Integrated Cow Farm Generates Biogas and Organic Fertilizer
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The document describes plans for an integrated cow farm, biogas, and organic fertilizer operation. Cow manure and other organic waste would be converted into biogas via anaerobic digestion. The biogas could generate electricity and the remaining digestate would be further processed into organic fertilizer granules and liquid fertilizer. The operation would include facilities to house cows, digesters, a biogas purification system, fertilizer processing equipment, storage, and buildings to support a staff of 20 people. The project aims to profitably treat waste and produce renewable energy and fertilizer products.
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Integrated Cow Farm Generates Biogas and Organic Fertilizer
- 1. Integrated Cow Farm – Biogas – Organic Fertilizer By : Marindo Palar CV. MARROS LESTARI BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 2. Integrated Cow Farm – Biogas – Organic Fertilizer Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 3. Integrated Cow Farm – Biogas – Organic Fertilizer BIOGAS DAPAT DIHASILKAN DARI BERBAGAI MACAM LIMBAH ORGANIK, SEPERTI : >. SAMPAH PASAR >. SISA-SISA PERTANIAN >. LIMBAH ORGANIK INDUSTRI >. KOTORAN TERNAK BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 4. Integrated Cow Farm – Biogas – Organic Fertilizer POTENSI PRODUKSI GAS DARI BERMACAM KOTORAN JENIS KOTORAN PRODUKSI GAS (M3) PER KG KOTORAN KOTORAN SAPI / KERBAU KOTORAN BABI 0.023 - 0.040 KOTORAN AYAM 0.065 – 0.116 MANUSIA 0.020 – 0.028 NILAI OPTIMISTIK : 1 KG KOT-SAPI = 0.06 M3 0.040 – 0.059 NILAI PESIMISTIK Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 5. Integrated Cow Farm – Biogas – Organic Fertilizer INI JUGA ANGKA PESIMISTIK OPTIMISTIK NYA : 1 m3 BIOGAS DAPAT MENGHASILKAN SAMPAI 2.4 KWh LISTRIK Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 6. Integrated Cow Farm – Biogas – Organic Fertilizer KOMPONEN BIOGAS Substances Symbol Percentage Methane CH4 50 – 70 Carbon Dioxide CO2 30 – 40 Hydrogen H2 5 – 10 Nitrogen N2 1–2 Water Vapor H2O 0.3 Hydrogen Sulfide H2S Trace (ppm level) YANG DIBUTUHKAN UNTUK BAHAN BAKAR GENSET BIOGAS HARUS DIMURNIKAN BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 7. Integrated Cow Farm – Biogas – Organic Fertilizer JUMLAH KOTORAN SAPI Ton/Hari 250 BIOGAS PARAMETER UNIT MINIMUM MAKSIMUM m3/Hari 7,875 14,400 m3 CH4/Hari 4,252 7,726 kWh/Hari 5,315 18,662 Volume Crude Biogas Volume Purified Biogas*) Electric Generated Kondisi Operasi : 365 Hari/Tahun Note : *) Pada efisiensi pemurnian 90% BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 8. Integrated Cow Farm – Biogas – Organic Fertilizer DIAGRAM PRODUKSI BIOGAS Pengaduk Kandang Sapi Pengaduk Digester No.1 Digester No.2 Pompa Slurry Pit Digester No.3 Biogas Storage To GENSET Unit Pemurnian To FERTILIZER PLANT Digested Vessel Fertilizer Raw Mat Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 9. Integrated Cow Farm – Biogas – Organic Fertilizer Biogas Storage Kompresor Biogas Biogas Plant Fertilizer Plant Meat Plant GENSET Meter Lighting Indoor And Outdoor Aircon Distribusi Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 10. Integrated Cow Farm – Biogas – Organic Fertilizer PERALATAN KAP JMLH KONSTRUKSI SLURRY PIT 500 m3 2 Buah Cast concrete structure, reinforce by steel DIGESTER + GAS HOLDER 2400 m3 3 Buah Concrete structure. Glass fused to steel walls 1 Buah Concrete base, steel construction PURIFICATION UNIT 400 m3/jam GAS STORAGE TANK 2400 m3 1 Buah Concrete structure. Glass fused to steel walls FILTRAT TANK 400 m3 1 Buah Cast concrete structure, reinforce by steel BANGUNAN GEDUNG CONTROL ROOM DAN KANTOR 400 m2 1 Buah Permanen BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 11. Integrated Cow Farm – Biogas – Organic Fertilizer PERALATAN JMLH KONSTRUKSI GAS COMPRESSOR 60 m3/jam 1 Buah Concrete base, steel construction ELECTRIC POWER GENSET 1 Unit Concrete base, steel construction 1 Set Concrete base, steel construction 1 Set Permanen DISTRIBUTION SYSTEM BANGUNAN SHELTER KAP Min. 10 MWh Distribute max. 18 MWh Total 100 m2 BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 12. Integrated Cow Farm – Biogas – Organic Fertilizer • • • • • • • • FEEDING PUMPS CIRCULATION PUMPS HORIZONTAL MIXER VERTICAL MIXER SLURRY FILTER WASTE FILTER SYSTEM AUTOMATIC CONTROL ONLINE GAS MONITORING Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 13. Integrated Cow Farm – Biogas – Organic Fertilizer No. DESKRIPSI BIAYA (Rp) REKAPITULASI PERKIRAAN BIAYA BIOGAS 1. Sub Total Biogas 26.642.965.120 2. Sub Total Pembangkit dan Distribusi Listrik 20.530.835.120 3. Sub Total Supporting Equipments 4,900,000,000 4. Sub Total Bangunan dan Lain-Lain 2.826.199.760 GRAND TOTAL 50,000,000,000 BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 14. Integrated Cow Farm – Biogas – Organic Fertilizer PRODUKSI BIOGAS : 24 Jam / Hari, 7 Hari/Minggu, 365 Hari/Tahun SISTEM KERJA : SISTEM SHIFT 4 Group SHIFT GROUP I 07.00 – 15.00 GROUP II 15.00 – 23.00 GROUP III 23.00 – 07.00 GROUP IV OFF BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 15. Integrated Cow Farm – Biogas – Organic Fertilizer PLANT MANAGER PLANT SECRADM MAINTENANCE MANAGER MEKANIK (2) TOTAL KARYAWAN : 20 ELEKTRIK (2) OPERATION MANAGER SHIFT GROUP LEADER (4) OPERATOR (8) BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 16. RESIDUE PIT BIOGAS DIGESTER FERTILIZER PRE-PROCESSING DIGESTER COW DUNK SLURRY FEEDING PIT BUILDING For ORGANIC FERTILIZER KANDANG SAPI Integrated Cow Farm – Biogas – Organic Fertilizer FERTILIZER WAREHOUSE Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 17. Integrated Cow Farm – Biogas – Organic Fertilizer Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 18. Integrated Cow Farm – Biogas – Organic Fertilizer SISA FERMENTASI BIOGAS, MENGANDUNG : • 66 TON BAHAN PADAT (KADAR AIR 60%) • 165 TON LIMBAH CAIR YANG DAPAT DI JADIKAN PUPUK Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 19. Integrated Cow Farm – Biogas – Organic Fertilizer 66 TON BAHAN PADAT (KADAR AIR 60%) AGAR BISA DIJADIKAN PUPUK GRANUL HARUS DIKERINGKAN SAMPAI KADAR AIR 10% BAHAN PADAT KERING MENJADI 33 TON BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 20. Integrated Cow Farm – Biogas – Organic Fertilizer AGAR MEMENUHI PARAMETER STANDAR PUPUK ORGANIK, HARUS DI TAMBAHKAN JUGA BAHAN LAIN AGAR BISA MEMBENTUK GRANUL HARUS DITAMBAHKAN MENGIKAT CAMPURAN BAHAN INI MENJADI BUTIRAN YANG KOMPAK. DENGAN PENAMBAHAN BAHAN-BAHAN LAIN INI : BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 21. Integrated Cow Farm – Biogas – Organic Fertilizer 165 TON CAIRAN KELUARAN DIGESTER HARUS DIFERMENTASI TAMBAHKAN BAHAN LAIN AGAR MEMENUHI STANDAR POC BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 22. Integrated Cow Farm – Biogas – Organic Fertilizer Bio-Activator GENERAL PROCESSES SLUDGE DARI BIOGAS DRUM GRANULAR ORGANIC FERTILIZER BHN BAKU LAIN CONVEYOR Butuh Mesin Penggiling (Hammer Mill) FERMENTASI FORMULATION DIKERINGKAN Conveyor DIHALUSKAN Conveyor Conveyor Conveyor Butuh Pan Granul GRANULASI Conveyor Butuh Rotary Drier DIKERINGKAN Bio-Fertilizer Butuh Screener DISARING DRUM Conveyor CONVEYOR Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Butuh Mesin MASUK KARUNG Packaging Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 23. Integrated Cow Farm – Biogas – Organic Fertilizer CAIRAN SISA FERMENTASI DARI BIOGAS GENERAL PROCESSES PUPUK ORGANIK CAIR Bio-Fertilizer DRUM BAHAN LAIN TANKI FERMENTATION TANK PELARUTAN FILTER FILLING STATION CUSTOMER TANKI PENYIMPANAN BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 24. Integrated Cow Farm – Biogas – Organic Fertilizer GRANULATOR ROTARY SCREENER ROTARY DRYER BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 25. Integrated Cow Farm – Biogas – Organic Fertilizer KOMPONEN BIAYA UNIT JUMLAH HARGA/UNIT (Rp) TOTAL INVESTASI (Rp) Penyusunan Proposal Lot 1 100,000,000 100,000,000 Consultance Fee Lot 1 150,000,000 150,000,000 Paket POG Set 3 495,000,000 1,485,000,000 Conveyor m 60 13,500,000 810,000,000 Mesin Pengemas POG) Unit 2 150,000,000 300,000,000 Mesin Processin POG-NPK5 Unit 3 250,000,000 750,000,000 Storage-Crude Tank Unit 4 100,000,000 400,000,000 Storage Product Tank Unit 8 100,000,000 800,000,000 Filtrasi (rate 25m3/Jam) Unit 2 30,000,000 60,000,000 Mixer Unit 22 7,000,000 154,000,000 Mesin Filler (made in china) Unit 2 300,000,000 600,000,000 Alat Angkat/Angkut Unit 2 300,000,000 600,000,000 Gedung Produksi (20*20) m2 400 1,500,000 600,000,000 Gudang Bahan Baku m2 400 1,500,000 600,000,000 Kantor m2 100 2,500,000 250,000,000 Perangkat Kantor Set 1 500,000,000 500,000,000 Peralatan Operasional lainnya Set 1 500,000,000 500,000,000 Mesin/Alat Lain2 Set 1 250,000,000 250,000,000 Lain-Lain Set 1 356,000,000 356,000,000 T Waste Treatment - Biogas - 9,265,000,000 BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological O T A L Energy Saving Products
- 26. Integrated Cow Farm – Biogas – Organic Fertilizer PLANT MANAGER PLANT SECR ADM PRODUCTION MANAGER LOGISTIC SUPV PROD SUPV (2) MAINTENANCE MANAGER TENAGA AHLI SALES MARKERTING MANAGER PURCHASING MEKANIK PROD OPERATORS (40) BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 27. Integrated Cow Farm – Biogas – Organic Fertilizer Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 28. Integrated Cow Farm – Biogas – Organic Fertilizer BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 29. Integrated Cow Farm – Biogas – Organic Fertilizer BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 30. Integrated Cow Farm – Biogas – Organic Fertilizer BIOGAS PLANT Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 31. Integrated Cow Farm – Biogas – Organic Fertilizer BIOGAS PURIFICATION UNIT Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 32. Integrated Cow Farm – Biogas – Organic Fertilizer KOMPRESOR BIOGAS – UNTUK FEEDING KE GENSET Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 33. Integrated Cow Farm – Biogas – Organic Fertilizer SUBSTRATE LOADING SYSTEM BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 34. Integrated Cow Farm – Biogas – Organic Fertilizer BIOGAS GENSET BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 35. Integrated Cow Farm – Biogas – Organic Fertilizer PENGADUK DI DALAM DIGESTER BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 36. Integrated Cow Farm – Biogas – Organic Fertilizer MIXER / PENGADUK BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 37. Integrated Cow Farm – Biogas – Organic Fertilizer BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 38. SLUDGE DARI BIOGAS Integrated Cow Farm – Biogas – Organic Fertilizer GENERAL PROCESSES GRANULAR ORGANIC NPK-5 FERTILIZER BHN BAKU LAIN PROCESSING CONVEYOR FORMULATION DIKERINGKAN (Rotary Dryer) Conveyor DIHALUSKAN (Hammer Mill) Conveyor Conveyor Butuh Pan Granul GRANULASI Conveyor Butuh Rotary Drier DIKERINGKAN Bio-Activator Butuh Screener DISARING DRUM Conveyor CONVEYOR Butuh Mesin MASUK KARUNG Packaging BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 39. Integrated Cow Farm – Biogas – Organic Fertilizer No. DESKRIPSI BIAYA (Rp) 1. BIOGAS 1.1. Technical Document 643,789,120 1.2. Engineering 247,611,200 1.3. Digesters Construction 10,028,253,600 1.4. Biogas Process, Transfer and Purification 15,723,311,200 SUB-TOTAL BIOGAS 26.642.965.120 BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 40. Integrated Cow Farm – Biogas – Organic Fertilizer No. DESKRIPSI BIAYA (Rp) 2. PEMBANGKIT DAN DISTRIBUSI LISTRIK 2.1. Unit Pembangkit Lengkap 2.2. Distribusi (Tiang+Kabel+Lampu Out Door dan Indoor seluruh area) SUB-TOTAL PEMBANGKIT DAN DISTRIBUSI LISTRIK 12,714,835,120 2.916.000.000 15.630.835.120 BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 41. Integrated Cow Farm – Biogas – Organic Fertilizer No. DESKRIPSI BIAYA (Rp) 3. SUPPORTING EQUIPMENTS 3.1. Buldozer (5 unit @ Rp.400.000,000) 2,000,000,000 3.2. Loader (5 unit @ Rp.400.000,000) 2,000,000,000 3.3. Forklift (3 unit @ Rp.300.000,000) 900,000,000 SUB-TOTAL SUPPORTING EQUIPMENTS 4,900,000,000 BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 42. Integrated Cow Farm – Biogas – Organic Fertilizer No. DESKRIPSI 4. BANGUNAN DAN LAIN-LAIN 4.1. Gedung Kantor + Gedung Kontrol 4.2. Gedung Kompressor + Genset 4.3. Peralatan Lain-Lain BIAYA (Rp) SUB-TOTAL BANGUNAN DAN LAIN-LAIN 1,000,000,000 200,000,000 1,626,199,760 2.826.199.760 BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
- 43. Integrated Cow Farm – Biogas – Organic Fertilizer BioFertilizer – Organic Fertilizer Soil Reconditioner - – Soil Bio-Fertilizer– Organic Fertilizer – – Soil Re-conditionerBiogas Remediation – Biological Waste Treatment - Biogas - Energy Saving Products