comprises:
• 1 Turbimax CUE21 / CUE22 turbidimeter
• 1 Field terminal box
• 1 Flow through assembly
• 1 Desiccant pack
• 1 Cuvette (single pack)
• 1 Tubing kit including
– 1 shutoff clamp
– 1 backpressure valve
– 2 connecting tubes with fittings for flow through assembly
– 1 drain vent screw (used in pressurized systems)
• 1 Operating Instructions BA395C/07/en
Accessories
Calibration solutions Calibration kit CUE21 / CUE23 / CUE24, full range
• 0.02 NTU
• 10.0 NTU
• 1000 NTU
Order no.: 51518580
Calibration kit CUE22, full range
• 0.02 NTU
• 10.0 NTU
• 100 NTU
Order no.: 71030102
Ultrasonic cuvette • Replacement cuvette with ultrasonic transducer allowing to use the ultrasonic cleaning feature
Order no.: 51518576
Flow chamber • Flow chamber CUE21 / CUE22 for air bubble suppression
Order no.: 51518575
TI395C/07/en/07.06
51518608
Printed in Germany / FM+SGML 6.0 / DT

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Turbidity On-line continuous monitoring

  • 1. TI395C/07/en/07.06 51518608 Technical Information Turbimax CUE21 / CUE22 Turbidimeter for on-line measurement Application On-line continuous monitoring of clean water: • Drinking water • Treated process water Your benefits • Versions with white light source and infrared light source available • Fast and easy calibration – Complete primary calibration in less than 5 minutes – Verification in seconds • Reduced calibration costs and quick response times thanks to low volume sample chamber • Automatic continuous ultrasonic cleaning (Autoclean) increases cleaning intervals dramatically • Simple modular design • Easy to use and service • Affordable thanks to modular microprocessor based technology • Digital high-speed connections through RS-485 with Modbus Optional Features: • Flow chamber for bubble suppression • Reusable calibration kit
  • 2. 2 Function and system design Measuring principle Turbidity measurement For turbidity measurement a light beam is sent through the medium and is diverted from its original direction by optically denser particels, e.g. solid matter particles. Measuring methods 90° WL scattered light method The measurement uses the standardised 90° scattered light method acc. to U.S. EPA 180.1. The turbidity of the medium is determined by the amount of scattered light. The transmitted white light beam is scattered by the solid matter particles in the medium. The scattered beams are detected by scattered light receivers which are arranged at an angle of 90° to the white light source. 90° NIR scattered light method The measurement uses the standardized 90° scattered light method acc. to ISO 7027 / EN 27027. The turbidity of the medium is determined by the amount of scattered light. The transmitted light beam with a wavelength in the near-infrared range is scattered by the solid matter particles in the medium. The scattered beams are detected by scattered light receivers which are arranged at an angle of 90° to the infrared light source. Functions IR or white light measurement The Turbimax is available as infrared version, CUE21, to meet the design criteria specified in ISO 7027 and DIN 27027. The white light version, CUE22, meets the design criteria on turbidity measurement specified by the US EPA 180.1. Both versions have long life lamps. Backlit LCD The backlit LCD allows for easy readability in low light or no light conditions. The backlight is intended for continuous operation. The brightness can be adjusted in a menu in the CONFIG mode. Vapor purge The Turbimax is equipped with a continuous vapor purge system. A replaceable desiccant pouch in the lower portion of the instrument dries the air. System heat is used to warm the air. A fan inside the instrument continuously circulates heated dry air around the optical well and the flow through cuvette. This eliminates the need for a dry purge line. Alarms The Turbimax provides two relays that are designed to operate as two independent, programmable alarms. The alarms can be configured to activate when the measured turbidity level is higher or lower than the programmed alarm level for a given period of time. The alarm function also allows to set delay times. Ultasonic cleaning This option is used to continuously clean the flow through cuvette. It is not intended to clean already dirty cuvettes or to replace manual cleaning entirely. The system will increase the time between cleanings dramatically. Please note that the system requires the use of a special cuvette. a0004442 90° scattered light method
  • 3. 3 RS-485 outputs Turbimax has the capability to operate in two different RS-485 modes, a simple communication mode and Modbus protocol communication. • The simple communication mode provides communication over programs such as the HyperTerminal that is included with most Microsoft Windows packages. You can also use Visual Basic or other programs. The default communication parameters are 8 bits, no parity and 1 stop bit. • Modbus protocol communication is available for all models. The Modbus information is covered in a separate manual. Flow controller The flow controller limits the flow, in high-pressure systems, to safe flow limits of less than 1 liter/minute. Measuring system The Turbimax CUE21 / CUE22 measuring system comprises: • Turbimax turbidimeter with installed cuvette and desiccant pouch • Connecting tubing with – fittings for flow through assembly – shutoff clamp – backpressure valve – drain vent screw (in pressurized systems) • Sensor interconnect cable Input Measured variables Turbidity Measuring range a0003460 Turbimax CUE21 system (example) 1 2 3 4 5 Shutoff clamp Intake tubing connection (for OD 8 mm (0.31"), ID 4.75 mm (0.19") tubing) Flowhead Backpressure valve Sensor interconnect cable 6 7 8 9 Drain vent Drain tubing connection (for OD 8 mm (0.31"), ID 4.75 mm (0.19") tubing) Emergency drain Field terminal box 1 2 4 5 6 7 8 9 MODE EXIT E Turbimax CUE21 3 CUE21: 0 to 1000 NTU /FNU CUE22: 0 to 100 NTU /FNU
  • 4. 4 Output Output signal 4 to 20 mA, galvanically isolated Signal on alarm 2 mA in case of an error Load max. 600 Ω Communications port Bi-directional RS-485, Modbus optional Relays Limit value and alarm functions Power supply Electrical connection Switching voltage: max. 240 VAC Switching current: max. 2 A Setpoint adjustment: CUE21: CUE22: 0 to 1000 NTU 0 to 100 NTU Alarm delay: 0 to 30 s a0003464 Field terminal box 1 2 3 4 Power supply terminal block Power cable strain relief Power cable gland Alarms terminal block, 240 VA, 2A 5 6 7 8 4 to 20 mA / RS485 terminal block Sensor wiring 4 to 20 mA / RS485 cable gland Alarm cable gland
  • 5. 5 Power supply 100 to 240 VAC, 47 to 63 Hz, 80 VA switching power supply Performance characteristic Response time adjustable 1 to 100 % (approx. 5 to 500 seconds) CUE21: 0 to 1000 NTU CUE22: 0 to 100 NTU Reference temperature 25 °C (77 °F) Resolution 0.0001 NTU (below 10 NTU) Maximum measured error Repeatability ±1 % of reading Installation Wall mounting Turbimax CUE21 / CUE22 is recommended for indoor use. When mounting the instrument note the following: • Check that the temperature does not exceed the maximum permitted operating temperature range (0 to 50 °C (32 to 122 °F)). • Leave a free area of approx. 0.20 m (8.00") above the instrument. This will ensure enough room for calibration and cuvette maintenance. • Mount the instrument as close as possible to the sampling point to ensure a quick response time (within 2 to 3 m (6 to 10 ft)). below 40 NTU: ±2 % of reading or ±0.02 NTU whichever is greater above 40 NTU: ±5 % of reading a0003468 Mounting dimensions front view a0003469 Mounting dimensions lateral view OUT OUT IN MODE EXIT E Turbimax CUE21 200(8) M6 (¼ inch) 207.65 (8.175) 90.17(35) 50.8(2.0) M4 (3/16 inch) 30.17 (1.188) 147.66 (5.813) 87.33 (3.438) mm (inch) 131.6 (5.164) 347.16(13.668) 196.85 (7.75) 61.77 (2.432) mm (inch)
  • 6. 6 Environment Storage temperature -20 to +60 °C (-4 to +140 °F) Ingress protection IP 66 / NEMA 4x Insulation rating Double insulated, pollution degree 2 Overvoltage protection Category II Relative humidity max. 95%, non-condensing Altitude up to 2000 m Process Process temperature 1 to 50 °C (34 to 122 °F) Medium temperature range 1 to 50 °C (34 to 122 °F) Process pressure max. 13.78 bar (200 psi) controlled by integral pressure regulator Flow rate 0.1 to 1 liter/min. (0.026 to 0.26 US.gal/min.) Mechanical construction Dimensions Weight 2 kg (4.4 lbs.) Materials Light source H x W x D: 347.16 x 207.65 x 196.85 mm (13.668" x 8.175" x 7.750") Housing: ABS Flow-through head: Nylon Sample cuvette: Borosilicate glass Sample cuvette seal: Silicon Flow-through fittings: Polypropylene Flow-through lock down pins: Stainless steel (AISI 304 or AISI 303) Inlet tube: Stainless steel (AISI 316) Turbimax CUE21: Infrared LED, 860 nm Turbimax CUE22: White light Tungsten lamp, ~600 nm, 2250 °K
  • 7. 7 Human interface Display and operating elements a0003471 Display and operating elements 1 Display of turbidity levels and user guidance in configuration 2 Mode arrow to indicate instrument operating mode; AUTO (measurement), CAL (calibration), CONFIG (configuration) 3 Display of error messages and user guidance 4 MODE/EXIT key used to cycle between the three instrument operating modes 5 Icon indicating the use of access code 6 Icon indicating OFFSET mode 7 F key to confirm an option or mode that is highlighted or chosen 8 V W keys used to change settings Certificates and approvals 4 symbol Declaration of conformity The product meets the legal requirements of the harmonized European standards. The manufacturer confirms compliance with the standards by affixing the 4 symbol. ETL approval • Tested and passed ETL (tested to UL3111-1), 1st Edition 1994, w/Bulletin June 5, 1996 • Tested and passed ETLc (tested to CSA C22.2#1010.1-92) EMC compatibility Interference emission and interference immunity complies with EN 61326: 1997 / A1: 1998 Ordering information Turbimax CUE21 compact device, infrared Turbimax CUE22 compact device, white light MODE EXIT E4 7 5 AUTO CAL CONFIG Å 00000..:. 0000 OFFSET 1 2 8 63 Power supply A 100 to 240 VAC Output 1 4 to 20 mA or RS-485 Version A Standard CUE21- complete order code Power supply A 100 to 240 VAC Output 1 4 to 20 mA or RS-485 Version A Standard CUE22- complete order code
  • 8. Scope of delivery The scope of delivery comprises: • 1 Turbimax CUE21 / CUE22 turbidimeter • 1 Field terminal box • 1 Flow through assembly • 1 Desiccant pack • 1 Cuvette (single pack) • 1 Tubing kit including – 1 shutoff clamp – 1 backpressure valve – 2 connecting tubes with fittings for flow through assembly – 1 drain vent screw (used in pressurized systems) • 1 Operating Instructions BA395C/07/en Accessories Calibration solutions Calibration kit CUE21 / CUE23 / CUE24, full range • 0.02 NTU • 10.0 NTU • 1000 NTU Order no.: 51518580 Calibration kit CUE22, full range • 0.02 NTU • 10.0 NTU • 100 NTU Order no.: 71030102 Ultrasonic cuvette • Replacement cuvette with ultrasonic transducer allowing to use the ultrasonic cleaning feature Order no.: 51518576 Flow chamber • Flow chamber CUE21 / CUE22 for air bubble suppression Order no.: 51518575 TI395C/07/en/07.06 51518608 Printed in Germany / FM+SGML 6.0 / DT